1、AEROSPACE STANDARD CONTACTS, ELECTRICAL CONNECTOR, PIN, CRIMP REMOVABLE, SHIELDED (FOR MIL-C-81511 SERIES 3 AND 4 CONNECTORS)AS39029/19Copyright 2013 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by a
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3、.org ISSUED 2000-06REVISED 2007-07 STABILIZED 2013-12THIRD ANGLE PROJECTION CUSTODIAN: AE-8/AE-8C1 REV.BFEDERAL SUPPLY CLASS 5999 AS39029/19REV. BPROCUREMENT SPECIFICATION: AS39029SAE Technical Standards Board Rules provide that: “This report ispublishedby SAE toadvance thestate of technicalandengin
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5、affirmed, stabilized, orcancelled. SAE invites yourwrittencomments andsuggestions. SAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS39029/19BRATIONALE THE C1 COMMITTEE HAS RECOMMENDED STABILIZATION OF THIS DOCUMENT BASED ON NO Q
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7、ED“ BY THE SAE AE-8C1 CONNECTORS COMMITTEE AND WILL NO LONGER BE SUBJECTED TO PERIODIC REVIEWS FOR CURRENCY. USERS ARE RESPONSIBLE FOR VERIFYING REFERENCES AND CONTINUED SUITABILITY OF TECHNICAL REQUIREMENTS. NEWER TECHNOLOGY MAY EXIST. Copyright SAE International Provided by IHS under license with
8、SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-AEROSPACE STANDARD AS39029/19 SHEET 1 OF 5 REV. B CONTACTS, ELECTRICAL CONNECTOR, PIN, CRIMP REMOVABLE, SHIELDED (FOR MIL-C-81511 SERIES 3 AND 4 CONNECTORS) NOTICE THE REQUIREMENTS FOR PROCURING THE PRODUCT DESCRIB
9、ED HEREIN SHALL CONSIST OF THIS SPECIFICATION SHEET AND THE LATEST ISSUE OF: SAE AS39029. FIGURE 1 - AS39029/19 SHIELDED SOCKET CONTACT Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-AEROSPACE STAND
10、ARD AS39029/19 SHEET 2 OF 5 REV. B CONTACTS, ELECTRICAL CONNECTOR, PIN, CRIMP REMOVABLE, SHIELDED (FOR MIL-C-81511 SERIES 3 AND 4 CONNECTORS) TABLE 1 - CONTACT DIMENSIONS (1/) NOTE 1/ INNER CONTACT DIMENSIONS ARE CONTROLLED BY PERFORMANCE ONLY (SEE TABLE 3). TABLE 2 - MARKING AND DESIGN CHARACTERIST
11、ICS 1/ OR EQUIVALENT (M81044/18-22 IS CANCELED WITHOUT REPLACEMENT). 2/ REVERE WH95623 IS A TWO CONDUCTOR CABLE: ONE SIZE 22 SHIELDED CONDUCTOR CONFORMING TO M27500-22RC1S6. 3/ RG-108B/U MAY BE USED WHEN IMPEDANCE MATCHING IS NOT REQUIRED. Copyright SAE International Provided by IHS under license wi
12、th SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-AEROSPACE STANDARD AS39029/19 SHEET 3 OF 5 REV. B CONTACTS, ELECTRICAL CONNECTOR, PIN, CRIMP REMOVABLE, SHIELDED (FOR MIL-C-81511 SERIES 3 AND 4 CONNECTORS) TABLE 3 - TOOL REQUIREMENTS INNER CONTACT 1/ SHIELD SL
13、EEVE BIN CODE BASIC CRIMPING TOOL POSITIONER POSITIONER SETTING BASIC CRIMPING TOOL POSITIONER POSITIONER SETTING SLEEVE TYPE 3 A & B 181 M22520/2-01 M22520/2-28 4 M22520/20-01 M22520/20-02 4 C 4 NONE 182 M22520/2-01 M22520/2-29 1 M22520/22-01 M22520/22-02 4 B 4 B 3 A 6 B 183 M22520/2-01 M22520/2-29
14、 4 M22520/22-01 M22520/22-02 5 A & B NOTE 1/ INNER CONTACT DIMENSIONS ARE CONTROLLED BY PERFORMANCE ONLY. INNER CONTACT TOOLS SHALL BE AS SPECIFIED. TABLE 3 - TOOL REQUIREMENTS (CONTINUED) OUTER CONTACT REMOVAL TOOL BIN CODE BASIC CRIMPING TOOL POSITIONER POSITIONER SETTING INSTALLING TOOL WIRED CON
15、TACT UNWIRED CONTACT 3 181 M22520/19-01 M22520/19-02 4 M81969/16-02 M81969/16-02 M81969/30-03 5 182 M22520/21-01 M22520/21-02 3 4 6 6 183 M22520/21-01 M22520/21-02 5 M81969/16-03 M81969/16-03 M81969/30-04 TABLE 4 - PART NUMBERS AS39029 PART NUMBER BIN CODE SUPERSEDES PART NUMBER(S) M39029/20-181 181
16、 M39029/19-001 M39029/20-182 182 M39029/19-002 M39029/20-183 183 M39029/19-003 TABLE 5 - PERFORMANCE REQUIREMENTS TENSILE STRENGTH (LB) MIN CONTACT ENGAGING AND SEPARATION FORCES (OUNCES) MAXIMUM CONTACT RESISTANCE (MILLIVOLTS) BIN CODE INNER CONTACT OUTER CONTACT INNER CONTACT OUTER CONTACT INNER C
17、ONTACT OUTER CONTACT 181 2.7 MIN MAX 4.0 182 4.5 183 2.7 15 0.5 0.7 SEE AS39029 8.0 2.0 Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-AEROSPACE STANDARD AS39029/19 SHEET 4 OF 5 REV. B CONTACTS, ELE
18、CTRICAL CONNECTOR, PIN, CRIMP REMOVABLE, SHIELDED (FOR MIL-C-81511 SERIES 3 AND 4 CONNECTORS) REQUIREMENTS: ALL REQUIREMENTS SHALL CONSIST HEREIN AND AS39029. 1. DESIGN: CONTACT SHALL BE DESIGNED IN ACCORDANCE WITH FIGURE 1, TABLE 1 AND 2. DIMENSIONS ARE IN INCHES AND SHOWN AFTER PLATING. UNLESS OTH
19、ERWISE SPECIFIED, SPHERICAL END DIMENSIONS SHALL CONFORM TO AS39029. ALL DIAMETERS SHALL BE CONCENTRIC WITHIN 0.004 TIR EXCEPT AS SPECIFIED. UNLESS OTHERWISE SPECIFIED, SPHERICAL END DIMENSIONS SHALL CONFORM TO AS39029. ALL DIMENSIONS PROVIDED IN PARENTHESES ARE METRIC EQUIVALENTS AND GIVEN FOR GENE
20、RAL INFORMATION ONLY (SEE AS39029 SECTION 6). EACH CONTACT IS SUPPLIED WITH ALL THE INNER SLEEVES NECESSARY TO TERMINATE ANY ONE OF THE CABLES SPECIFIED FOR EACH BIN CODE SHOWN IN TABLE 2. 2. TOOLS: TOOLS REQUIRED FOR CRIMPING CONTACTS TO THE CABLES AND THE INSTALLING/REMOVAL FROM THE CONNECTOR SHAL
21、L BE IN ACCORDANCE WITH TABLE 3. EACH CONTACT BIN CODE ONLY ACCOMMODATES THOSE CABLES SPECIFIED IN TABLE 2 WITH THE INNER SLEEVES SPECIFIED IN TABLE 2 AND 3. 3. PART NUMBERS: CONTACT PART NUMBERS SHALL BE IN ACCORDANCE WITH TABLE 4. SUPERSEDING PART NUMBERS ARE AS SPECIFIED. 4. MATERIALS: MATERIALS
22、SHALL BE IN ACCORDANCE WITH AS39029. 5. MECHANICAL: MECHANICAL PROPERTIES SHALL BE IN ACCORDANCE WITH AS39029. THE CONTACT SEPARATION AND ENGAGEMENT FORCES SHALL MEET THE REQUIREMENTS OF TABLE 5. OVER SIZE PROBE DAMAGE IS NOT REQUIRED FOR OUTER SOCKET CONTACT. THE TENSILE STRENGTH SHALL MEET THE REQ
23、UIREMENTS OF TABLE 5. 6. ELECTRICAL: ELECTRICAL PROPERTIES SHALL BE IN ACCORDANCE WITH AS39029. CONTACT RESISTANCE AT A LOAD CURRENT OF 1.0 AMPERE SHALL MEET THE REQUIREMENTS OF TABLE 5. DIELECTRIC WITHSTANDING VOLTAGE SHALL BE AS SPECIFIED 1000 VAC RMS AT SEA LEVEL AND 300 VAC RMS AT 70,000 FEET. I
24、NSULATION RESISTANCE SHALL BE 1000 MEGOHMS MINIMUM AT ROOM AMBIENT AND THE RATED TEMPERATURE OF THE MIL-C-81511 SERIES 3 CONNECTORS. 7. ENVIRONMENTAL: ENVIRONMENTAL PROPERTIES SHALL BE IN ACCORDANCE WITH AS39029. 8. ASSEMBLY INSTRUCTIONS: MANUFACTURERS RECOMMENDED ASSEMBLY INSTRUCTIONS SHALL BE SHIP
25、PED WITH EACH UNIT PACKAGE. Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-AEROSPACE STANDARD AS39029/19 SHEET 5 OF 5 REV. B CONTACTS, ELECTRICAL CONNECTOR, PIN, CRIMP REMOVABLE, SHIELDED (FOR MIL-C
26、-81511 SERIES 3 AND 4 CONNECTORS) 9. APPLICATION NOTES: CONTACT MATES DIRECTLY INTO AN AS39029/20 SOCKET AS SHOWN TABLE 6. TABLE 6 - CONTACT MATING PART NUMBERS AS39029/19 BIN CODE MATING AS39029/20 BIN CODE 181 184 182 185 183 186 AS39029/19 IS INACTIVE FOR NEW DESIGN. 10. THE CHANGE BAR ( l ) LOCA
27、TED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT. Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-