1、 IEC 62196-1 Edition 3.0 2014-06 INTERNATIONAL STANDARD NORME INTERNATIONALE Plugs, socket-outlets, vehicle connectors and vehicle inlets Conductive charging of electric vehicles Part 1: General requirements Fiches, socles de prise de courant, prises mobiles de vhicule et socles de connecteur de vhi
2、cule Charge conductive des vhicules lectriques Partie 1: Rgles gnrales IEC 62196-1:2014-06(en-fr) THIS PUBLICATION IS COPYRIGHT PROTECTED Copyright 2014 IEC, Geneva, Switzerland All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or
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20、s, socket-outlets, vehicle connectors and vehicle inlets Conductive charging of electric vehicles Part 1: General requirements Fiches, socles de prise de courant, prises mobiles de vhicule et socles de connecteur de vhicule Charge conductive des vhicules lectriques Partie 1: Rgles gnrales INTERNATIO
21、NAL ELECTROTECHNICAL COMMISSION COMMISSION ELECTROTECHNIQUE INTERNATIONALE XC ICS 29.120.30, 43.120 PRICE CODE CODE PRIX ISBN 978-2-8322-1666-8 Registered trademark of the International Electrotechnical Commission Marque dpose de la Commission Electrotechnique Internationale Warning! Make sure that
22、you obtained this publication from an authorized distributor. Attention! Veuillez vous assurer que vous avez obtenu cette publication via un distributeur agr. 2 IEC 62196-1:2014 IEC 2014 CONTENTS FOREWORD . 6 INTRODUCTION . 8 1 Scope 9 2 Normative references 9 3 Terms and definitions 11 4 General .
23、19 4.1 General requirements . 19 4.2 General notes on tests 19 5 Ratings 20 5.1 Preferred rated operating voltage ranges 20 5.2 Preferred rated currents 20 General . 20 5.2.1Rated current for signal or control purposes 20 5.2.2Accessories not suitable for making and breaking an electrical circuit 5.
24、2.3 under load . 21 Accessories suitable for, or not suitable for, making and breaking an 5.2.4 electrical circuit under load 21 6 Connection between the power supply and the electric vehicle 21 6.1 General . 21 6.2 Types of vehicle inlets 21 6.3 Types of vehicle connectors 21 6.4 Universal interfac
25、e 22 6.5 Basic interface 23 6.6 D.C. configurations . 24 6.7 Combined interface . 25 6.8 Contact sequencing 26 7 Classification of accessories 26 7.1 According to purpose 26 7.2 According to the method of connecting the conductors 27 7.3 According to serviceability 27 7.4 According to electrical ope
26、ration . 27 7.5 According to interface . 27 7.6 According to use with cable management systems 27 7.7 According to the locking and interlock functions: . 27 According to locking facilities . 27 7.7.1According to interlock facilities: . 27 7.7.2 7.8 According to the presence of shutter(s) . 27 8 Mark
27、ing . 27 9 Dimensions . 29 10 Protection against electric shock . 30 11 Size and colour of protective earthing conductors 35 12 Provisions for protective earthing 35 13 Terminals 37 13.1 Common requirements 37 13.2 Screw type terminals . 40 IEC 62196-1:2014 IEC 2014 3 13.3 Mechanical tests on termin
28、als . 43 14 Interlocks. 45 14.1 Accessories with interlock . 45 14.2 Accessories with integral switching device 49 14.3 Control circuit devices and switching elements . 49 14.4 Pilot contacts and auxiliary circuits . 49 15 Resistance to ageing of rubber and thermoplastic material 50 16 General const
29、ruction . 50 17 Construction of socket-outlets . 53 17.1 General . 53 17.2 Contact tubes . 53 18 Construction of plugs and vehicle connectors 55 19 Construction of vehicle inlets . 56 20 Degrees of protection 56 21 Insulation resistance and dielectric strength 58 22 Breaking capacity 59 23 Normal op
30、eration . 62 24 Temperature rise . 63 25 Flexible cables and their connection 65 25.1 Strain relief . 65 25.2 Requirements for plugs and vehicle connectors 65 Non-rewirable plugs and vehicle connectors 65 25.2.1Rewirable plugs and vehicle connectors 65 25.2.2 25.3 Plugs and vehicle connectors provid
31、ed with a flexible cable 66 26 Mechanical strength 67 26.1 General . 67 26.2 Degree of protection . 68 26.3 Rewirable plugs and vehicle connectors 69 26.4 Non-rewirable accessories 70 26.5 Cable glands . 72 26.6 Shutters 72 26.7 Insulated end caps 72 26.8 Change of temperature test. 73 26.9 Pull tes
32、t 73 27 Screws, current-carrying parts and connections . 73 28 Creepage distances, clearances and distances . 76 29 Resistance to heat, to fire and to tracking 77 30 Corrosion and resistance to rusting . 79 31 Conditional short-circuit current withstand test. 79 31.1 General . 79 31.2 Ratings and te
33、st conditions . 79 31.3 Test circuit 80 31.4 Calibration 83 31.5 Test procedure 83 31.6 Behaviour of the equipment under test 83 31.7 Acceptance conditions 84 4 IEC 62196-1:2014 IEC 2014 32 Electromagnetic compatibility 84 32.1 Immunity . 84 32.2 Emission . 84 33 Vehicle driveover . 84 Bibliography
34、86 Figure 1 Diagram showing the use of the accessories 11 Figure 2 Examples of terminals 16 Figure 3 Standard test finger 31 Figure 4 Gauge “A” for checking shutters . 33 Figure 5 Gauge “B” for checking shutters . 34 Figure 6 Gauges for testing insertability of round unprepared conductors having the
35、 maximum specified cross-section 41 Figure 7 Equipment test arrangement 43 Figure 8 Apparatus for checking the withdrawal force 47 Figure 9 Verification of the latching device . 48 Figure 10 Circuit diagrams for breaking capacity and normal operation tests . 61 Figure 11 Apparatus for testing the ca
36、ble anchorage . 66 Figure 12 Ball Impact test 68 Figure 13 Arrangement for mechanical strength test for plugs and vehicle connectors 70 Figure 14 Apparatus for flexing test . 71 Figure 15 Diagram of the test circuit for the verification of short-circuit current withstand of a two-pole equipment on a
37、 single-phase a.c. or d.c. 81 Figure 16 Diagram of the test circuit for the verification of short-circuit current withstand of a three-pole equipment . 82 Figure 17 Diagram of the test circuit for the verification of short-circuit current withstand of a four-pole equipment . 83 Table 1 Compatibility
38、 of mating accessories at vehicle . 22 Table 2 Overview of the universal vehicle interface 23 Table 3 Overview of the basic vehicle interface 24 Table 4 Overview of the d.c. vehicle interface 25 Table 5 Overview of the combined a.c./d.c. vehicle interface . 26 Table 6 Short-time test currents . 36 T
39、able 7 Size for conductors . 37 Table 8 Values for flexing under mechanical load test 44 Table 9 Value for terminal pull test . 45 Table 10 Withdrawal force with respect to ratings 49 Table 11 Cable length used to determine pull force on retaining means . 51 Table 12 Gauges to measure withdrawal for
40、ce . 54 Table 13 Diameter of pins of the test plug 54 Table 14 Maximum withdrawal force 55 Table 15 Test voltage for dielectric strength test 59 Table 16 Breaking capacity 62 IEC 62196-1:2014 IEC 2014 5 Table 17 Normal operation . 63 Table 18 Test current and nominal cross-sectional areas of copper
41、conductors for temperature rise test . 64 Table 19 Pull force and torque test values for cable anchorage 67 Table 20 Impact energy for ball impact test 69 Table 21 Mechanical load flexing test 71 Table 22 Torque test values for glands 72 Table 23 Pulling force on insulated end caps . 73 Table 24 Tig
42、htening torque for verification of mechanical strength of screw-type terminals . 74 6 IEC 62196-1:2014 IEC 2014 INTERNATIONAL ELECTROTECHNICAL COMMISSION _ PLUGS, SOCKET-OUTLETS, VEHICLE CONNECTORS AND VEHICLE INLETS CONDUCTIVE CHARGING OF ELECTRIC VEHICLES Part 1: General requirements FOREWORD 1) T
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