IEC 61496-1-2012 Safety of machinery - Electro-sensitive protective equipment - Part 1 General requirements and tests《机械的安全.电敏保护设备.第1部分 一般要求和试验》.pdf

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1、 IEC 61496-1 Edition 3.0 2012-04 INTERNATIONAL STANDARD NORME INTERNATIONALE Safety of machinery Electro-sensitive protective equipment Part 1: General requirements and tests Scurit des machines Equipements de protection lectro-sensibles Partie 1: Prescriptions gnrales et essais IEC61496-1:2012 THIS

2、 PUBLICATION IS COPYRIGHT PROTECTED Copyright 2012 IEC, Geneva, Switzerland All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in wr

3、iting from either IEC or IECs member National Committee in the country of the requester. If you have any questions about IEC copyright or have an enquiry about obtaining additional rights to this publication, please contact the address below or your local IEC member National Committee for further in

4、formation. Droits de reproduction rservs. Sauf indication contraire, aucune partie de cette publication ne peut tre reproduite ni utilise sous quelque forme que ce soit et par aucun procd, lectronique ou mcanique, y compris la photocopie et les microfilms, sans laccord crit de la CEI ou du Comit nat

5、ional de la CEI du pays du demandeur. Si vous avez des questions sur le copyright de la CEI ou si vous dsirez obtenir des droits supplmentaires sur cette publication, utilisez les coordonnes ci-aprs ou contactez le Comit national de la CEI de votre pays de rsidence. IEC Central Office Tel.: +41 22 9

6、19 02 11 3, rue de Varemb Fax: +41 22 919 03 00 CH-1211 Geneva 20 infoiec.ch Switzerland www.iec.ch About the IEC The International Electrotechnical Commission (IEC) is the leading global organization that prepares and publishes International Standards for all electrical, electronic and related tech

7、nologies. About IEC publications The technical content of IEC publications is kept under constant review by the IEC. Please make sure that you have the latest edition, a corrigenda or an amendment might have been published. Useful links: IEC publications search - www.iec.ch/searchpub The advanced se

8、arch enables you to find IEC publications by a variety of criteria (reference number, text, technical committee,). It also gives information on projects, replaced and withdrawn publications. IEC Just Published - webstore.iec.ch/justpublished Stay up to date on all new IEC publications. Just Publishe

9、d details all new publications released. Available on-line and also once a month by email. Electropedia - www.electropedia.org The worlds leading online dictionary of electronic and electrical terms containing more than 30 000 terms and definitions in English and French, with equivalent terms in add

10、itional languages. Also known as the International Electrotechnical Vocabulary (IEV) on-line. Customer Service Centre - webstore.iec.ch/csc If you wish to give us your feedback on this publication or need further assistance, please contact the Customer Service Centre: csciec.ch. A propos de la CEI L

11、a Commission Electrotechnique Internationale (CEI) est la premire organisation mondiale qui labore et publie des Normes internationales pour tout ce qui a trait llectricit, llectronique et aux technologies apparentes. A propos des publications CEI Le contenu technique des publications de la CEI est

12、constamment revu. Veuillez vous assurer que vous possdez ldition la plus rcente, un corrigendum ou amendement peut avoir t publi. Liens utiles: Recherche de publications CEI - www.iec.ch/searchpub La recherche avance vous permet de trouver des publications CEI en utilisant diffrents critres (numro d

13、e rfrence, texte, comit dtudes,). Elle donne aussi des informations sur les projets et les publications remplaces ou retires. Just Published CEI - webstore.iec.ch/justpublished Restez inform sur les nouvelles publications de la CEI. Just Published dtaille les nouvelles publications parues. Disponibl

14、e en ligne et aussi une fois par mois par email. Electropedia - www.electropedia.org Le premier dictionnaire en ligne au monde de termes lectroniques et lectriques. Il contient plus de 30 000 termes et dfinitions en anglais et en franais, ainsi que les termes quivalents dans les langues additionnell

15、es. Egalement appel Vocabulaire Electrotechnique International (VEI) en ligne. Service Clients - webstore.iec.ch/csc Si vous dsirez nous donner des commentaires sur cette publication ou si vous avez des questions contactez-nous: csciec.ch. IEC 61496-1 Edition 3.0 2012-04 INTERNATIONAL STANDARD NORME

16、 INTERNATIONALE Safety of machinery Electro-sensitive protective equipment Part 1: General requirements and tests Scurit des machines Equipements de protection lectro-sensibles Partie 1: Prescriptions gnrales et essais INTERNATIONAL ELECTROTECHNICAL COMMISSION COMMISSION ELECTROTECHNIQUE INTERNATION

17、ALE XA ICS 13.110; 29.260.99 PRICE CODE CODE PRIX ISBN 978-2-88912-023-9 Registered trademark of the International Electrotechnical Commission Marque dpose de la Commission Electrotechnique Internationale Warning! Make sure that you obtained this publication from an authorized distributor. Attention

18、 Veuillez vous assurer que vous avez obtenu cette publication via un distributeur agr. 2 61496-1 IEC:2012 CONTENTS FOREWORD . 4 INTRODUCTION . 6 1 Scope . 7 2 Normative references . 7 3 Terms and definitions . 8 4 Functional, design and environmental requirements . 13 4.1 Functional requirements 13

19、 4.1.1 Normal operation . 13 4.1.2 Sensing function 13 4.1.3 Types of ESPE 13 4.1.4 Types and required safety performance . 14 4.1.5 Required PLror SIL and corresponding ESPE type . 14 4.2 Design requirements . 14 4.2.1 Electrical supply 14 4.2.2 Fault detection requirements . 15 4.2.3 Electrical eq

20、uipment of the ESPE 16 4.2.4 Output signal switching devices (OSSD) 17 4.2.5 Indicator lights and displays 19 4.2.6 Adjustment means . 20 4.2.7 Disconnection of electrical assemblies 20 4.2.8 Non-electrical components 20 4.2.9 Common cause failures . 20 4.2.10 Programmable or complex integrated circ

21、uits 20 4.2.11 Software, programming, functional design of integrated circuits . 20 4.3 Environmental requirements 21 4.3.1 Ambient air temperature range and humidity 21 4.3.2 Electrical disturbances. 21 4.3.3 Mechanical environment 23 4.3.4 Enclosures 24 5 Testing . 24 5.1 General . 24 5.1.1 Type t

22、ests . 24 5.1.2 Test conditions 25 5.1.3 Test results . 26 5.2 Functional tests . 26 5.2.1 Sensing function 26 5.2.2 Response time 26 5.2.3 Limited functional tests 27 5.2.4 Periodic test 28 5.2.5 Indicator lights and displays 28 5.2.6 Means of adjustment . 28 5.2.7 Rating of components 28 5.2.8 Out

23、put signal switching devices (OSSD) 28 5.3 Performance testing under fault conditions 29 5.3.1 General . 29 5.3.2 Type 1 ESPE . 29 61496-1 IEC:2012 3 5.3.3 Type 2 ESPE . 29 5.3.4 Type 3 ESPE . 29 5.3.5 Type 4 ESPE . 30 5.4 Environmental tests . 30 5.4.1 Rated supply voltage . 30 5.4.2 Ambient temper

24、ature variation and humidity 30 5.4.3 Effects of electrical disturbances . 31 5.4.4 Mechanical influences . 33 5.4.5 Enclosures 33 5.5 Validation of programmable or complex integrated circuits 33 5.5.1 General . 33 5.5.2 Complex or programmable integrated circuits 34 5.5.3 Software, programming, fun

25、ctional design of integrated circuits . 34 5.5.4 Test results analysis statement 34 6 Marking for identification and for safe use 34 6.1 General . 34 6.2 ESPE supplied from a dedicated power supply 35 6.3 ESPE supplied from an internal electrical power source 35 6.4 Adjustment 35 6.5 Enclosures 35 6

26、6 Control devices . 35 6.7 Terminal markings . 35 6.8 Marking durability 36 7 Accompanying documents 36 Annex A (normative) Optional functions of the ESPE 39 Annex B (normative) Catalogue of single faults affecting the electrical equipment of the ESPE, to be applied as specified in 5.3 . 46 Annex C

27、 (informative) Conformity assessment . 47 Bibliography 48 Index 49 Figure 1 Examples of ESPEs using safety-related communication interfaces . 19 Figure 2 Test setup for the EMC test of ESPEs with safety-related communication interfaces 26 Table 1 Types and required safety performance . 14 Table 2 Re

28、quired PLror SIL and corresponding ESPE type . 14 Table 4 Supply voltage interruptions 21 4 61496-1 IEC:2012 INTERNATIONAL ELECTROTECHNICAL COMMISSION _ SAFETY OF MACHINERY ELECTRO-SENSITIVE PROTECTIVE EQUIPMENT Part 1: General requirements and tests FOREWORD 1) The International Electrotechnical Co

29、mmission (IEC) is a worldwide organization for standardization comprising all national electrotechnical committees (IEC National Committees). The object of IEC is to promote international co-operation on all questions concerning standardization in the electrical and electronic fields. To this end an

30、d in addition to other activities, IEC publishes International Standards, Technical Specifications, Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC Publication(s)”). Their preparation is entrusted to technical committees; any IEC National Committe

31、e interested in the subject dealt with may participate in this preparatory work. International, governmental and non-governmental organizations liaising with the IEC also participate in this preparation. IEC collaborates closely with the International Organization for Standardization (ISO) in accord

32、ance with conditions determined by agreement between the two organizations. 2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international consensus of opinion on the relevant subjects since each technical committee has representation from all inte

33、rested IEC National Committees. 3) IEC Publications have the form of recommendations for international use and are accepted by IEC National Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC Publications is accurate, IEC cannot be held respons

34、ible for the way in which they are used or for any misinterpretation by any end user. 4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications transparently to the maximum extent possible in their national and regional publications. Any divergence

35、between any IEC Publication and the corresponding national or regional publication shall be clearly indicated in the latter. 5) IEC itself does not provide any attestation of conformity. Independent certification bodies provide conformity assessment services and, in some areas, access to IEC marks o

36、f conformity. IEC is not responsible for any services carried out by independent certification bodies. 6) All users should ensure that they have the latest edition of this publication. 7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts an

37、d members of its technical committees and IEC National Committees for any personal injury, property damage or other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and expenses arising out of the publication, use of, or reliance upon, this IEC Publica

38、tion or any other IEC Publications. 8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is indispensable for the correct application of this publication. 9) Attention is drawn to the possibility that some of the elements of this IEC Publica

39、tion may be the subject of patent rights. IEC shall not be held responsible for identifying any or all such patent rights. International Standard IEC 61496-1 has been prepared by IEC technical committee 44: Safety of machinery Electrotechnical aspects. This third edition cancels and replaces the sec

40、ond edition published in 2004 and its amendment 1 (2007). The document 44/615/CDV, circulated to the National Committees as amendment 2, led to the publication of this new edition. The main changes with respect to the previous edition are as follows: The design, test and verification requirements ha

41、ve been updated to make them consistent with the latest standards for functional safety and EMC. 61496-1 IEC:2012 5 The text of this standard is based on the following documents: CDV Report on voting 44/615/CDV 44/641/RVC Full information on the voting for the approval of this standard can be found

42、in the report on voting indicated in the above table. This publication has been drafted in accordance with the ISO/IEC Directives, Part 2. A list of all the parts in the IEC 61496 series, published under the general title Safety of machinery Electro-sensitive protective equipment, can be found on th

43、e IEC website. A vertical line in the margin shows where the base publication has been modified by amendment 2. The committee has decided that the contents of this publication will remain unchanged until the stability date indicated on the IEC web site under “http:/webstore.iec.ch“ in the data relat

44、ed to the specific publication. At this date, the publication will be reconfirmed, withdrawn, replaced by a revised edition, or amended. 6 61496-1 IEC:2012 INTRODUCTION An electro-sensitive protective equipment (ESPE) is applied to machinery presenting a risk of personal injury. It provides protecti

45、on by causing the machine to revert to a safe condition before a person can be placed in a hazardous situation. This part of IEC 61496 provides general design and performance requirements of ESPEs for use over a broad range of applications. Essential features of equipment meeting the requirements of

46、 this standard are the appropriate level of safety-related performance provided and the built-in periodic functional checks/self-checks that are specified to ensure that this level of performance is maintained. Each type of machine presents its own particular hazards and it is not the purpose of thi

47、s standard to recommend the manner of application of the ESPE to any particular machine. The application of the ESPE should be a matter for agreement between the equipment supplier, the machine user and the enforcing authority, and in this context attention is drawn to the relevant guidance establis

48、hed internationally, for example ISO 12100. This part of IEC 61496 specifies technical requirements of electro-sensitive protective equipment. The application of this standard may require the use of substances and/or test procedures that could be injurious to health unless adequate precautions are t

49、aken. Conformance with this standard in no way absolves either the supplier or the user from statutory obligations relating to the safety and health of persons during the use of the equipment covered by this standard. Due to the complexity of the technology used to implement ESPEs, there are many issues that are highly dependent on analysis and expertise in specific test and measurement techniques. In order to provide a high le

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