1、AEROSPACE STANDARD CRIMPING TOOL AND ACCESSORIES, DIES, WIRE SIZE 8 TO 0000 UN-INSULATED AND INSULATEDCRIMP BARRELS AS5259/7Copyright 2012 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, e
2、lectronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org ISSUED
3、 2012-07THIRD ANGLE PROJECTION CUSTODIAN: AE-8/AE-8C2 FEDERAL SUPPLY CLASS 5120 AS5259/7SHEET 1 OF 16PROCUREMENT SPECIFICATION: AS5259SAE Technical Standards Board Rules provide that: “This report ispublishedby SAE toadvance thestate of technicalandengineering sciences. Theuse ofthis report is entir
4、ely voluntary, andits applicability and suitability forany particular use,including any patent infringement arising therefrom, isthe soleresponsibilityofthe user.”SAE reviews eachtechnicalreport at least every five years at which time itmay berevised, reaffirmed, stabilized, orcancelled. SAE invites
5、 yourwrittencomments andsuggestions. SAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS5259/7RATIONALE PROVIDE STANDARD DIES TO REPLACE NONSTANDARD DIES PROCURED BY USERS AND CONSOLIDATE ALL DIES INTO ONE SPECIFICATION. NOTICE TH
6、E COMPLETE REQUIREMENTS FOR PROCURING THE PRODUCT DESCRIBED HEREIN SHALL CONSIST OF THIS DOCUMENT AND THE LATEST ISSUE OF SAE AS5259. FIGURE 1 - FORM DIES FOR AS70991 ALUMINUM TERMINALS (SEE APPLICATION NOTES) Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reprodu
7、ction or networking permitted without license from IHS-,-,-AEROSPACE STANDARD AS5259/7SHEET 2 OF 16CRIMPING TOOL AND ACCESSORIES, DIES, WIRE SIZE 8 TO 0000 UN-INSULATED AND INSULATED CRIMP BARRELS TABLE 1 - DIMENSIONS FOR ALUMINUM TERMINAL DIES (SEE FIGURE 1) PARTNUMBERMS25442- WIRE SIZE (REF A B MA
8、X BMIN C D E ENGRA-VINGINSPECTION GAGE PART NUMBER 1/ -8A 8 .062 .290 .286 .125 .516 1.031 8AL MS25472-1 -6A 6 .062 .334 .330 .125 .656 1.312 6AL MS25472-2 -4A 4 .094 .402 .398 .125 .703 1.406 4AL MS25472-3 -2A 2 .094 .502 .498 .125 .781 1.562 2AL MS25472-4 -1A 1 .125 .522 .518 .125 .812 1.625 1AL M
9、S25472-5 -01A 0 .094 .546 .542 .125 .812 1.625 1/0AL MS25472-6 -02A 00 .094 .625 .621 .125 .844 1.688 2/0AL MS25472-7 -03A 000 .094 .658 .654 .125 .438 .875 3/0AL MS25472-8 -04A 0000 .094 .744 .740 .125 .500 1.000 4/0AL MS25472-9 1/ SEE AS5259/6 FOR INSPECTION GAGE REQUIREMENTS. FIGURE 1 REQUIREMENT
10、S: 1. DIMENSIONS: DIMENSIONS ARE IN ACCORDANCE WITH FIGURE 1 AND TABLE 1. UNLESS OTHERWISE SPECIFIED (INCHES) AND TOLERANCES (DECIMALS .015 AND ANGLES 1 DEGREE). 2. MATERIAL: DIE (SAE 4340 OR ASTM A681) AND DIE RETAINER (AMS5110 SAE 1060 OR 1080 SPRING STEEL). 3. FINISH: BLACK OXIDE (63 MICROINCHES)
11、 AND HEX CRIMPING (8 MICROINCHES BUFFED CHROME PLATED). 4. HEX ENGRAVING (SEE TABLE 1): LOCATED CENTRALLY IN HEX (CUT TO A .015 TO .020 INCH DEPTH). 5. IDENTIFICATION MARKING: READABLE WITHOUT MAGNIFICATION AIDS (EXCLUDING GLASSES). 6. HEAT TREATMENT: DIE (ROCKWELL C-42-46) AND DIE RETAINER (SPRING-
12、TEMPER). 7. EDGES: REMOVE ALL BURRS AND BREAK ALL EDGES. 8. INSPECTION GAGES ARE AS SPECIFIED IN TABLE 1. Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-AEROSPACE STANDARD AS5259/7SHEET 3 OF 16CRIMP
13、ING TOOL AND ACCESSORIES, DIES, WIRE SIZE 8 TO 0000 UN-INSULATED AND INSULATED CRIMP BARRELS FIGURE 2 - FORM DIES FOR COPPER UN-INSULATED AS7928 TERMINALS, AS39029 CONTACTS, AND AS7974 CONTACTS (SEE APPLICATION NOTES) Copyright SAE International Provided by IHS under license with SAENot for ResaleNo
14、 reproduction or networking permitted without license from IHS-,-,-AEROSPACE STANDARD AS5259/7SHEET 4 OF 16CRIMPING TOOL AND ACCESSORIES, DIES, WIRE SIZE 8 TO 0000 UN-INSULATED AND INSULATED CRIMP BARRELS TABLE 2 - DIE DIMENSIONS FOR COPPER UN-INSULATED TERMINALS AND CONTACTS (SEE FIGURE 2) PART NUM
15、BER MS90485- WIRE SIZE (REF) A .005 B .002 C .003 ENGRAVING INSPECTION GAGE PART NUMBER 1/ -8 8 .031 .210 .3108 CU MS90486-8 -6 6 .062.240 6 CU MS90486-6-4 4 .299 .372 4 CU MS90486-4 -2 2 .377 .4352 CU MS90486-2 -1 1 .417 1 CU MS90486-1-01 0 .456 1/0 CU MS90486-01 -02 00 .500 .502 2/0 CU MS90486-02-
16、03 000 .094.562 .627 3/0 CU MS90486-03 -04 0000 .618 .740 4/0 CU MS90486-041/ SEE AS5259/6 FOR INSPECTION GAGE REQUIREMENTS. FIGURE 2 REQUIREMENTS: 1. DIMENSIONS: DIMENSIONS ARE IN ACCORDANCE WITH FIGURE 2 AND TABLE 2. UNLESS OTHERWISE SPECIFIED (INCHES) AND TOLERANCES (DECIMALS .015 AND ANGLES 1 DE
17、GREE) AND THREADS (FED-STD-228). 2. MATERIAL: DIE (SAE 4340 OR ASTM A461) AND DIE RETAINER (AMS5110 SAE 1060 OR 1080 SPRING STEEL). 3. FINISH: CHROMIUM (SAE AMS-QQ-C-320) OR NICKEL (SAE AMS-QQ-C-290). OVERALL SURFACE (63 MICROINCHES) AND CRIMPING SURFACE (32 MICROINCHES) OR FINER. CADMIUM SHALL NOT
18、BE USED. 4. HEX ENGRAVING: LOCATED CENTRALLY IN HEX (CUT TO A .015 TO .020 INCH DEPTH). 5. IDENTIFICATION MARKING: READABLE WITHOUT MAGNIFICATION AIDS (EXCLUDING GLASSES). 6. HEAT TREATMENT: DIE (ROCKWELL C-42-46) AND DIE RETAINER (SPRING-TEMPER). 7. EDGES: REMOVE ALL BURRS AND BREAK ALL EDGES. 8. I
19、NSPECTION GAGES ARE AS SPECIFIED IN TABLE 2. Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-AEROSPACE STANDARD AS5259/7SHEET 5 OF 16CRIMPING TOOL AND ACCESSORIES, DIES, WIRE SIZE 8 TO 0000 UN-INSULA
20、TED AND INSULATED CRIMP BARRELS DIE ASSEMBLY FIGURE 3 - FORM DIES FOR INSULATED COPPER TERMINALS Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-AEROSPACE STANDARD AS5259/7SHEET 6 OF 16CRIMPING TOOL
21、AND ACCESSORIES, DIES, WIRE SIZE 8 TO 0000 UN-INSULATED AND INSULATED CRIMP BARRELS DIEFIGURE 3 (CONTINUED) - FORM DIES FOR INSULATED COPPER AS7928 TERMINALS (SEE APPLICATION NOTES) Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitte
22、d without license from IHS-,-,-AEROSPACE STANDARD AS5259/7SHEET 7 OF 16CRIMPING TOOL AND ACCESSORIES, DIES, WIRE SIZE 8 TO 0000 UN-INSULATED AND INSULATED CRIMP BARRELS DIE ACCESSORY AND LOCATORS FIGURE 4 (CONTINUED) - FORM DIES FOR INSULATED COPPER AS7928 TERMINALS (SEE APPLICATION NOTES) Copyright
23、 SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-AEROSPACE STANDARD AS5259/7SHEET 8 OF 16CRIMPING TOOL AND ACCESSORIES, DIES, WIRE SIZE 8 TO 0000 UN-INSULATED AND INSULATED CRIMP BARRELS TABLE 3 - DIES DIMENSI
24、ONS FOR AS7928 INSULATED COPPER TERMINALS (SEE FIGURE 3) PART NUMBER WIRESIZE(REF) COLOR CODE A+.000-.002 B+.000-.002 C.002 D.002 E+.000-.002 F+.000-.002 G.005 H.005 MS23002-8 8 RED 1.181 1.184 .367 .361 .346 .282 .125 .250 MS23002-6 6 BLUE 1.210 1.213 .425 .419 .410 .339 .156 .312 MS23002-4 4 YELLO
25、W 1.254 1.257 .513 .507 .470 - .187 .375 MS23002-2 2 RED 1.279 1.282 .563 .557 .532 - .250 .500 MS23002-1 1 WHITE 1.302 1.305 .610 .604 .563 - .218 .437 MS23002-01 1/0 BLUE 1.340 1.343 .685 .679 .626 - MS23002-02 2/0 YELLOW 1.375 1.378 .756 .750 .657- .281 .562 MS23002-03 3/0 RED 1.392 1.395 .790 .7
26、84 - .312 .625 MS23002-04 4/0 BLUE 1.423 1.426 .852 .846 - TABLE 3 (CONTINUED) - DIES DIMENSIONS FOR AS7928 INSULATED COPPER TERMINALS (SEE FIGURE 3) PART NUMBER J+.000-.002 K+.000-.002 L.005 M.005 P+.000-.002 Q+.000-.002 R+.000-.005 V.002 W.005 X.015 MS23002-8 .176 .235 .592 .531 .156 .152 - .170 -
27、 - MS23002-6 .208 .274 .608 .545 .197 .187 - .202 - - MS23002-4 .216 - - - .360 .254 - - MS23002-2 .220 - .679 .616 - - .405 .312 - - MS23002-1 .224 - .686 .623 - - .440 .339 - - MS23002-01 .256 - .717 .654 - - .480 .370 - - MS23002-02 .253 - - .687- - .535 .404 .031.194MS23002-03 .219 - - - - .565
28、.438 .187 MS23002-04 .184 - - - - .610 .473 .062 .157 TABLE 3 (CONTINUED) - DIES DIMENSIONS FOR AS7928 INSULATED COPPER TERMINALS (SEE FIGURE 3) PART NUMBER Y.015 Z.005 ENGRAVING INSPECTION GAGE PART NUMBER 1/ CC DEPTH 2/ DD RAD 2/ MS23002-8 .0931.156 8 MS23003-8 - - MS23002-6 1.050 6 MS23003-6MS230
29、02-4 1.000 4 MS23003-4 - - MS23002-2 .968 2 MS23003-2 .381 .093 MS23002-1 .937 1 MS23003-1 - - MS23002-01 .875 1/0 MS23003-01 .312 .093 MS23002-02 .062 .850 2/0 MS23003-02 .266 .093 MS23002-03 .062 .843 3/0 MS23003-03 - - MS23002-04 .046 .875 4/0 MS23003-04 - - 1/ SEE AS5259/6 FOR INSPECTION GAGE RE
30、QUIREMENTS. 2/ DIMENSIONS CC AND DD APPLY TO SECTION BB-BB #2, #1/0, AND #2/0 DIES ONLY. Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-AEROSPACE STANDARD AS5259/7SHEET 9 OF 16CRIMPING TOOL AND ACCE
31、SSORIES, DIES, WIRE SIZE 8 TO 0000 UN-INSULATED AND INSULATED CRIMP BARRELS FIGURE 4 REQUIREMENTS: 1. DIMENSIONS: DIMENSIONS ARE IN INCHES AND SPECIFIED IN FIGURE 3, AND TABLE 3. TOLERANCES (DECIMALS .005 AND ANGLES 1 DEGREE) AND THREADS (FED-STD-228). 2. MATERIAL: DIE AND LOCATOR CAM (SAE 4340 OR A
32、STM A461). DIE RETAINER (AMS5110 SAE 1060 OR 1080 SPRING STEEL), LOCATOR (SAE 4140 STEEL), LOCATORS CAP SCREW (STEEL), SPRING RETAINER (SAE 1010 STEEL). 3. FINISH: CRIMPING AREA IS CHROMIUM (SAE AMS-QQ-C-320) THEN BUFFED (SURFACE TEXTURE 8). OVERALL SURFACE METALLIC-CERAMIC COATED (MIL-C-81751, TYPE
33、 1, CLASS 1, 2 , 3, OR 4). CADMIUM SHALL NOT BE USED. 4. HEX ENGRAVING: LOCATED CENTRALLY IN HEX (CUT TO A .010 TO .020 INCH DEPTH). 5. IDENTIFICATION MARKING: READABLE WITHOUT MAGNIFICATION AIDS. 6. HEAT TREATMENT: DIE (ROCKWELL C-42-46) AND DIE RETAINER (SPRING-TEMPER). LOCATOR, LOCATOR CAM, SPRIN
34、G RETAINER (NONE). 7. EDGES: REMOVE ALL BURRS AND BREAK ALL EDGES. 8. INSPECTION GAGES ARE AS SPECIFIED IN TABLE 3. 9. PART SHIPMENT REQUIREMENTS: LOCATOR SPRINGS: TWO REQUIRED PER ASSEMBLY (.6 COILS OF .062 MUSIC WIRE-FLAT ENDS-LENGTH 5/8-OUTSIDE DIAMETER .3750). LOCATOR CAP SCREW: TWO REQUIRED PER
35、 ASSEMBLY (#10-32UNF-2A-LENGTH 7/8 NASM 16996-30 WITH SELF LOCKING ELEMENT). UPPER DIE SNAP FASTENER: ONE REQUIRED PER ASSEMBLY (NASM 27980-5N). LOWER DIE SNAP FASTENER: ONE REQUIRED PER ASSEMBLY (NASM 27980-15N). Copyright SAE International Provided by IHS under license with SAENot for ResaleNo rep
36、roduction or networking permitted without license from IHS-,-,-AEROSPACE STANDARD AS5259/7SHEET 10 OF 16CRIMPING TOOL AND ACCESSORIES, DIES, WIRE SIZE 8 TO 0000 UN-INSULATED AND INSULATED CRIMP BARRELS FIGURE 4 - FORM DIES FOR UN-INSULATED COPPER AS7928 TERMINALS, AS39029 CONTACTS, AND AS7974 CONTAC
37、TS TABLE 4 - HEX DIES DIMENSIONS FOR UN-INSULATED COPPER AS7928 TERMINALS, AS39029 CONTACTS, AND AS7974 CONTACTS PART NUMBER 1/M5259/7- WIRE SIZE (REF) A.002 HEX ACROSS FLATS 2/ B.010 C.005 INSPECTION GAGE PART NUMBER 3/ MS90486- 001 8 .210 .875.310 8 002 6 .240 .310 6 003 4 .299 .372 4 004 2 .377 .
38、435 2 005 1 .417 .435 1 006 01 .456 .435 01 007 02 .500 - - 02 008 03 .562 03 009 04 .618 - - 04 1/ ONE DIE SET CONSISTS OF TWO IDENTICAL DIE HALVES. 2/ DIMENSION CENTRAL WITHIN .002 TO CENTERLINE OF DIE. 3/ SEE AS5259/6 FOR INSPECTION GAGE REQUIREMENTS. FIGURE 5 REQUIREMENTS: 1. DIE ENVELOPE IS AS
39、SHOWN. CRIMPING AREA OF THE DIE SHALL BE IN ACCORDANCE WITH FIGURE 4 AND TABLE 4. DIMENSIONS SHALL BE IN INCHES IN ACCORDANCE WITH TABLES 4. UNLESS OTHERWISE SPECIFIED, TOLERANCES SHALL BE .005 AND ANGLES .5 DEGREE. 2. REMOVE ALL BURRS AND BREAK ALL EDGES UNLESS OTHERWISE NOTED. 3. MATERIALS SHALL B
40、E TOOL STEEL IN ACCORDANCE ASTM O1 HEAT TREATED TO HRC 52-55. 4. FINISH SHALL BE BLACK OXIDE. 5. CRIMP CAVITIES SHALL BE POLISHED TO A SURFACE FINISH OF 32 MICROINCHES MINIMUM. 6. INSPECTION GAGES ARE AS LISTED IN TABLE 4. Copyright SAE International Provided by IHS under license with SAENot for Res
41、aleNo reproduction or networking permitted without license from IHS-,-,-AEROSPACE STANDARD AS5259/7SHEET 11 OF 16CRIMPING TOOL AND ACCESSORIES, DIES, WIRE SIZE 8 TO 0000 UN-INSULATED AND INSULATED CRIMP BARRELS DIE ASSEMBLY CAVITY DIE HALFINDENTER DIE HALF FIGURE 6 - INDENT DIES FOR UN-INSULATED COP
42、PER AS7928 TERMINALS, AS39029 CONTACTS, AND AS7974 CONTACTS Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-AEROSPACE STANDARD AS5259/7SHEET 12 OF 16CRIMPING TOOL AND ACCESSORIES, DIES, WIRE SIZE 8 T
43、O 0000 UN-INSULATED AND INSULATED CRIMP BARRELS TABLE 6 - INDENT DIE DIMENSIONS FOR UN-INSULATED COPPER TERMINALS AND CONTACTS PARTNUMBER 1/M5259/7- WIRESIZE(REF) A.005 B.002 C.005 DE.005 2/G.004 R1.005 2/R2.005 INSPECTION GAGE PART NUMBER 3/ M5259/6- 010 8 .600.415.3125.250.115 .167 .100001011 6 .4
44、26 5 .126 .188 002 012 4 .431 15 .131 .219 003 013 2 .490 5 .190 .275 004 014 01 - .575 .470 5 .275 .320 005 015 02 - .620 .470 5 .295 .320 .350 .125 006 1/ DIE ASSEMBLY CONSISTS OF (1) CAVITY AND (1) INDENTER DIE HALF. 2/ DIMENSION CENTRAL WITHIN .002 TO CENTERLINE OF DIE. 3/ SEE AS5259/6 FOR INSPE
45、CTION GAGE REQUIREMENTS. FIGURE 6 REQUIREMENTS: 1. DIE ENVELOPE IS AS SHOWN. CRIMPING AREA OF THE DIE SHALL BE IN ACCORDANCE WITH FIGURE 5 AND TABLE 4. DIMENSIONS SHALL BE IN INCHES IN ACCORDANCE WITH TABLE 5. UNLESS OTHERWISE SPECIFIED, TOLERANCES SHALL BE .005 AND ANGLES .5 DEGREE. 2. REMOVE ALL B
46、URRS AND BREAK ALL EDGES UNLESS OTHERWISE NOTED. 3. MATERIALS SHALL BE TOOL STEEL IN ACCORDANCE ASTM O1 HEAT TREATED TO HRC 52-55. 4. FINISH SHALL BE BLACK OXIDE. 5. INSPECTION GAGES ARE AS LISTED IN TABLE 5. DIE ASSEMBLY FIGURE 7 - FORM DIES FOR INSULATED COPPER AS7928 TERMINALS Copyright SAE Inter
47、national Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-AEROSPACE STANDARD AS5259/7SHEET 13 OF 16CRIMPING TOOL AND ACCESSORIES, DIES, WIRE SIZE 8 TO 0000 UN-INSULATED AND INSULATED CRIMP BARRELS CAVITY DIE HALF INDENTER DIE HA
48、LFFIGURE 7 (CONTINUED) - FORM DIES FOR INSULATED COPPER AS7928 TERMINALS Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-AEROSPACE STANDARD AS5259/7SHEET 14 OF 16CRIMPING TOOL AND ACCESSORIES, DIES, WIRE SIZE 8 TO 0000 UN-INSULATED AND INSULATED CRIMP BARRELS TABLE 7- DIE DIMENSIONS FOR INSULATED AS7928 COPPER TERMINALS PART NUMBER 1/M5259/7- WIRESIZE(REF
