1、 NORME INTERNATIONALECEIIECINTERNATIONAL STANDARD 60352-2Deuxime ditionSecond edition2006-02Connexions sans soudure Partie 2: Connexions serties Exigences gnrales, mthodes dessai et guide pratique Solderless connections Part 2: Crimped connections General requirements, test methods and practical gui
2、dance Numro de rfrence Reference number CEI/IEC 60352-2:2006 Copyright International Electrotechnical Commission Provided by IHS under license with IECNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Numrotation des publications Depuis le 1er janvier 1997, les publi
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15、u have any questions regarding this publication or need further assistance, please contact the Customer Service Centre: Email: custserviec.ch Tel: +41 22 919 02 11 Fax: +41 22 919 03 00 . Copyright International Electrotechnical Commission Provided by IHS under license with IECNot for ResaleNo repro
16、duction or networking permitted without license from IHS-,-,-NORME INTERNATIONALECEIIECINTERNATIONAL STANDARD 60352-2Deuxime ditionSecond edition2006-02Connexions sans soudure Partie 2: Connexions serties Exigences gnrales, mthodes dessai et guide pratique Solderless connections Part 2: Crimped conn
17、ections General requirements, test methods and practical guidance Pour prix, voir catalogue en vigueur For price, see current catalogue IEC 2006 Droits de reproduction rservs Copyright - all rights reserved Aucune partie de cette publication ne peut tre reproduite ni utilise sous quelque forme que c
18、e soit et par aucun procd, lectronique ou mcanique, y compris la photocopie et les microfilms, sans laccord crit de lditeur. No part of this publication may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in wr
19、iting from the publisher. International Electrotechnical Commission, 3, rue de Varemb, PO Box 131, CH-1211 Geneva 20, SwitzerlandTelephone: +41 22 919 02 11 Telefax: +41 22 919 03 00 E-mail: inmailiec.ch Web: www.iec.ch CODE PRIX PRICE CODE XA Commission Electrotechnique InternationaleInternational
20、Electrotechnical Commission Copyright International Electrotechnical Commission Provided by IHS under license with IECNot for ResaleNo reproduction or networking permitted without license from IHS-,-,- 2 60352-2 CEI:2006 SOMMAIRE AVANT-PROPOS8 INTRODUCTION.12 1 Domaine dapplication et objet14 2 Rfre
21、nces normatives.14 3 Termes et dfinitions 16 4 Exigences 20 4.1 Excution 20 4.2 Outils 20 4.3 Fts sertir.20 4.4 Fils22 4.5 Connexions serties22 5 Essais 24 5.1 Essais .24 5.2 Mthodes et exigences dessai26 5.3 Programmes dessais 40 6 Guide pratique pour les connexions serties 62 6.1 Avantages des con
22、nexions serties.62 6.2 Courant limite admissible 62 7 Informations sur les outils.64 8 Informations sur les fts sertir .64 8.1 Gnralits64 8.2 Matriaux 68 8.3 Finitions de surface .68 8.4 Formes des connexions serties .68 9 Informations sur les fils 74 9.1 Gnralits74 9.2 Matriaux 74 9.3 Finitions de
23、surface .76 9.4 Information sur le dnudage76 10 Informations sur les connexions .82 10.1 Gnralits82 10.2 Connexions serties ralises avec plus dun fil dans le ft.90 10.3 Dimensions aprs sertissage.90 10.4 Matriaux 90 11 Procd de sertissage90 11.1 Sertissage des contacts sur les fts ouverts90 11.2 Ser
24、tissage des contacts sur les fts ouverts, en vrac 90 11.3 Instructions pour lopration 92 12 Connexions serties correctes (informations complmentaires)94 12.1 Connexions serties correctes sur contacts ft ouvert 94 12.2 Mthode de mesure de la hauteur ou profondeur de sertissage.94 12.3 Frettage disola
25、nt 98 Copyright International Electrotechnical Commission Provided by IHS under license with IECNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-60352-2 IEC:2006 3 CONTENTS FOREWORD.9 INTRODUCTION.13 1 Scope and object15 2 Normative references .15 3 Terms and defini
26、tions .17 4 Requirements .21 4.1 Workmanship 21 4.2 Tools.21 4.3 Crimp barrels 21 4.4 Wires 23 4.5 Crimped connections.23 5 Tests 25 5.1 Testing25 5.2 Test methods and test requirements27 5.3 Test schedules 41 6 General information on crimp connections 63 6.1 Advantages of crimped connections 63 6.2
27、 Current-carrying capacity considerations.63 7 Tool information .65 8 Crimp barrel information .65 8.1 General .65 8.2 Materials .69 8.3 Surface finishes 69 8.4 Shapes of crimped connections.69 9 Wire information .75 9.1 General .75 9.2 Materials .75 9.3 Surface finishes 77 9.4 Stripping information
28、 .77 10 Connection information.83 10.1 General .83 10.2 Crimped connections made with more than one wire in a crimp barrel .91 10.3 Dimensions after crimping .91 10.4 Materials .91 11 Crimping process .91 11.1 Crimping of contacts with open crimp barrel 91 11.2 Crimping of contacts with open crimp b
29、arrel, loose piece contacts.91 11.3 Processing instruction .93 12 Correct crimped connections (additional information) .95 12.1 Correct crimped connections of contacts with an open crimp barrel .95 12.2 Measuring of crimp height/depth95 12.3 Insulation grip .99 Copyright International Electrotechnic
30、al Commission Provided by IHS under license with IECNot for ResaleNo reproduction or networking permitted without license from IHS-,-,- 4 60352-2 CEI:2006 13 Dfauts sur contact sertis ft ouvert 100 14 Informations gnrales sur les contacts sertis des connecteurs multipolaires .106 14.1 Insertion des
31、contacts sertis dans les alvoles de contact du botier de connecteur 106 14.2 Extraction des contacts insrs .106 14.3 Montage et cambrage des faisceaux de fils ou cbles de contacts sertis .106 14.4 Accouplement et dsaccouplement des connecteurs multipolaires avec des contacts sertis .108 15 Remarques
32、 finales110 Figure 1 Ft ouvert 16 Figure 2 Fts ferms16 Figure 3 Ft sertir prisol18 Figure 4 Zones de sertissage.18 Figure 5 Montage dessai pour la mesure de la rsistance de contact 28 Figure 6 Rsistance de contact RCdes connexions serties avec fts en cuivre et conducteur en cuivre (K = 1).30 Figure
33、7 Exemples de montages dessais 36 Figure 8 Courant dessai pour les connexions serties.38 Figure 9 Exemples de spcimens de type A.42 Figure 10 Exemples de spcimens de type B .42 Figure 11 Exemple de spcimen de type C 44 Figure 12 Exemples de spcimens de type D.44 Figure 13 Exemple de spcimen de type
34、E 46 Figure 14 Programme dessais de base (voir 5.3.2)58 Figure 15 Programme dessais complet (voir 5.3.3)60 Figure 16 Fts ouverts .66 Figure 17 Fts ferms68 Figure 18 Forme de sertissage dans laxe du fil .70 Figure 19 Forme de sertissage perpendiculaire laxe du fil 70 Figure 20 Forme de sertissage san
35、s frettage disolant .72 Figure 21 Forme de sertissage avec ft prisol 72 Figure 22 Forme de sertissage sans ft prisol 74 Figure 23 Longueur de dnudage 76 Figure 24 Fil correctement dnud.78 Figure 25 Exemples de dfauts de dnudage.80 Figure 26 Exemples de connexions correctement serties ft ouvert 82 Fi
36、gure 27 Exemples de connexions correctement serties ft ferm .84 Figure 28 Exemples de dfauts de sertissage de fts ouverts avec frettage disolant.86 Figure 29 Exemples de dfauts de sertissage de fts ferms sans frettage disolant88 Figure 30 Procd de sertissage dun ft ouvert 92 Figure 31 Connexions ser
37、ties correctes sur contacts ft ouvert.94 Figure 32 Instructions de mesure.96 Figure 33 Mthode de mesure .96 Copyright International Electrotechnical Commission Provided by IHS under license with IECNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-60352-2 IEC:2006 5
38、13 Faults with crimped contacts having open barrels.101 14 General information about crimp type contacts as part of a multipole connector .107 14.1 Insertion of crimped contacts into the contact cavities of the connector housing .107 14.2 Removal of inserted contacts 107 14.3 Mounting and bending of
39、 wire bundles/cables with crimped contacts .107 14.4 Mating and unmating of multipole connectors with crimped contacts .109 15 Final remarks .111 Figure 1 Open crimp barrel 17 Figure 2 Closed crimp barrels 17 Figure 3 Pre-insulated crimp barrel 19 Figure 4 Crimping zones 19 Figure 5 Test arrangement
40、 for measurement of contact resistance 29 Figure 6 Contact resistance RCof crimped connections with copper barrels and copper conductor (K = 1) 31 Figure 7 Examples of test arrangements 37 Figure 8 Test current for crimped connections .39 Figure 9 Examples of type A specimens.43 Figure 10 Examples o
41、f type B specimens.43 Figure 11 Example of type C specimen 45 Figure 12 Examples of type D specimens.45 Figure 13 Example of type E specimen 47 Figure 14 Basic test schedule (see 5.3.2) 59 Figure 15 Full test schedule (see 5.3.3) .61 Figure 16 Open crimp barrels.67 Figure 17 Closed crimp barrels 69
42、Figure 18 Crimping shape in the wire axis71 Figure 19 Crimping shape 90 angled to the wire axis71 Figure 20 Crimping shape without insulation grip .73 Figure 21 Crimping shape with pre-insulation crimp barrel .73 Figure 22 Crimping shape without pre-insulation crimp barrel 75 Figure 23 Stripping len
43、gth77 Figure 24 Correctly stripped wire .79 Figure 25 Examples of stripping faults .81 Figure 26 Examples of correctly crimped connections with open crimp barrels.83 Figure 27 Examples of correctly crimped connections with closed crimp barrels.85 Figure 28 Examples of crimping faults with open crimp
44、 barrels, with insulation grip .87 Figure 29 Examples of crimping faults with closed crimp barrels, without insulation grip 89 Figure 30 Crimping process of an open crimp barrel 93 Figure 31 Correct crimped connections of contacts with open crimp barrel.95 Figure 32 Measuring instructions .97 Figure
45、 33 Measuring process .97 Copyright International Electrotechnical Commission Provided by IHS under license with IECNot for ResaleNo reproduction or networking permitted without license from IHS-,-,- 6 60352-2 CEI:2006 Figure 34 Exemples de frettage disolant .98 Figure 35 Exemples de dfauts de conta
46、cts sertis104 Figure 36 Insertion des contacts sertis dans leurs alvoles106 Figure 37 Montage des faisceaux de fils et cbles avec contacts sertis .108 Figure 38 Pliage de faisceau de fils de connecteurs.108 Figure 39 Accouplement et dsaccouplement de connecteurs multipolaires.110 Tableau 1 Rsistance
47、 la traction des connexions serties.26 Tableau 2 Exemple dautres matriaux 32 Tableau 3 Nombre de spcimens .46 Tableau 4 Groupe dessais P1 .48 Tableau 5 Groupe dessais P2 .48 Tableau 6 Groupe dessais P3 .50 Tableau 7 Groupe dessais P4 .50 Tableau 8 Groupe dessais A .52 Tableau 9 Groupe dessais B .52 Tableau 10 Groupe dessais C .54 Tableau 11 Groupe dessais D .54 Tableau 12 Groupe dessais E .56 Tableau 13 Groupe dessais F .56 Tableau 14 Groupe dessais G.56 Copyright International Electrotechnical Com
