1、_SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising theref
2、rom, is the sole responsibility of the user.”SAE reviews each technical report at least every five years at which time it may be reaffirmed, revised, or cancelled. SAE invites your written comments and suggestions.Copyright 2012 SAE InternationalAll rights reserved. No part of this publication may b
3、e reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE.TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada)Tel: +1 724-776-4970 (outside USA)Fax
4、: 724-776-0790Email: CustomerServicesae.orgSAE WEB ADDRESS: http:/www.sae.orgSAE values your input. To provide feedbackon this Technical Report, please visithttp:/www.sae.org/technical/standards/AMS5804HAEROSPACEMATERIALSPECIFICATIONAMS5804 REV. HIssued 1961-07Revised 2013-02Superseding AMS5804GStee
5、l, Corrosion and Heat-Resistant, Welding Wire15Cr - 25.5Ni - 1.3Mo - 2.2Ti - 0.006B - 0.30V(Composition similar to UNS S66286 and K66286)RATIONALEAMS5804H revises or incorporates standard industry requirements for winding (3.4.2.1), cast (3.4.2.2) and helix (3.4.2.3) and is a Five Year Review and up
6、date of this specification.1. SCOPE1.1 FormThis specification covers a corrosion and heat-resistant steel in the form of welding wire.1.2 ApplicationThis wire has been used typically as filler metal for gas-tungsten-arc or gas-metal-arc welding of precipitation-hardenable, corrosion and heat-resista
7、nt steels of similar composition, but usage is not limited to such applications.2. APPLICABLE DOCUMENTSThe issue of the following documents in effect on the date of the purchase order forms a part of this specification to the extent specified herein. The supplier may work to a subsequent revision of
8、 a document unless a specific document issue is specified. When the referenced document has been cancelled and no superseding document has been specified, the last published issue of that document shall apply.2.1 SAE PublicationsAvailable from SAE International, 400 Commonwealth Drive, Warrendale, P
9、A 15096-0001, Tel: 877-606-7323 (inside USA and Canada) or 724-776-4970 (outside USA), www.sae.org.AMS2248 Chemical Check Analysis Limits, Corrosion and Heat-Resistant Steels and Alloys, Maraging and Other Highly-Alloyed Steels, and Iron AlloysAMS2371 Quality Assurance Sampling and Testing, Corrosio
10、n and Heat-Resistant Steels and Alloys, Wrought Products and Forging StockAMS2813 Packaging and Marking of Packages of Welding Wire, Standard MethodSAE AMS5804H Page 2 of 6AMS2814 Packaging and Marking of Packages of Welding Wire, Premium QualityAMS2816 Identification, Welding Wire, Tab Marking Meth
11、odAMS2819 Identification, Welding Wire, Direct Color Code SystemARP1876 Weldability Test for Weld Filler Metal WireARP4926 Alloy Verification and Chemical Composition Inspection of Welding Wire2.2 ASTM PublicationsAvailable from ASTM International, 100 Barr Harbor Drive, P.O. Box C700, West Conshoho
12、cken, PA 19428-2959, Tel: 610-832-9585, www.astm.org.ASTM E 353 Chemical Analysis of Stainless, Heat-Resisting, Maraging, and Other Similar Chromium-Nickel-Iron Alloys3. TECHNICAL REQUIREMENTS3.1 CompositionWire shall conform to the percentages by weight shown in Table 1, determined by wet chemical
13、methods in accordance with ASTM E 353, by spectrochemical methods, or by other analytical methods acceptable to purchaser.TABLE 1 - COMPOSITIONElement min maxCarbon (3.1.3) - 0.08Manganese - 2.00Silicon - 1.00Phosphorus - 0.020Sulfur - 0.015Chromium 13.50 16.00Nickel 24.00 27.00Molybdenum 1.00 1.50T
14、itanium 2.00 2.45Boron 0.003 0.010Vanadium 0.10 0.50Cobalt - 1.00Aluminum - 0.353.1.1 Check AnalysisComposition variations shall meet the applicable requirements of AMS2248.3.1.2 Chemical analysis of initial ingot, bar, or rod stock before drawing, other than those analyses required to be done on th
15、e finished wire, is acceptable provided the processes used for drawing or rolling, annealing, and cleaning, are controlled to ensure continued conformance to chemical composition requirements.3.1.3 Shall be determined on finished wire.3.2 ConditionCold worked, bright finished, in a temper and with a
16、 surface finish which will provide proper feeding of the wire in machine welding equipment.SAE AMS5804H Page 3 of 63.3 Fabrication3.3.1 Wire shall be formed from rod or bar descaled by a process which does not affect the composition of the wire. Surface irregularities inherent with a forming process
17、 that does not tear the wire surfaces are acceptable provided the wire conforms to the tolerances of 3.6.3.3.2 Butt welding is permissible provided both ends to be joined are alloy verified using a method capable of distinguishing the alloy from all other alloys processed in the facility, or the rep
18、air is made at the wire processing station. The butt weld shall not interfere with uniform, uninterrupted feeding of the wire in machine welding equipment.3.3.3 In-process annealing, if required, between cold rolling or drawing operations, shall be performed in vacuum orprotective atmospheres to ens
19、ure freedom from surface oxidation and absorption of other extraneous materials.3.3.4 Residual elements, drawing compounds, oxides, dirt, oil, dissolved gasses and other foreign materials picked up during wire processing that can adversely affect the welding characteristics, the operation of the equ
20、ipment, or the properties of the weld metal, shall be removed by cleaning processes that will neither result in pitting nor cause gas adsorption by the wire or deposition of substances harmful to welding operations.3.3.4.1 If pickling is necessary to remove surface contamination or scaling, only a l
21、ight pickle shall be used.3.4 PropertiesWire shall conform to the following requirements:3.4.1 WeldabilityMelted wire shall flow smoothly and evenly during welding and shall produce acceptable welds, determined by a procedure acceptable to purchaser. ARP1876 may be used to resolve disputes.3.4.2 Spo
22、oled WireShall conform to 3.4.2.1, 3.4.2.2 and 3.4.2.3.3.4.2.1 WindingFiller metal in coils and on spools shall be wound so that kinks, waves, sharp bends, overlapping, or wedging are not encountered, leaving the filler metal free to unwind without restriction. The outside end of the electrode (the
23、end where welding is to begin) shall be identified so it can be located readily and shall be fastened to avoid unwinding. The winding shall be level winding.3.4.2.2 CastWire, wound on standard diameter spools as shown in Table 2 shall have imparted to it a curvature such that a specimen sufficient i
24、n length to form one loop with a 1-inch (25-mm) overlap, when cut from the spool and laid on a flat surface, shall form a circle (cast) within the limits shown in Table 2.3.4.2.3 HelixThe specimen on which cast was determined, when laid on a flat surface and measured between adjacent turns, shallsho
25、w a vertical separation not greater than shown in Table 2.SAE AMS5804H Page 4 of 6TABLE 2A-CAST AND HELIX REQUIREMENTS INCH-POUND UNITSSpool DiameterCast,InchesHelix,Inchesinches min max max4 2.5 15 0.588 50 112 15 50 1TABLE 2B-CAST AND HELIX REQUIREMENTS SI UNITSSpool DiameterCast,MillimetersHelix,
26、MillimetersMillimeters min max max100 65 380 13200 200 1300 25300 380 1300 253.5 QualityWire, as received by purchaser, shall be uniform in quality and condition, sound, and free from foreign materials and from imperfections detrimental to welding operations, operation of welding equipment, or prope
27、rties of the deposited weld metal.3.6 Sizes and TolerancesWire shall be supplied in the standard sizes and to the tolerances shown in 3.6.1 and 3.6.2.3.6.1 DiameterShall be as shown in Table 3.TABLE 3A - SIZES AND TOLERANCES, INCH/POUND UNITSForm Nominal Diameter, InchTolerance, InchPlus and MinusCu
28、t Lengths 0.030, 0.035, 0.045 0.001Cut Lengths 0.062, 0.078, 0.094, 0.125, 0.156, 0.187 0.002Spools 0.007, 0.010, 0.015 0.0005Spools 0.020, 0.030, 0.035, 0.045 0.001Spools 0.062, 0.078, 0.094 0.002TABLE 3B - SIZES AND TOLERANCES, SI UNITSFormNominal DiameterMillimetersTolerance, MillimeterPlus and M
29、inusCut Lengths 0.76, 0.89, 1.14 0.025Cut Lengths 1.57, 1.98, 2.39, 3.18, 3.96, 4.75 0.05Spools 0.18, 0.25, 0.38 0.013Spools 0.51, 0.76, 0.89, 1.14 0.025Spools 1.57, 1.98, 2.39 0.053.6.2 LengthCut lengths shall be furnished in 18, 27, or 36 inch (457, 686, or 914 mm) lengths, as ordered, and shall n
30、ot vary more than +0, -0.5 inch (+0, -13 mm) from the length ordered.SAE AMS5804H Page 5 of 64. QUALITY ASSURANCE PROVISIONS4.1 Responsibility for InspectionThe vendor of wire shall supply all samples for vendors tests and shall be responsible for the performance of all requiredtests. Purchaser rese
31、rves the right to sample and to perform any confirmatory testing deemed necessary to ensure that the wire conforms to specified requirements.4.2 Classification of Tests4.2.1 Acceptance TestsComposition (3.1), sizes and tolerances (3.6), and alloy verification (5.2.1) are acceptance tests and shall b
32、e performed on each heat or lot as applicable.4.2.2 Periodic TestsWeldability (3.4.1), winding (3.4.2.1), cast (3.4.2.2), and helix (3.4.2.3) are periodic tests and shall be performed at a frequency selected by the vendor unless frequency of testing is specified by purchaser.4.3 Sampling and Testing
33、Shall be in accordance with AMS2371 and as specified herein.4.4 ReportsThe vendor of wire shall furnish with each shipment a report showing the results of tests for the full composition of each heat, and for the carbon analysis of each lot, and stating that the wire conforms to the other technical r
34、equirements. This report shall include the purchase order number, heat and lot numbers, AMS5804H, nominal size, and quantity.4.5 Resampling and RetestingShall be in accordance with AMS2371.5. PREPARATION FOR DELIVERY5.1 Wire shall be supplied either on spools in one continuous length for machine wel
35、ding or in cut lengths for manual welding, as ordered. Wire on each spool or in each package of cut lengths shall be from the same heat of steel.5.2 Alloy Verification5.2.1 Wire from each spool or package of cut lengths shall be alloy verified by a method acceptable to purchaser and vendor. The allo
36、y verification methods of ARP4926 are recommended.5.2.2 An 8-inch (203-mm) length of wire shall be made accessible at both ends of each spool for alloy verification.5.3 IdentificationShall be in accordance with AMS2816 unless AMS2819 or another method is specified by purchaser. 5.4 Packaging and Mar
37、kingShall be in accordance with AMS2813 unless AMS2814 or another method is specified by purchaser.SAE AMS5804H Page 6 of 66. ACKNOWLEDGMENTA vendor shall mention this specification number and its revision letter in all quotations and when acknowledging purchase orders.7. REJECTIONSWire not conformi
38、ng to this specification, or to modifications authorized by purchaser, will be subject to rejection.8. NOTES8.1 A change bar (|) located in the left margin is for the convenience of the user in locating areas where technical revisions, not editorial changes, have been made to the previous issue of t
39、his document. An (R) symbol to the left of the document title indicates a complete revision of the document, including technical revisions. Change bars and (R) are not used in original publications, nor in documents that contain editorial changes only.8.2 Terms used in AMS are clarified in ARP1917.8
40、.3 Dimensions and properties in inch/pound units and the Fahrenheit temperatures are primary; dimensions and properties in SI units and the Celsius temperatures are shown as the approximate equivalents of the primary units and are presented only for information.8.4 Purchase documents should specify not less than the following:AMS5804HSize and form (spools or cut lengths) of wire desiredLength of cut lengths or weight of spools desiredQuantity of wire desired.PREPARED BY AMS COMMITTEE “F“
