1、AEROSPACE STANDARD TOOL, STRIPPER, MANUALLY ACTUATED, SMALL GRIP, ELECTRICAL INSULATION, ROUND WIRE, SIZE 16 TO 30 AS5768/2Copyright 2014 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, el
2、ectronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org ISSUED2
3、008-08REVISED2014-08THIRD ANGLE PROJECTION CUSTODIAN: AE-8/AE-8C2 REV.BFEDERAL SUPPLY CLASS 5120 AS5768/2SHEET 1 OF 5REV. BPROCUREMENT SPECIFICATION: AS5768SAE Technical StandardsBoard Rulesprovidethat:“Thisreport is published by SAEtoadvance thestateoftechnical and engineeringsciences. The useofthi
4、s reportisentirely voluntary, and its applicabilityand suitability for any particularuse, includingany patent infringement arising therefrom, isthe soleresponsibility of the user.”SAE reviews each technical report at least every five years at whichtime it mayberevised, reaffirmed, stabilized, or can
5、celled. SAE invites your writtencomments and suggestions. SAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS5768/2BRATIONALE REVISION IS REQUIRED TO ADD NEW WIRE SPECIFICATION REFERENCES. NOTICE THE COMPLETE REQUIREMENTS FOR PROC
6、URING THE PRODUCT DESCRIBED HEREIN SHALL CONSIST OF THIS DOCUMENT AND THE LATEST ISSUE OF AS5768. TOOL PART NUMBER AND APPLICABLE WIRE SPECIFICATIONS FROM TABLE 1 LABELED ON THE BACK OF THE TOOL FRAME. MANUFACTURER IDENTIFICATION AND PART NUMBER REQUIRED (LOCATION OPTIONAL). FIGURE 1 - STRIPPER TOOL
7、 ASSEMBLY WITH BLADES AND PADS ATTACHED (ALSO SEE TABLE 1)UPPER BLADE -1 LOWER BLADE -2 FIGURE 2 - BLADE DIES (SEE TABLE 2 AND AS5768) FIGURE 3 - BLADE ASSEMBLY AEROSPACE STANDARD AS5768/2SHEET 2 OF 5REV. BTOOL, STRIPPER, MANUALLY ACTUATED, SMALL GRIP, ELECTRICAL INSULATION, ROUND WIRE, SIZE 16 TO 3
8、0 NOTE: BLADE PART NUMBER TO BE LABELED ABOVE THE WIRE CAVITIES (SEE TABLE 2) UPPER BLADE 1 DIMENSIONS (ALSO SEE TABLE 2) NOTE: CAVITY WIRE SIZE SHALL BE LABELED UNDER EACH CAVITY (SEE TABLE 2) LOWER BLADE 2 DIMENSIONS FIGURE 4 - UPER AND LOWER BLADE ASSEMBLY DIMENSIONS (SEE TABLE 2) AEROSPACE STAND
9、ARD AS5768/2SHEET 3 OF 5REV. BTOOL, STRIPPER, MANUALLY ACTUATED, SMALL GRIP, ELECTRICAL INSULATION, ROUND WIRE, SIZE 16 TO 30 TABLE 1 - TOOL ASSEMBLY WITH BLADES AND PADS ATTACHED (SEE FIGURES 2 THRU 4) TOOL PART NUMBER AS5768/2-T BLADE PART NUMBER AS5768/2-B WIRE TYPE WIRE SIZE CAVITIES 1 1 AS22759
10、/9, /10, /13-/15 MIL-DTL-81381/3, /4 16-22 2 2 AS22759/9, /10, /13-/15 MIL-DTL-81381/3, /4 24-30 3 3 AS22759/32, /34, /35, /41-/43 MIL-DTL-81381/1, /2, /6-/14, /17-/22 24-30 4 4 AS22759/32, /34, /35, /41-/43 16-24 5 5 AS22759/80, /81, /91, /92, /180-/182, /191, /192 16-24 6 6 AS22759/80, /81, /91, /
11、92, /180-/182, /191, /192 20-26 7 7 AS22759/86-/90, /186-/190 16-24 8 8 AS22759/86-/90, /186-/190 20-26 9 9 AS81044/6, /7 16-24 10 10 AS81044/6, /7 20-26 11 11 AS81044/12, /13, AS22759/40-/54 16-24 12 12 AS81044/12, /13 24-30 13 13 MIL-DTL-81381/1, /2, /6-/14, /17-/22 16-24 TABLE 2 - BLADE DIE DIMEN
12、SIONS FOR APPLICABLE TOOL ASSEMBLY (SEE FIGURE 2) BLADEPARTNUMBER AS5768/2-B TOOL PARTNUMBER AS5768/2-T DIAA .001 DIAB .002 DIAC .002 WIRE TYPE WIRESIZECAVITY1/1 1 .061 .081 .081 AS22759/9, /10, /13-/15 MIL-DTL-81381/3, /4 16.052 .070 .070 18 .042 .0595 .0595 20 .034 .052 .052 22 2 2 .028 .043 .043
13、AS22759/9, /10, /13-/15 MIL-DTL-81381/3, /4 24.023 .039 .039 26 .019 .035 .035 28 .016 .032 .032 30 3 3 .027 .039 .039 AS22759/32, /34, /35, /41-/43 MIL-DTL-81381/1, /2, /6-/14, /17-/22 24.022 .034 .034 26 .019 .035 .035 28 .016 .032 .032 30 4 4 .057 .083 .083 AS22759/32, /34, /35, /41-43 16.050 .07
14、4 .074 18 .040 .063 .063 20 .032 .055 .055 22 .026 .048 .048 24 5 5 .055 .070 .070 AS22759/80, /81, /91, /92, /180-/182, /191, /192 16.0492 .061 .061 18 .0394 .051 .051 20 .0315 .043 .043 22 .025 .038 .038 24 AEROSPACE STANDARD AS5768/2SHEET 4 OF 5REV. BTOOL, STRIPPER, MANUALLY ACTUATED, SMALL GRIP,
15、 ELECTRICAL INSULATION, ROUND WIRE, SIZE 16 TO 30 TABLE 2 - BLADE DIE DIMENSIONS FOR APPLICABLE TOOL ASSEMBLY (SEE FIGURE 2) (CONTINUED)BLADEPARTNUMBER AS5758/2-B TOOL PARTNUMBER AS5758/2-T DIAA .001 DIAB .002 DIAC .002 WIRE TYPE WIRESIZECAVITY1/6 6 .0394 .051 .051 AS22759/80, /81, /91, /92, /180-/1
16、82, /191, /192 20.0315 .043 .043 22 .0256 .038 .038 24 .0210 .033 .033 26 7 7 .055 .074 .074 AS22759/86-/90, /186-/190 16.0492 .0669 .0669 18 .0394 .057 .057 20 .0312 .048 .048 22 .0256 .042 .042 24 8 8 .0394 .057 .057 AS22759/86-/90, /186-/190 20.0312 .048 .048 22 .0256 .042 .042 24 .0204 .038 .038
17、 26 9 9 .062 .096 .096 AS81044/6, /7 16.052 .086 .086 18 .042 .073 .073 20 .035 .0635 .0635 22 .0292 .0595 .0595 24 10 10 .042 .073 .073 AS81044/6, /7 20.035 .0635 .0635 22 .0292 .0595 .0595 24 .022 .052 .052 26 11 11 .057 .083 .083 AS81044/12, /13, AS22759/40-/54 16.050 .074 .074 18 .040 .063 .063
18、20 .032 .055 .055 22 .026 .048 .048 24 12 12 .026 .048 .048 AS81044/12, /13 24.022 .034 .034 26 .019 .035 .035 28 .016 .032 .032 30 13 13 .057 .069 .069 MIL-DTL-81381/1, /2, /6-/14, /17-/22 16.051 .063 .063 18 .041 .053 .053 20 .033 .045 .045 22 .027 .039 .039 24 1/ DEPICTS THE NUMBER OF WIRE CAVITI
19、ES FOR EACH BLADE PART NUMBER (I.E., AS5768/2-B1 STRIPS 4 WIRE SIZES 16, 18, 20, 22) AND DEPICTS DIE DIMENSIONS PER CAVITY FOR 16, 18, 20, 22. REQUIREMENTS: 1. MATERIALS: UNSPECIFIED (SEE AS5768) 2. TOOL DESIGN CHARACTERISTICS EXAMINATION: EXAMINE FOR TOOL DESIGN CHARACTERISTICS IN ACCORDANCE WITH T
20、HE MANUALLY OPERATED MECHANICAL WIRE STRIPPER FOR ROUND WIRES USING SPLIT BLADES. 3. TOOL ASSEMBLY INSTRUCTION EXAMINATION: REQUIRED FRAME BLADE COMBINATIONS. 4. VISUAL EXAMINATION: EXAMINE TOOL IN ACCORDANCE WITH VISUAL EXAMINATION AND THE MANUALLY ACTUATED WIRE STRIPPER FOR ROUND WIRE USING SPLIT
21、BLADES REQUIREMENTS. BLADE DIMENSIONS SHALL BE MEASURE IN THE BLADE UNASSEMBLED CONDITION AS SHOWN IN FIGURE 4. BLADE DESIGN IS OPTIONAL WITHIN THE DIMENSIONAL ENVELOPE SPECIFIED IN FIGURE 4. ALL EDGES SHALL BE BROKEN. DIMENSIONS ARE IN INCHES. UNLESS OTHERWISE STATED TOLERANCES ARE .XX .01, .XXX .0
22、02, .XXXX .0010, AND ANGLES 1/2 DEGREE. 5. TOOL ASSEMBLY WEIGHT: .50 POUNDS (MAX) 6. MARKING EXAMINATION: MARKING LOCATION SHALL BE AS SPECIFIED IN THE FIGURES. AEROSPACE STANDARD AS5768/2SHEET 5 OF 5REV. BTOOL, STRIPPER, MANUALLY ACTUATED, SMALL GRIP, ELECTRICAL INSULATION, ROUND WIRE, SIZE 16 TO 3
23、0 7. TOOL INSULATION STRIP PERFORMANCE: REQUIRED TOOL OPERATIONAL CHARACTERISTICS: THE TOOL SHALL ADVANCE THE BLADES AND WIRE HOLDER WITH ONLY HAND GRIP POWER TO PERFORM THE STRIP CYCLE. ONCE STRIPPING ACTION HAS BEGUN, THE TOOL SHALL OPERATE IN SUCH A MANNER, THAT IT INSURES THE PROPER PRESSURE IS
24、BEING CONTINUALLY APPLIED REGARDLESS OF THE POSITION OF THE HANDLES AND WITHOUT RELEASE TO THE BLADES OR WIRE HOLDER. THE STATIONARY GRIPPING PADS SHALL LIE IN A PLANE APPROXIMATELY PARALLEL TO THE CENTERS OF THE STRIPPING CAVITIES SO THAT THE WIRE TO BE STRIPPED WILL PROPERLY ALIGN WITH THE APPLICA
25、BLE GROOVE. ONCE THE STRIP IS COMPLETE THE TOOL SHALL REMAIN IN THE OPEN POSITION WITH SLIGHT HAND PRESSURE TO PERMIT RELEASE OF THE WIRE FROM THE STRIPPER. THE TOOL SHALL THEN RETURN AUTOMATICALLY TO THE ORIGINAL CLOSED POSITION. 8. INSULATION STRIP COMPRESSION FORCE: 9.5 POUNDS (MAX) FOR AS22759/3
26、4-20 WIRE SIZE 9. SHOCK CHARACTERISTICS: REQUIRED 10. HUMIDITY CHARACTERISTICS: REQUIRED (INSULATION COMPRESSION FORCE REQUIRED ON AS22759/34-20 WIRE SIZE) 11. LIFE CHARACTERISTICS: REQUIRED. STRIP CYCLES SHALL BE 5000. 12. CORROSION CHARACTERISTICS: PERFORM TEST WITH ALL PARTS ATTACHED. 13. WORKMAN
27、SHIP: REQUIRED 14. PART NUMBER BREAKDOWN AS5768/2 - T1 I I BASIC SPECIFICATION NUMBER - I I TOOL-BLADE-PAD COMBINATION - I AS5768/2 - B1 I I BASIC SPECIFICATION NUMBER - I I TOOL BLADE SET - I 15. QUALIFICATION SAMPLE: ONE TOOL AND ONE BLADE SHALL BE “TOOL INSULATION PERFORMANCE” TESTED IN ACCORDANC
28、E WITH AS5768 FOR EACH “WIRE TYPE” GROUP LISTED IN TABLE 2. THE LARGEST WIRE SIZE CAVITY AND THE SMALLEST WIRE SIZE CAVITY SHALL BE TESTED. THE “INSULATION STRIP COMPRESSION FORCE” SHALL BE TESTED ONLY ON AS22759/34 SIZE 20 WIRE. TWO TOOLS (WITH DIFFERENT BLADES IN EACH TOOL) SHALL BE EXAMINED FOR E
29、ACH OF THE REMAINING TESTS IN AS5768 TABLE 1 AND 2. TWO DIFFERENT ADDITIONAL TOOLS SHALL BE USED FOR EACH TEST. IF THE SPECIFIED WIRE INCLUDES BOTH AN EXTRUDED AND A TAPE TYPE CONSTRUCTION, ONE TOOL SHALL BE USED FOR THE EXTRUDED TYPE AND A SEPARATE TOOL SHALL BE USED FOR THE TAPE TYPE. THE LARGEST
30、DIAMETER WIRE SIZE INDICATED ON THE BLADE SHALL BE TESTED. AT THE DISCRETION OF THE QUALIFYING ACTIVITY, BLADES SIZES MAYBE QUALIFIED ONLY BY DIMENSIONS AND MATERIAL DUE TO LIMITED OR LACK OF AVAILABILITY OF CERTAIN WIRE TYPES. 16. APPLICATIONS INFORMATION: THE TOOL IS LIGHTWEIGHT, HAS MINIMIZED STR
31、IP FORCES, AND IS DESIGNED TO ACCOMMODATE A SMALL HAND. THE STRIPPING TOOLS SPECIFIED HEREIN ARE DESIGNED TO STRIP ONLY THE WIRE TYPES SPECIFIED IN TABLE 2. USING THESE TOOLS ON SIMILAR WIRE SIZES WITH DIFFERENT INSULATION TYPES MAY NOT PROVIDE THE SAME PERFORMANCE CHARACTERISTICS AS SPECIFIED IN AS
32、5768. 17. SPECIFICATION NOTE: A CHANGE BAR (l) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS, NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY.
