1、SAE AS*710b 94 D 7943725 0524938 9TO = -AmFm n=Engineenig- Advanang Mobrlrty AEROSPACE loV -LandSes AirandSpe STANDARD AS71 06 INTERNATIONAL I 400 Commonweaih Drive, Warrendale, PA 15096-Ol Issued JULY 1994 I Submitted for recognition as an American National Standard NATIONAL AEROSPACE AND DEFENSE C
2、ONTRACTORS ACCREDITATION PROGRAM QUALITY PROGRAM REQUIREMENTS 1. 2. 2.1 SCOPE: This Aerospace Standard establishes the minimum requirements necessary for NADCAP accreditation of a General Quality System the meets, at a minimum, MIL-Q- 9858. These requirements may be supplemented by additional requir
3、ements at the discretion of the NADCAP General Quality Systems Task Group. It is the intent of this standard to provide a harmonized qualrty standard that meets MIL-Q-9858, MIL-STD-45662, and the relevant portions of MIL-STD-1520. In addition to meeting these requirements as a minimum, an attempt ha
4、s been made to harmonize the requirements of MIL-Q and the IS09000 series of standards. Where similar requirements existed between these two standards, the more stringent requirement was imposed. REFERENCES: Applicable Documents: The following publications form a part of this specification to the ex
5、tent specified herein. The latest issue of SAE and PRI publications shall apply. SAE Technical Standards Board Rules provide that: This report is published by CAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suita
6、bility for any particular use, induding any patent infringement arising therefrom. is the soie responsibility of the user. SAE reviews each technical report at least every five years at which time it may be reaffirmed. revised, or cancelled. CAE invites yaur written comments and suggestions. Copyrig
7、M 1993 Society of Automotive Engineers, Inc. All nghts resewed. Printed in U.S.A. Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-SAE ASr7LOb 74 = 7743725 0524939 837 SAE AS7106 2.1.1 2.1.2 SAE Publica
8、tions: Available from SAE, 400 Commonwealth Drive, Warrendale, PA 15086-O1. AS7001 AS7002 AS7003 AS7 1 06/ 1 AS71 06/2 AS71 06/3 AS71 06/4 AS71 06/51 National Aerospace and Defense Contractors Accreditation Program (NADCAP) - Program Description National Aerospace and Defense Contractors Accredtatio
9、n Program (NADCAP) - Rules for Implementation National Aerospace and Defense Contractors Accreditation Program (NADCAP) - Program Operation NADCAP - Deliverable Software Quality Assurance NADCAP - Corrective Action and Disposition System for Nonconforming Material NADCAP - Supplier Quality Assurance
10、 Program Requirements NADCAP - Supplemental Requirements for IS09000 Equivalence NADCAP - Total Quality Management Requirements PRI Publications: Available from the Performance Review Institute, 402 Commonwealth Drive, Warrendale, PA 15086-751 1. AC71 06/1 AC71 06/2 AC71 06/3 AC71 06/4 AC71 06/5 NAD
11、CAP - Deliverable Software Quality Assurance NADCAP - Corrective Action and Disposition System for Nonconforming Material NADCAP - Supplier Qualrty Assurance Program Requirements NADCAP - Supplemental Requirements for IS09000 Equivalence NADCAP - Total Quality Management Requirements -2- Copyright S
12、AE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-SAE AS*710b 94 m 7743725 0524940 559 m SAE AS7106 2. I .3 2.1.4 U.S. Government Publications: Available from DODSSP Subscription Services Desk, Building 4D, 700 Rob
13、ins Avenue, Philadelphia, PA 191 I 1-5094. MI L-Q-9858 Quality Program Requirements MIL-STD-1520 MIL-STD-45662 Calibration Systems Requirements Corrective Action and Disposition System for Nonconforming Material IS0 Publications: Available from the American National Standards Institute, 11 West 42nd
14、 Street, New York, NY 10036. IS0 9001 “Quality systems - Model for Quality Assurance in Design/Development, Production, Installation and Servicing -3- Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-SA
15、E AS*730b 94 W 7943725 0524943 495 SAE AS7106 3. 3.1 3.1.1 3.1.2 3.1.3 3.1 -4 3.1 -5 3.1.6 QUALITY PROGRAM MANAGEMENT: Organization : Executive management shall define their policy and objectives for and their commitment to quality through the issuance of a formalized and documented quality policy o
16、r quality statement. There shall be an appointed management representative who, irrespective of other responsibilities, has defined authority and responsibility for ensuring that quality system requirements are implemented, maintained, and in compliance with appropriate quaity standards. There shall
17、 be provisions for periodic review and revision of the quality policy. Implementation of the quality policy shall be documented as part of a formal quality plan or Quality Manual that is signed and authorized by a senior management representative. The supplier plan/manual shall provide for a descrip
18、tion of all subsystems, including exhibits of various forms, tags, and other control documents. The Quality Manual shall contain all of the requirements applicable to the organization including: a. The suppliers name, address, quality policy, and objectives for quality b. Responsibility, authority,
19、and interrelationship of all personnel affecting quality c. Organization chart(s) d. Quality Management Review System e. Detail of organization, facility, and products covered by the Manual f. The system for developing Quality Pian(s) -4- Copyright SAE International Provided by IHS under license wit
20、h SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-SAE Ass7106 94 7343725 0524942 321 3.1.7 3.1.8 3.1 -9 The Quality Manual shall cover all of the following System Procedures applicable to the organization including: a. Contract review b. Design control c. Document
21、 control d. Purchasing e. Purchaser supplied material f. Product identification and traceability g. Process control h. Inspection and testing i. j. Inspection and test status k. Control of nonconforming products I. Corrective action m. Handling, storage, packaging and delivery n. Quality records o.
22、Internal quality audits p. Training q. Servicing r. Statistical techniques Inspection, measuring and testing equipment A documented quality system shall be established as a means of ensuring that the product, process, or service conforms. to the specified requirements. A formal organizational chart
23、shall exist that defines the responsibility, authority, and interrelation of all personnel and it shall have key positions identified. 3.1.10 The organization responsible for quality shall be well defined, established, and functioning. -5- Copyright SAE International Provided by IHS under license wi
24、th SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-SAE AS*7LOb 711 = 79113725 0524743 268 = SAE AS7106 3.1.11 3.1.12 3.1.13 3.1.14 3.1.15 3.1.16 3.1.17 3.1.18 Personnel performing verification activities shall have the organizational freedom and authority to: a. I
25、nitiate action to prevent the occurrence of product nonconformity b. Identify and record any product quality problems c. Initiate, recommend or provide solutions through designated channels d. Verify the implementation of solutions e. Control further processing, delivery or installation of nonconfor
26、ming product until the deficiency or unsatisfactory condition has been corrected f. Ad across all departments There shall be a formal procedure documenting this authority. The quality organization shall have the necessary procedures to implement the qualrty program responsibilities assigned by the c
27、ompany managerial policies. These procedures shall be reviewed periodically by management for adequacy. Personnel assigned key positions affecting quality shall be qualified on the basis of appropriate education, training, and/or experience as required. All personnel performing activities affecting
28、quality shall have their training/retraining needs identified, and be provided with the relevant training/retraining in accordance with the Quality Manual. Personnel training/qualification records, including recertification records where appropriate, shall be available and current. Position descript
29、ions for all positions impacting quality shall be available listing individual duties and responsibilities. There shall be a documented, comprehensive system of planned and documented internal quality audits performed on a regular basis. -6- Copyright SAE International Provided by IHS under license
30、with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-SAE AS*710b 94 = 7943725 0524944 LT4 SAE AS7106 3.1.19 3.2 3.2.1 3.2.2 3.2.3 3.2.4 3.2.5 The internal audit system shall assure that: a. The use of internal audits and assessments is an integral part of the mana
31、gement system and a factor in the planning process. b. The results of the internal audits are documented and brought to the attention of the personnel in the area audited and senior management. c. Management personnel responsible for the area take timely corrective action on the deficiencies found b
32、y the internal audit. d. Internal audits and follow-up actions are carried out in accordance with documented procedures. Initial Quality Planning: Procedures shall exist for contract review and for the coordination of these activities. Each contract shall be reviewed to ensure that: a. The quality a
33、nd technical requirements are adequately defined and documented. b. The supplier has the capability to meet contractual requirements. c. Any requirements differing from those in the proposal/contract are resolved. Procedures shall exist to assure contractual requirements flow down. Records of such c
34、ontract reviews shall be maintained. The Quality organization shall participate in contract review. -7- Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-SAE AS*7106 94 7943725 0524945 030 = SAE AS7106 3
35、.2.6 3.2.7 3.3 3.3.1 3.3.2 3.3.3 3.3.4 3.3.5 The quality system shall provide for the following: a. Identification and acquisition of all controls, processes, inspection equipment, fixtures, total production resources, and skills necessary to achieve the required quality. b. Periodic review and upda
36、ting of quality control, inspection and testing techniques. c. Identification of measurement requirements that exceed capabilities in sufficient time for needed capability to be developed. d. Clanfication of standards of acceptability for all features and requirements, including those which contain
37、subjective elements. e. Compatibility of the design, production process, installation, inspection, and test procedures, as well as all applicable documentation. The measurements to be made and the accuracy required shall be identified and the appropriate inspection, measuring and test equipment sele
38、cted. Work Instructions: All departments that have an effect on product quality shall have written work instructions. The work instructions shall be approved, distributed, and accessible throughout the operation with appropriate parts located in areas where the work is performed. Supplier documentat
39、ion shall require verification that work instructions are maintained to reflect the appropriate contractual requirements such as: drawings, specifications, etc. Work instructions shall be reviewed and updated on a systematic basis for accuracy, completeness, and worker compliance. The work instructi
40、ons shall provide documented sequencing of manufacturing and process operations and they shall identify specific methods, tooling, and equipment to be used. -8- Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license fro
41、m IHS-,-SAE ASr7LOb 94 7943725 052494b T77 = SAE AS7106 3.4 3.4.1 3.4.2 3.4.3 3.4.4 3.4.5 3.4.6 Records: Procedures shall be established and maintained for identification, collection, indexing, filing, storage, maintenance and disposition of quality records to include subcontractor quality records a
42、s appropriate. QuaMy records shall be legible and identified and traceable to the product involved. There shall be effective means of assuring the currency, completeness, and accuracy of records. Quality records shall be stored and maintained in facilities that provide a suitable environment to mini
43、mize deterioration or damage and to prevent loss. Retention times of qualrty records shall be established and recorded. The suppliers record system and procedures shall provide for record retention identification and retrieval for articles and materials throughout fabrication, processing, procuremen
44、t, inspection, test and storage operations including the following: a. Quality System implementation records 1. Quality Manual and Systems Procedures 2. Management Review records 3. Internal Audit records 4. Contract Review records 5. Design process records 6. Sub-tier selection, audit, evaluation a
45、nd verification records 7. Qualified/certified/approved processes, equipment, and personnel employed for Special Processes 8. Inspection, measuring, and test equipment calibration records 9. Corrective Action records IO. Training records -9- Copyright SAE International Provided by IHS under license
46、with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-SAE ASrLOb 94 7943725 0524947 903 9 SAE AS7106 3.4.6 Continued b. Verification of Product quality records 1. Document numbers, revision levels or part numbers 2. Quality Plans, identification and traceability, i
47、nspection and test and positive recall records 3. Nonconformance records for internal, sub-tier related and customer reported deficiencies 3.4.7 Record retention and retrieval shall be consistent with contract requirements. 3.4.8 Documentation shall provide for records and data maintained in an elec
48、tronic form. 3.4.9 Records that give evidence that the product has passed inspection and/or test with defined acceptance criteria shall be established and maintained. 3.4.10 inspection Records shall show lot size, sample size, lot identification, and results of inspection. 3.4.1 1 Records shall be d
49、ocumented in a manner or medium (.e., permanent ink, electronic) that will obviously reflect alterations or changes if made to the original documentation. 3.4.12 Inspection and test data documents shall indicate the type and number of observations made, conformance or nonconformance, the num ber and description of nonconformances found, and corrective actions taken when needed. 3.4.13 The supplier shall review these r
