1、AEROSPACE STANDARD PROTECTIVE COVER, CONNECTOR PLUG, REVERSE BAYONET COUPLING AS95234/10Copyright 2014 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying,
2、 recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org ISSUED 2014-06THIRD ANGLE PROJECTION CUSTO
3、DIAN: AE-8/AE-8C1 FEDERAL SUPPLY CLASS 5935 AS95234/10SHEET 1 OF 4PROCUREMENT SPECIFICATION: AS95234SAE Technical Standards Board Rules provide that: “This report ispublishedby SAE toadvance thestate of technicalandengineering sciences. Theuse ofthis report is entirely voluntary, andits applicabilit
4、y and suitability forany particular use,including any patent infringement arising therefrom, isthe soleresponsibilityofthe user.”SAE reviews eachtechnicalreport at least every five years at which time itmay berevised, reaffirmed, stabilized, orcancelled. SAE invites yourwrittencomments andsuggestion
5、s. SAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS95234/10RATIONALE THIS DETAIL SPECIFICATION SHEET IS REQUIRED TO STANDARDIZE COMMERCIAL CONNECTORS FOR USER APPLICATIONS. NOTICE THE COMPLETE REQUIREMENTS FOR PROCURING THE PRO
6、DUCT DESCRIBED HEREIN SHALL CONSIST OF THIS DOCUMENT AND THE LATEST ISSUE OF AS95234. FIGURE 1 - PROTECTIVE COVER (FOR CONNECTOR PLUG) AEROSPACE STANDARD AS95234/10SHEET 2 OF 4PROTECTIVE COVER, CONNECTOR PLUG, REVERSE BAYONET COUPLING TABLE 1 - FIGURE 1 DIMENSIONS SHELLSIZEAMAXIMUMBMAXIMUME+.020/-.0
7、10 (+0.5/-0.25) L.500 (12.7) SHELL SIZE RANGE 10SL1.141 (29.0) .827 (21.0) .173 (4.4) 4.50 (114.3) SMALL14S 1.083 (27.5)5.00 (127.0) 16S 1.181 (30.0)161.457 (37.0) 1.181 (30.0) 18 1.319 (33.5)5.50 (139.7) MEDIUM 20 1.457 (37.0).189 (4.8) 22 1.575 (40.0) 24 1.713 (43.5)8.25 (209.6) 28 1.949 (49.5)32
8、2.205 (56.0) .220 (5.6) LARGE 36 2.461 (62.5)REQUIREMENTS: ALL REQUIREMENTS SHALL CONSIST OF THIS DOCUMENT AND THE LATEST ISSUE OF AS95234. 1. DESIGN: PROTECTIVE COVERS SHALL BE DESIGNED IN ACCORDANCE WTH FIGURE 1 AND TABLE 1. DIMENSIONS ARE IN INCHES. METRIC EQUIVALENTS ARE GIVEN FOR INFORMATION ON
9、LY AND ARE BASED ON 1 INCH = 25.4 MM. UNLESS OTHERWISE SPECIFIED, TOLERANCES ARE .016 INCHES. 2. MATERIALS: COVER - ALUMINUM ALLOY PER ASTM B211/B221, B209, AND B26/B26M OR 300 SERIES STAINLESS STEEL, IN ACCORDANCE WITH AMS-QQ-S-763 OR ASTM A582/AMS5640, TYPE 1 OR 2. CHAIN - STAINLESS STEEL SASH CHA
10、IN PER RR-C-271, TYPE II, CLASS 3, GRADE B, PASSIVATED. CHAIN END FASTENERS - COMMERCIAL GRADE OF STAINLESS STEEL, PASSIVATED. 3. PART NUMBER: THE PART NUMBER SHALL BE AS SHOWN IN THE EXAMPLE BELOW: AS95234 /10 W 16 BASIC SPECIFICATION DETAIL SHEET FINISH (SEE TABLE 2) SHELL SIZE (SEE TABLE 1) AEROS
11、PACE STANDARD AS95234/10SHEET 3 OF 4PROTECTIVE COVER, CONNECTOR PLUG, REVERSE BAYONET COUPLING 4. FINISH AVAILABILITY (SEE TABLE 2) TABLE 2 - FINISH FINISH CODE BASE MATERIAL FINISH DESCRIPTION W ALUMINUM OLIVE DRAB CADMIUM IN ACCORDANCE WITH AMS-QQ-P-416 OVER A SUITABLE UNDERPLATE TO WITHSTAND 500
12、HOUR SALT SPRAY. FINAL FINISH SHALL BE ELECTRICALLY CONDUCTIVE. A ALUMINUM BLACK ANODIZE IN ACCORDANCE WITH CLASS 1 OF MIL-A-8625, TYPE III TO WITHSTAND 500 HOUR SALT SPRAY. X ALUMINUM NICKEL WITH FLUOROCARBON POLYMER ADDITIVES IN ACCORDANCE WITH AMS2454 OVER A SUITABLE UNDERPLATE TO WITHSTAND 500 H
13、OURS OF SALT SPRAY TESTING. COLOR SHALL BE NON-REFLECTIVE. FINAL FINISH SHALL BE ELECTRICALLY CONDUCTIVE. Y ALUMINUM PURE DENSE ELECTRODEPOSITED ALUMINUM IN ACCORDANCE WITH MIL-DTL-83488, TYPE II, TO WITHSTAND 500 HOURS OF SALT SPRAY TESTING. COLOR SHALL BE NON-REFLECTIVE. FINAL FINISH SHALL BE ELEC
14、TRICALLY CONDUCTIVE. Z ALUMINUM ZINC NICKEL IN ACCORDANCE WITH ASTM B841 OVER SUITABLE UNDERPLATE TO WITHSTAND 500 HOURS OF SALT SPRAY TESTING. COLOR SHALL BE BLACK, CONDUCTIVE, AND NON-REFLECTIVE. FINAL FINISH SHALL BE ELECTRICALLY CONDUCTIVE. BCORROSION RESISTANT STEEL BLACK CADMIUM IN ACCORDANCE
15、WITH AMS-QQ-P-416, TYPE II, CLASS 3, AND DESIGNED TO WITHSTAND 500 HOUR SALT SPRAY TESTING. SCORROSION RESISTANT STEEL PASSIVATED IN ACCORDANCE WITH AMS-QQ-P-35, ASTM A967, OR AMS2700, AND DESIGN TO WITHSTAND 500 HOUR SALT SPRAY TESTING. XSCORROSION RESISTANT STEEL NICKEL WITH FLUOROCARBON POLYMER A
16、DDITIVES IN ACCORDANCE WITH AMS2454 OVER A SUITABLE UNDERPLATE TO WITHSTAND 500 HOURS OF SALT SPRAY TESTING. COLOR SHALL BE NON-REFLECTIVE. FINAL FINISH SHALL BE ELECTRICALLY CONDUCTIVE. YS CORROSION RESISTANT STEEL PURE DENSE ELECTRODEPOSITED ALUMINUM IN ACCORDANCE WITH MIL-DTL-83488, TYPE II, TO W
17、ITHSTAND 500 HOURS OF SALT SPRAY TESTING. COLOR SHALL BE NON-REFLECTIVE. FINAL FINISH SHALL BE ELECTRICALLY CONDUCTIVE (NOT FOR USE WITH GROUNDING FINGER CONNECTORS). ZSCORROSION RESISTANT STEEL ZINC NICKEL IN ACCORDANCE WITH ASTM B841 OVER SUITABLE UNDERPLATE TO WITHSTAND 500 HOURS OF SALT SPRAY TE
18、STING. COLOR SHALL BE BLACK, CONDUCTIVE, AND NON-REFLECTIVE. FINAL FINISH SHALL BE ELECTRICALLY CONDUCTIVE. 5. CHAIN TENSILE LOAD: THE PROTECTIVE COVER AND CHAIN ASSEMBLY SHALL WITHSTAND A DEAD WEIGHT TENSILE LOAD OF 25 POUNDS MINIMUM APPLIED TO AXIS A AND B FOR A PERIOD OF 5 MINUTES WHEN MOUNTED TO
19、 A MODIFIED DUMMY RECEPTACLE. THERE SHALL BE NO SEPARATION OF THE CHAIN ASSEMBLY FROM THE PROTECTIVE COVER OR DAMAGE TO THE CHAIN ASSEMBLY. 6. CORROSION (SALT SPRAY): COVERS SHALL MEET THE REQUIREMENT OF AIR4789. 7. QUALIFICATION: INITIAL QUALIFICATION SHALL BE PERFORMED SEQUENTIALLY IN ACCORDANCE W
20、ITH TABLE 3 ON TWO (2) SMALL, MEDIUM, AND LARGE SHELL SIZE SPECIMENS (SEE TABLE 1). TEST SPECIMENS SHALL CONSIST OF EACH FINISH FOR WHICH QUALIFICATION IS DESIRED (SEE TABLE 2). a. QUALIFICATION BY SIMILARITY WITHOUT TESTING SHALL BE A COMPARISON OF THE SPECIFICATION DIMENSIONS TO THE MANUFACTURERS
21、CONTROL DRAWING DIMENSIONS FOR EACH PART BEING QUALIFIED BY SIMILARITY (CERTIFICATION OF COMPLIANCE IS REQUIRED). b. PERIODIC QUALIFICATION SHALL BE PERFORMED EVERY 36 MONTHS AFTER INITIAL QUALIFICATION IN ACCORDANCE WITH TABLE 3 UNLESS SUBMITTAL DATE IS ADJUSTED BY THE QUALIFYING ACTIVITY CORROSION
22、 TEST REQUIRED FOR INITIAL QUALIFICATION AND EVERY OTHER RETENTION CYCLE THEREAFTER. TABLE 3 - QUALIFICATION AND QUALITY ASSURANCE (QA) TESTS QUALIFICATION TESTS REQUIREMENT TEST METHOD QC TESTS QA PERFORMEDTESTS CONSTRUCTION 1, 2, 3 VISUAL EXAMINATION REQUIRED X DIMENSIONS FIGURE 1 & TABLE 1 MEASUR
23、E & RECORD REQUIRED X MATERIALS 2 CERTIFICATIONFINISH 4 & TABLE 2 CERTIFICATION CHAIN TENSILE STRENGTH 5 SEE REQUIREMENT X CORROSION (ALL FINISHES) 6 (AIR4789) EIA 364-26 TEST CONDITION C X AEROSPACE STANDARD AS95234/10SHEET 4 OF 4PROTECTIVE COVER, CONNECTOR PLUG, REVERSE BAYONET COUPLING 8. QUALITY
24、 CONFORMANCE (QC) TESTS: a. INSPECTION LOT: AN INSPECTION LOT SHALL CONSIST OF ALL COVERS OF THE SAME TYPE PRODUCED UNDER ESSENTIALLY THE SAME CONDITIONS, AND OFFERED FOR INSPECTION AT ONE TIME. b. SAMPLING PLAN: STATISTICAL SAMPLING AND INSPECTION SHALL BE IN ACCORDANCE WITH ANSI/ASQ Z1.4 FOR GENER
25、AL INSPECTION LEVEL II. THE ACCEPTABLE QUALITY LEVEL (AQL) SHALL BE 1.0 FOR MAJOR DEFECTS AND 4.0 FOR MINOR DEFECTS. MAJOR AND MINOR DEFECTS SHALL BE AS DEFINED IN ANSI/ASQC Z1.4. c. REJECTED LOTS: IF AN INSPECTION LOT IS REJECTED, THE SUPPLIER MAY REWORK IT TO CORRECT THE DEFECTS, OR SCREEN OUT THE
26、 DEFECTIVE UNITS AND RESUBMIT FOR INSPECTION. RESUBMITTED LOTS SHALL BE INSPECTED IN ACCORDANCE WITH ANSI/ASQ Z1.4, TIGHTENED INSPECTION. SUCH LOTS SHALL BE SEPARATE FROM NEW LOTS AND SHALL BE CLEARLY IDENTIFIED AS INSPECTED LOTS. THE SUPPLIER SHALL NOTIFY THE QUALIFYING ACTIVITY IMMEDIATELY OF ANY
27、QUALITY CONFORMANCE INSPECTION FAILURES WHICH RESULT IN A CHANGE IN CONTROL DRAWINGS OR PROCESS CONTROL INSPECTION POINTS. FAILURE TO NOTIFY THE QUALIFYING ACTIVITY MAY RESULT IN LOSS OF QUALIFICATION OF THAT PRODUCT. d. DISPOSITION OF SAMPLE UNITS: SAMPLE UNITS WHICH HAVE PASSED QUALITY CONFORMANCE
28、 INSPECTION MAY BE DELIVERED ON THE CONTRACT IF THE LOT IS ACCEPTED AND THE SAMPLE UNITS ARE STILL WITHIN SPECIFIED TOLERANCES. SPECIFICATION NOTES: NOTICE THIS DOCUMENT REFERENCES A PART WHICH CONTAINS CADMIUM AS A PLATING MATERIAL. CONSULT LOCAL OFFICIALS IF YOU HAVE QUESTIONS CONCERNING CADMIUMS
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