1、AEROSPACE STANDARD CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE, SHIELDED (FOR MIL-C-81511 SERIES 4 CONNECTORS) AS39029/21Copyright 2013 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any
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3、rg ISSUED 2000-06REVISED 2007-07 STABILIZED 2013-12THIRD ANGLE PROJECTION CUSTODIAN: AE-8/AE-8C1 REV.BFEDERAL SUPPLY CLASS 5999 AS39029/21REV. BPROCUREMENT SPECIFICATION: AS39029SAE Technical Standards Board Rules provide that: “This report ispublishedby SAE toadvance thestate of technicalandenginee
4、ring sciences. Theuse ofthis report is entirely voluntary, andits applicability and suitability forany particular use,including any patent infringement arising therefrom, isthe soleresponsibilityofthe user.”SAE reviews eachtechnicalreport at least every five years at which time itmay berevised, reaf
5、firmed, stabilized, orcancelled. SAE invites yourwrittencomments andsuggestions. SAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS39029/21BRATIONALE THE C1 COMMITTEE HAS RECOMMENDED STABILIZATION OF THIS DOCUMENT BASED ON NO QPL
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7、“ BY THE SAE AE-8C1 CONNECTORS COMMITTEE AND WILL NO LONGER BE SUBJECTED TO PERIODIC REVIEWS FOR CURRENCY. USERS ARE RESPONSIBLE FOR VERIFYING REFERENCES AND CONTINUED SUITABILITY OF TECHNICAL REQUIREMENTS. NEWER TECHNOLOGY MAY EXIST. Copyright SAE International Provided by IHS under license with SA
8、ENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-AEROSPACE STANDARD AS39029/21 SHEET 1 OF 5 REV. B CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE, SHIELDED (FOR MIL-C-81511 SERIES 4 CONNECTORS) NOTICE THE REQUIREMENTS FOR PROCURING THE PRODUCT DESCRIBED HE
9、REIN SHALL CONSIST OF THIS SPECIFICATION SHEET AND THE LATEST ISSUE OF: SAE AS39029. FIGURE 1 - AS39029/21 SHIELDED SOCKET CONTACT Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-AEROSPACE STANDARD A
10、S39029/21 SHEET 2 OF 5 REV. B CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE, SHIELDED (FOR MIL-C-81511 SERIES 4 CONNECTORS) TABLE 1 - CONTACT DIMENSIONS (1/) NOTE 1/ INNER CONTACT DIMENSIONS ARE CONTROLLED BY PERFORMANCE ONLY (SEE TABLE 3). TABLE 2 - MARKING AND DESIGN CHARACTERISTICS 1/ O
11、R EQUIVALENT (M81044/18-22 IS CANCELED WITHOUT REPLACEMENT). 2/ REVERE WH95623 IS A TWO CONDUCTOR CABLE: ONE SIZE 22 SHIELDED CONDUCTOR CONFORMING TO M27500-22RC1S6. 3/ RG-108B/U MAY BE USED WHEN IMPEDANCE MATCHING IS NOT REQUIRED. Copyright SAE International Provided by IHS under license with SAENo
12、t for ResaleNo reproduction or networking permitted without license from IHS-,-,-AEROSPACE STANDARD AS39029/21 SHEET 3 OF 5 REV. B CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE, SHIELDED (FOR MIL-C-81511 SERIES 4 CONNECTORS) TABLE 3 - TOOL REQUIREMENTS INNER CONTACT 1/ SHIELD SLEEVE BIN CO
13、DE BASIC CRIMPING TOOL POSITIONER POSITIONER SETTING BASIC CRIMPING TOOL POSITIONER POSITIONER SETTING SLEEVE TYPE 3 A & B 187 M22520/2-01 M22520/2-28 4 M22520/20-01 M22520/20-02 4 C 6 NONE 188 M22520/2-01 M22520/2-29 1 M22520/22-01 M22520/22-02 3 B 4 B 5 A 6 B 189 M22520/2-01 M22520/2-29 4 M22520/2
14、2-01 M22520/22-02 5 A & B NOTE 1/ INNER CONTACT DIMENSIONS ARE CONTROLLED BY PERFORMANCE ONLY. INNER CONTACT TOOLS SHALL BE AS SPECIFIED. TABLE 3 - TOOL REQUIREMENTS (CONTINUED) OUTER CONTACT REMOVAL TOOL BIN CODE BASIC CRIMPING TOOL POSITIONER POSITIONER SETTING INSTALLING TOOL WIRED CONTACT UNWIRE
15、D CONTACT 3 187 M22520/19-01 M22520/19-03? 4 M81969/16-02 M81969/16-02 M81969/30-03 5 188 M22520/21-01 M22520/21-03? 3 4 6 6 189 M22520/21-01 M22520/21-03? 5 M81969/16-03 M81969/16-03 M81969/30-04 TABLE 4 - PART NUMBERS AS39029 PART NUMBER BIN CODE SUPERSEDES PART NUMBER(S) M39029/21-187 187 M39029/
16、21-001 M39029/21-188 188 M39029/21-002 M39029/21-189 189 M39029/21-003 TABLE 5 - PERFORMANCE REQUIREMENTS CONTACT ENGAGING AND SEPARATION FORCES (OUNCES) OUTER SOCKET CONTACT TENSILE STRENGTH (LB) MIN SEPARATION ENGAGEMENT MAXIMUM CONTACT RESISTANCE (MILLIVOLTS) BIN CODE INNER CONTACT OUTER CONTACT
17、MIN TEST PIN DIAMETER MAX TEST PIN DIAMETER INNER CONTACT OUTER CONTACT 187 2.7 2.0 .0690 +.0000 -.0001 20.0 .0710 +.0001 -.0000 4.0 188 4.5 189 2.7 15 3.0 .1140 +.0000 -.0001 25.0 .1165 +.0001 -.0000 8.0 2.0 Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduc
18、tion or networking permitted without license from IHS-,-,-AEROSPACE STANDARD AS39029/21 SHEET 4 OF 5 REV. B CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE, SHIELDED (FOR MIL-C-81511 SERIES 4 CONNECTORS) REQUIREMENTS: ALL REQUIREMENTS SHALL CONSIST HEREIN AND AS39029. 1. DESIGN: CONTACT SHAL
19、L BE DESIGNED IN ACCORDANCE WITH FIGURE 1, TABLE 1 AND 2. DIMENSIONS ARE IN INCHES AND SHOWN AFTER PLATING. THE 0.05 MAX LENGTH IS THE DISTANCE BETWEEN THE END OF THE CONTACT SLEEVE AND THE POINT AT WHICH A GAGE PIN HAVING A SQUARE FACE AND THE SAME BASIC DIAMETER AS THE MATING PIN CONTACT FIRST ENG
20、AGES THE CONTACT SPRING MEMBER. ALL DIAMETERS SHALL BE CONCENTRIC WITHIN 0.004 TIR EXCEPT AS SPECIFIED. UNLESS OTHERWISE SPECIFIED, SPHERICAL END DIMENSIONS SHALL CONFORM TO AS39029. ALL DIMENSIONS PROVIDED IN PARENTHESES ARE METRIC EQUIVALENTS AND GIVEN FOR GENERAL INFORMATION ONLY (SEE AS39029 SEC
21、TION 6). EACH CONTACT IS SUPPLIED WITH ALL THE INNER SLEEVES NECESSARY TO TERMINATE ANY ONE OF THE CABLES SPECIFIED FOR EACH BIN CODE SHOWN IN TABLE 2. 2. TOOLS: TOOLS REQUIRED FOR CRIMPING CONTACTS TO THE CABLES AND THE INSTALLING/REMOVAL FROM THE CONNECTOR SHALL BE IN ACCORDANCE WITH TABLE 3. EACH
22、 CONTACT BIN CODE ONLY ACCOMMODATES THOSE CABLES SPECIFIED IN TABLE 2 WITH THE INNER SLEEVES SPECIFIED IN TABLE 2 AND 3. 3. PART NUMBERS: CONTACT PART NUMBERS SHALL BE IN ACCORDANCE WITH TABLE 4. SUPERSEDING PART NUMBERS ARE AS SPECIFIED. 4. MATERIALS: MATERIALS SHALL BE IN ACCORDANCE WITH AS39029.
23、5. MECHANICAL: MECHANICAL PROPERTIES SHALL BE IN ACCORDANCE WITH AS39029. THE CONTACT SEPARATION AND ENGAGEMENT FORCES SHALL MEET THE REQUIREMENTS OF TABLE 5. OVER SIZE PROBE DAMAGE IS NOT REQUIRED FOR OUTER SOCKET CONTACT. THE TENSILE STRENGTH SHALL MEET THE REQUIREMENTS OF TABLE 5. 6. ELECTRICAL:
24、ELECTRICAL PROPERTIES SHALL BE IN ACCORDANCE WITH AS39029. CONTACT RESISTANCE AT A LOAD CURRENT OF 1.0 AMPERE SHALL MEET THE REQUIREMENTS OF TABLE 5. DIELECTRIC WITHSTANDING VOLTAGE SHALL BE AS SPECIFIED 1000 VAC RMS AT SEA LEVEL AND 300 VAC RMS AT 70,000 FEET. INSULATION RESISTANCE SHALL 1000 MEGOH
25、MS MINIMUM AT ROOM AMBIENT AND THE RATED TEMPERATURE OF THE MIL-C-81511 SERIES 3 CONNECTORS. 7. ENVIRONMENTAL: ENVIRONMENTAL PROPERTIES SHALL BE IN ACCORDANCE WITH AS39029. Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without
26、 license from IHS-,-,-AEROSPACE STANDARD AS39029/21 SHEET 5 OF 5 REV. B CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE, SHIELDED (FOR MIL-C-81511 SERIES 4 CONNECTORS) 8. ASSEMBLY INSTRUCTIONS MANUFACTURERS RECOMMENDED ASSEMBLY INSTRUCTIONS SHALL BE SHIPPED WITH EACH UNIT PACKAGE. 9. APPLICA
27、TION NOTES: CONTACT MATES DIRECTLY INTO AN AS39029/19 PIN AS SHOWN TABLE 6. TABLE 6 - CONTACT MATING PART NUMBERS AS39029/21 BIN CODE MATING AS39029/19 BIN CODE 187 181 188 182 189 183 AS39029/21 IS INACTIVE FOR NEW DESIGN. 10. THE CHANGE BAR ( l ) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE O
28、F THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT. Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-
