1、 IEC 60546-1 Edition 3.0 2010-08 INTERNATIONAL STANDARD NORME INTERNATIONALE Controllers with analogue signals for use in industrial-process control systems Part 1: Methods of evaluating the performance Rgulateurs signaux analogiques utiliss pour les systmes de conduite des processus industriels Par
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16、u si vous avez des questions, visitez le FAQ du Service clients ou contactez-nous: Email: csciec.ch Tl.: +41 22 919 02 11 Fax: +41 22 919 03 00 IEC 60546-1 Edition 3.0 2010-08 INTERNATIONAL STANDARD NORME INTERNATIONALE Controllers with analogue signals for use in industrial-process control systems
17、Part 1: Methods of evaluating the performance Rgulateurs signaux analogiques utiliss pour les systmes de conduite des processus industriels Partie 1: Mthodes dvaluation des performances INTERNATIONAL ELECTROTECHNICAL COMMISSION COMMISSION ELECTROTECHNIQUE INTERNATIONALE W ICS 25.040.40 PRICE CODE CO
18、DE PRIX ISBN 978-2-88912-139-7 Registered trademark of the International Electrotechnical Commission Marque dpose de la Commission Electrotechnique Internationale 2 60546-1 IEC:2010 CONTENTS FOREWORD.5 INTRODUCTION.7 1 Scope.8 2 Normative references .8 3 Terms and definitions .9 4 Basic relationship
19、s .10 4.1 Input/output relations of idealized controllers.10 4.2 Limitations.12 4.3 Dial graduation of controllers.12 5 General test conditions.13 5.1 Environmental conditions 13 5.1.1 Recommended range of ambient conditions for test measurements.13 5.1.2 Standard reference atmosphere.13 5.1.3 Stand
20、ard atmosphere for referee measurements .13 5.2 Supply conditions 14 5.2.1 Reference values.14 5.2.2 Tolerances 14 5.3 Load impedance14 5.4 Other test conditions .14 5.5 Stabilizing the controller output .15 6 Offset .16 6.1 Test set-up16 6.2 Initial conditions 16 6.3 Test procedure16 6.3.1 Offset a
21、t different values of X p 16 6.3.2 Effect of changes of reset and rate time 17 7 Dial markings and scale values 17 7.1 Verification of set point scales.17 7.2 Proportional action 17 7.2.1 Initial conditions 17 7.2.2 Test procedure 17 7.2.3 Dead band.18 7.3 Integral action .19 7.3.1 Initial condition
22、s 19 7.3.2 Test procedure 19 7.4 Derivative action .21 7.4.1 Initial conditions 21 7.4.2 Test procedure 21 8 Effect of influence quantities.22 8.1 General .22 8.2 Initial conditions 22 8.3 Climatic influences 23 8.3.1 Ambient temperature (as per IEC 61298-3)23 8.3.2 Humidity (electric controllers on
23、ly) (as per IEC 61298-3) .23 8.4 Mechanical influences .23 8.4.1 Mounting position 23 60546-1 IEC:2010 3 8.4.2 Shock 23 8.4.3 Mechanical vibration24 8.5 Power supply influences25 8.5.1 Power supply variations.25 8.6 Electrical interferences26 8.6.1 Common mode interference (see Figure 7)26 8.6.2 Ser
24、ies mode interference.27 8.6.3 Earthing.28 8.6.4 Radio interference .28 8.6.5 Magnetic field interference 28 8.6.6 Electrostatic discharge 29 8.7 Output load (electric controllers only) 29 8.8 Accelerated operational life test 29 8.8.1 Initial conditions 29 8.8.2 Test procedure 30 9 Output character
25、istics and power consumption.30 9.1 Consumed and delivered energy .30 9.1.1 General .30 9.1.2 Initial conditions 30 9.1.3 Air flow delivered or exhausted (pneumatic controllers) .30 9.1.4 Steady-state air consumption (pneumatic controllers)31 9.1.5 Power consumption (electric controllers) .31 9.2 “A
26、utomatic“/“Manual“ transfer31 9.3 Ripple content of electrical output .31 10 Frequency response.31 10.1 Application of frequency response tests 31 10.2 Test procedure32 10.3 Analysis of test results 32 11 Miscellaneous tests 32 11.1 Voltage test (see also IEC 61010-1) 32 11.2 Insulation resistance (
27、see also IEC 61010-1).33 11.3 Input over-range33 12 Documentary information33 13 Technical examination34 14 Test report34 15 Summary of tests .34 Bibliography38 Figure 1 Basic signals to/from an idealized controller.10 Figure 2a Arrangement for open loop or closed loop tests15 Figure 2b Arrangement
28、for measuring air flow16 Figure 3 Characteristics of a controller with proportional action only 19 Figure 4 Recorded characteristics of proportional action20 Figure 5 Recorded characteristics of integral action.21 Figure 6 Recorded characteristics of derivative action .22 Figure 7 Arrangement for co
29、mmon mode interference test (a.c. generator) 27 Figure 8a Arrangement for series mode interference test (voltage input)28 4 60546-1 IEC:2010 Figure 8b Arrangement for series mode interference test (current input) 29 Figure 9 Flow characteristic of a pneumatic controller31 Figure 10 Frequency respons
30、e test results.37 Table 1 Operating conditions for mechanical vibration tests.24 Table 2 Conditions for frequency response tests32 Table 3 Voltage test values33 60546-1 IEC:2010 5 INTERNATIONAL ELECTROTECHNICAL COMMISSION _ CONTROLLERS WITH ANALOGUE SIGNALS FOR USE IN INDUSTRIAL-PROCESS CONTROL SYST
31、EMS Part 1: Methods of evaluating the performance FOREWORD 1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising all national electrotechnical committees (IEC National Committees). The object of IEC is to promote international co-operation
32、on all questions concerning standardization in the electrical and electronic fields. To this end and in addition to other activities, IEC publishes International Standards, Technical Specifications, Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC
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38、ertification bodies provide conformity assessment services and, in some areas, access to IEC marks of conformity. IEC is not responsible for any services carried out by independent certification bodies. 6) All users should ensure that they have the latest edition of this publication. 7) No liability
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40、 legal fees) and expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC Publications. 8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is indispensable for the correct application of this
41、 publication. 9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of patent rights. IEC shall not be held responsible for identifying any or all such patent rights. International Standard IEC 60546-1 has been prepared by subcommittee 65B: Dev
42、ices and process analysis, of IEC technical committee 65: Industrial-process measurement, control and automation. This third edition cancels and replaces the second edition, published in 1987. This third edition constitutes a minor technical revision made to bring terms, measurement units and refere
43、nces up to date. The text of this standard is based on the following documents: CDV Report on voting 65B/659A/CDV 65B/717A/RVC Full information on the voting for the approval of this standard can be found in the report on voting indicated in the above table. 6 60546-1 IEC:2010 This publication has b
44、een drafted in accordance with the ISO/IEC Directives, Part 2. A list of all parts of the IEC 60546 series, under the general title: Controllers with analogue signals for use in industrial-process control systems, can be found on the IEC website. The committee has decided that the contents of this p
45、ublication will remain unchanged until the stability date indicated on the IEC web site under “http:/webstore.iec.ch“ in the data related to the specific publication. At this date, the publication will be reconfirmed, withdrawn, replaced by a revised edition, or amended. 60546-1 IEC:2010 7 INTRODUCT
46、ION The methods of evaluation given in this International Standard are intended for use by manufacturers to determine the performance of their products and by users, or independent testing establishments, to verify manufacturers performance specifications. Part 2 of IEC 60546 describes a limited ser
47、ies of tests which may be used as acceptance tests. The tests specified in this standard are not necessarily sufficient for instruments specifically designed for unusually arduous duties. Conversely, a restricted series of tests may be suitable for instruments designed to perform within a limited ra
48、nge of conditions. It will be appreciated that the closest liaison should be maintained between an evaluating body and the manufacturer. Note is taken of the manufacturers specifications for the instrument when the test program is being decided, and the manufacturer should be invited to comment on b
49、oth the test program and the results. His comments on the results should be included in any report produced by the testing organization. 8 60546-1 IEC:2010 CONTROLLERS WITH ANALOGUE SIGNALS FOR USE IN INDUSTRIAL-PROCESS CONTROL SYSTEMS Part 1: Methods of evaluating the performance 1 Scope This International Standard applies to proportional-integral-derivative (PID) pneumatic an
