1、AEROSPACE STANDARD FITTING ASSEMBLY, ELBOW, 90, AXIALLY SWAGED, FEMALE FLARELESS, HYDRAULIC, UP TO 1500 PSI AS6192Copyright 2011 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic,
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3、IRD ANGLE PROJECTION CUSTODIAN: G-3/G-3B FEDERAL SUPPLY CLASS 4730 AS6192SHEET 1 OF 4PROCUREMENT SPECIFICATION: AS6116 /4/SAE Technical Standards Board Rules provide that: “This report ispublishedby SAE toadvance thestate of technicalandengineering sciences. Theuse ofthis report is entirely voluntar
4、y, andits applicability and suitability forany particular use,including any patent infringement arising therefrom, isthe soleresponsibilityofthe user.”SAE reviews eachtechnicalreport at least every five years at which time itmay bereaffirmed, revised, orcancelled. SAE invites yourwrittencomments and
5、suggestions. SAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS6192RATIONALE NEW STANDARD FOR OPERATING PRESSURES UP TO AND INCLUDING 1500PSI. FIGURE 1 - ASSEMBLY, ELBOW, 90, AXIALLY SWAGED TO FEMALE FLARELESS AEROSPACE STANDARD
6、AS6192SHEET 2 OF 4FITTING ASSEMBLY, ELBOW, 90, AXIALLY SWAGED, FEMALE FLARELESS, HYDRAULIC, UP TO 1500 PSI TABLE 1A - DIMENSIONS A THROUGH J BASIC NO. AS6192 /16/ SIZE CODE NOMINAL TUBE SIZE END 1 NOMINAL TUBE SIZEEND 2 AMAXA1MAXB.015E MAXF MING.015 ( H ) J /13/ TUBE DEDUCTION 0404 .250 .250 1.112 .
7、959 .874 .435 .253 .438 .562 .419 +.150/-.1800406 .250 .375 1.464 1.237 .946 .580 .378 .563 .562 .492 +.150/-.1950505 .3125 .3125 1.258 1.110 .949 .503 .3155 .465 .625 .435 +.150/-.1800606 .375 .375 1.464 1.237 1.047 .580 .378 .563 .688 .492 +.150/-.1950808 .500 .500 1.765 1.505 1.230 .755 .503 .750
8、 .875 .590 +.150/-.2101010 .625 .625 1.843 1.603 1.434 .929 .629 .875 1.000 .663 +.150/-.2001212 .750 .750 2.103 1.823 1.598 1.150 .754 1.063 1.250 .783 +.150/-.2451612 1.000 .750 2.228 1.948 1.864 1.150 .754 1.304 1.500 .908 +.150/-.2451616 1.000 1.000 2.618 2.238 1.864 1.474 1.004 1.304 1.500 .928
9、 +.150/-.3302020 1.250 1.250 3.069 2.654 2.093 1.768 1.255 1.618 1.812 1.104 +.150/-.375TABLE 1B - DIMENSIONS K THROUGH W4 AND WEIGHTS BASIC NO. AS6192 /16/ SIZE CODE NOMINAL TUBE SIZE END 1 NOMINAL TUBE SIZE END 2 KMAXN GAGE( T ) THREAD PER AS8879 WMINW1MAXW2 .002 W3MAXW4MAXWEIGHTAPPROXLB/EA0404 .2
10、50 .250 .248 .2930 .4375-20 UNJF-3B .185 .604 .320 .020 .020 .025 0406 .250 .375 .248 .2930 .4375-20 UNJF-3B .195 .883 .463 .020 .020 .035 0505 .3125 .3125 .331 .3500 .5000-20 UNJF-3B .180 .724 .371 .020 .020 .030 0606 .375 .375 .302 .4120 .5625-18 UNJF-3B .195 .883 .463 .020 .020 .040 0808 .500 .50
11、0 .316 .5600 .7500-16 UNJF-3B .210 1.076 .595 .020 .020 .080 1010 .625 .625 .424 .6730 .8750-14 UNJF-3B .225 1.076 .758 .020 .020 .120 1212 .750 .750 .388 .8100 1.0625-12 UNJ-3B .235 1.201 .903 .025 .025 .200 1612 1.000 .750 .454 1.0620 1.3125-12 UNJ-3B .235 1.201 .903 .025 .025 .295 1616 1.000 1.00
12、0 .454 1.0620 1.3125-12 UNJ-3B .260 1.566 1.196 .035 .035 .325 2020 1.250 1.250 .465 1.3160 1.6250-12 UNJ-3B .285 1.829 1.460 .035 .035 .555 NOTES: /1/ MATERIALS: CODE LETTER “D“ BODY - TYPE 6061-T6 ALUMINUM ALLOY BAR PER AMS-QQ-A-225/8. RING - TYPE 7075-T73 ALUMINUM ALLOY BAR PER AMS-QQ-A-225/9. NU
13、T TYPE 7075-T73 ALUMINUM ALLOY BAR PER AMS-QQ-A-225/9. WIRE - TYPE 302 OR 305, CONDITION A CORROSION RESISTANT STEEL WIRE PER ASTM A580 (SIZES -04 and 05). - TYPE 2024-T4 OR 2024-T351 ALUMINUM ALLOY WIRE PER AMS-QQ-A-225/6 (SIZES -06 AND LARGER). 2. FINISH: BODY - CHEMICAL CONVERSION COATED PER MIL-
14、DTL-5541 TYPE I CLASS 3. RING - ANODIZE PER MIL-A-8625, TYPE II, CLASS 2, DYED GREEN, SIMILAR TO NO. 14187, 14193, OR 14223 OF FED-STD-595 AND SHALL BE DUPLEX SEALED. NUT - ANODIZED PER MIL-A-8625 TYPE II, CLASS 2, DYED BROWN SIMILAR TO NO. 10080, OF FED-STD-595 AND SHALL BE DUPLEX SEALED. WIRE - PA
15、SSIVATED PER AMS 2700. (SIZES -04 AND -05) - ANODIZED PER MIL-A-8625 TYPE II, CLASS 2 (YELLOW) WITH DUPLEX SEAL. (SIZES -06 AND LARGER) AEROSPACE STANDARD AS6192SHEET 3 OF 4FITTING ASSEMBLY, ELBOW, 90, AXIALLY SWAGED, FEMALE FLARELESS, HYDRAULIC, UP TO 1500 PSI /3/ COATINGS/LUBRICANTS: BODY a. DRY F
16、ILM LUBRICANT PER AS5272 TYPE I MAY BE APPLIED TO THE OD OF THE AXIALLY SWAGED FITTING END. ADDITIONAL LUBRICANT APPLIED SHALL BE SPECIFIED BY MANUFACTURER. THE LUBRICANTS SHALL NOT BE IN CONTACT WITH THE SYSTEM FLUID. b. POLYTETRAFLUOROETHYLENE (PTFE) COAT, LIGHT GREEN, SHALL BE APPLIED TO PORTIONS
17、 OF ID (BORE) UP TO THE FIRST GROOVE. OVERSPRAY IN GROOVE IS NOT PERMITTED. c. A MINIMUM OF TWO GROOVES (END SIZE -05 AND LARGER) SHALL BE FILLED WITH ELASTOMERIC DIMETHYL SILOXANE COMPOUND. FOR SMALLER SIZE ENDS, A MINIMUM OF ONE GROOVE SHALL BE FILLED WITH THE COMPOUND. WIRE - SOLID FILM LUBRICANT
18、 PER AS5272, TYPE I. /4/ PROCUREMENT SPECIFICATION: AS6116 EXCEPT AS SPECIFIED ON THIS STANDARD. PRODUCT SUPPLIED TO THIS SPECIFICATION SHALL BE MANUFACTURED BY AN ACCREDITED MANUFACTURER LISTED IN THE PERFORMANCE REVIEW INSTITUTE (PRI) QUALIFIED PRODUCTS LIST (QPL) PRI-QPL-AS6116 FOR THIS STANDARD.
19、 See FOR THE CURRENT QPL ON-LINE. 5. DIMENSIONS AND TOLERANCES NOT DEFINED ON THIS STANDARD SHALL BE SPECIFIED AND CONTROLLED BY THE MANUFACTURER. THE MANUFACTURER IS RESPONSIBLE TO ENSURE COMPLIANCE WITH THE PROCUREMENT SPECIFICATION. /6/ IDENTIFICATION SHALL BE IN ACCORDANCE WITH AS6116 AND SHALL
20、 BE IDENTIFIED ON THE RING IN THE AREA SHOWN. FOR SIZE -05 AND LARGER, THE RING O.D. SHALL HAVE TWO GROOVES INDICATING DUAL SEALING BACK UP FEATURE. 7. FITTINGS SHALL BE INSTALLED IN ACCORDANCE WITH AS6124. 8. SURFACE TEXTURE: SYMBOLS PER ASME Y14.36M; REQUIREMENTS PER ASME B46.1. UNLESS OTHERWISE S
21、PECIFIED, THE MAXIMUM MACHINED SURFACES SHALL BE 125 in Ra. 9. BREAK ALL EDGES .003 TO .010 INCHES UNLESS OTHERWISE SPECIFIED. 10. DIMENSIONING AND TOLERANCING: ASME Y14.5M-1994. 11. DIMENSIONS IN INCHES. UNLESS OTHERWISE SPECIFIED, TOLERANCES: LINEAR DIMENSIONS .015, ANGULAR DIMENSIONS 0 DEGREES 30
22、. /12/ FITTINGS SHALL MATE WITH AS5863-(SIZE) OR AS5864-(SIZE). STANDARD COUPLING NUT SHALL BE DIMENSIONALLY AND FUNCTIONALLY EQUIVALENT TO AS4370DXXXX. /13/ DIMENSION “J” IS THE ALLOWABLE TUBE END POSITIONING FOR SYSTEM LAYOUT DESIGN. /14/ DIMENSIONS “A” IS THE FITTING ASSEMBLY LENGTH PRIOR TO SWAG
23、E AND “A1” IS THE AFTER SWAGE ASSEMBLY LENGTH MEASURED FROM THE SWAGED RING. /15/ PARTS FOR OXYGEN SYSTEMS SHALL BE IDENTIFIED IN THE PART NUMBER AS SUFFIX CODE “A” AND SHALL BE FURNISHED CLEANED, PACKAGED, AND LABELED IN ACCORDANCE WITH ARP1176 CATEGORY 1A.AEROSPACE STANDARD AS6192SHEET 4 OF 4FITTI
24、NG ASSEMBLY, ELBOW, 90, AXIALLY SWAGED, FEMALE FLARELESS, HYDRAULIC, UP TO 1500 PSI /16/ EXAMPLE OF PART NUMBER: AS6192 D 16 16 A BASIC PART NUMBER OPTIONAL OXYGEN CLEANING /15/ MATERIAL CODE LETTER /1/ END 2 SIZE CODE IN .062 IN INCREMENTS(16 = 1.000 IN) END 1 SIZE CODE IN .062 IN INCREMENTS(16 = 1.000 IN)