API MPMS 3 1B-2001 Manual of Petroleum Measurement Standards Chapter 3-Tank Gauging - Section 1B-Standard Practice for Level Measurement of Liquid Hydrocarbons .pdf

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1、Manual of Petroleum Measurement Standards Chapter 3Tank Gauging Section 1BStandard Practice for Level Measurement of Liquid Hydrocarbons in Stationary Tanks by Automatic Tank Gauging SECOND EDITION, JUNE 2001 REAFFIRMED, AUGUST 2011Manual of Petroleum Measurement Standards Chapter 3Tank Gauging Sect

2、ion 1BStandard Practice for Level Measurement of Liquid Hydrocarbons in Stationary Tanks by Automatic Tank Gauging Measurement Coordination SECOND EDITION, JUNE 2001 REAFFIRMED, AUGUST 2011 SPECIAL NOTESAPI publications necessarily address problems of a general nature. With respect to partic- ular c

3、ircumstances, local, state, and federal laws and regulations should be reviewed. API is not undertaking to meet the duties of employers, manufacturers, or suppliers to warn and properly train and equip their employees, and others exposed, concerning health and safety risks and precautions, nor under

4、taking their obligations under local, state, or fed- eral laws. Information concerning safety and health risks and proper precautions with respect to par- ticular materials and conditions should be obtained from the employer, the manufacturer or supplier of that material, or the material safety data

5、 sheet. Nothing contained in any API publication is to be construed as granting any right, by implication or otherwise, for the manufacture, sale, or use of any method, apparatus, or prod- uct covered by letters patent. Neither should anything contained in the publication be con- strued as insuring

6、anyone against liability for infringement of letters patent. Generally, API standards are reviewed and revised, reafrmed, or withdrawn at least every ve years. Sometimes a one-time extension of up to two years will be added to this review cycle. This publication will no longer be in effect ve years

7、after its publication date as an operative API standard or, where an extension has been granted, upon republication. Status of the publication can be ascertained from the API Measurement Coordination Department telephone (202) 682-8000. A catalog of API publications and materials is published annu-

8、ally and updated quarterly by API, 1220 L Street, N.W., Washington, D.C. 20005. This document was produced under API standardization procedures that ensure appropri- ate notication and participation in the developmental process and is designated as an API standard. Questions concerning the interpret

9、ation of the content of this standard or com- ments and questions concerning the procedures under which this standard was developed should be directed in writing to the standardization manager, American Petroleum Institute, 1220 L Street, N.W., Washington, D.C. 20005. Requests for permission to repr

10、oduce or translate all or any part of the material published herein should also be addressed to the gen- eral manager. API standards are published to facilitate the broad availability of proven, sound engineer- ing and operating practices. These standards are not intended to obviate the need for app

11、ly- ing sound engineering judgment regarding when and where these standards should be utilized. The formulation and publication of API standards is not intended in any way to inhibit anyone from using any other practices. Any manufacturer marking equipment or materials in conformance with the markin

12、g requirements of an API standard is solely responsible for complying with all the applicable requirements of that standard. API does not represent, warrant, or guarantee that such prod- ucts do in fact conform to the applicable API standard.All rights reserved. No part of this work may be reproduce

13、d, stored in a retrieval system, or transmitted by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission from the publisher. Contact the Publisher, API Publishing Services, 1220 L Street, N.W., Washington, D.C. 20005.Copyright 2001 American Petrol

14、eum Institute FOREWORDAPI publications may be used by anyone desiring to do so. Every effort has been made by the Institute to assure the accuracy and reliability of the data contained in them; however, the Institute makes no representation, warranty, or guarantee in connection with this publication

15、 and hereby expressly disclaims any liability or responsibility for loss or damage resulting from its use or for the violation of any federal, state, or municipal regulation with which this publication may conict. Suggested revisions are invited and should be submitted to the standardization manager

16、, American Petroleum Institute, 1220 L Street, N.W., Washington, D.C. 20005.iii CONTENTSPage3.1B.1 SCOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 3.1B.2 REFERENCED PUBLICATIONS . . . . . . . . . . . . . . . . . . . . . .

17、. . . . . . . . . . . . . . . 1 3.1B.3 DEFINITIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 3.1B.4 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 3.1B.4.1 Safe

18、ty Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 3.1B.4.2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 3.1B.4.3 Accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . .

19、 . . . . . . . . . . . . . . . . . . . . . . . . . 3 3.1B.4.4 Use of ATGs For Custody Transfer or Inventory Control . . . . . . . . . . . . . . . 3 3.1B.4.5 Installation of ATGs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 3.1B.4.6 Remote Readout . . . .

20、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 3.1B.5 GENERAL PROCEDURES FOR INITIAL SETTING AND INITIAL VERIFICATION OF ATGs IN THE FIELD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 3.1B.5.1 Initial Requirements . . . . . . . . . . . . . . .

21、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 3.1B.5.2 Reference Manual Level Measurement Procedure . . . . . . . . . . . . . . . . . . . . 9 3.1B.5.3 Reference Measurement Tape and Weight Certication . . . . . . . . . . . . . . . . 9 3.1B.5.4 Effect of Weather . . . . . . . . . . . .

22、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 3.1B.5.5 ATG TechnologySpecic Considerations . . . . . . . . . . . . . . . . . . . . . . . . . 9 3.1B.5.6 ApplicationSpecic Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 3.1B.6 INITIAL SETTING OF ATG

23、s IN THE FIELD . . . . . . . . . . . . . . . . . . . . . . . . . . 10 3.1B.6.1 Ullage-Based ATGs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 3.1B.6.2 Innage-Based ATGs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

24、10 3.1B.7 INITIAL VERIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 3.1B.7.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 3.1B.7.2 Verication Conditions . . . . . . . . . . . . . .

25、 . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 3.1B.7.3 Initial Verication Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 3.1B.8 RECORD KEEPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 3.1B.9 SUB

26、SEQUENT VERIFICATION OF ATGs FOR CUSTODY TRANSFER OR INVENTORY CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 3.1B.9.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 3.1B.9.2 Frequency of

27、Subsequent Verication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 3.1B.9.3 Procedure for Subsequent Verication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 3.1B.9.4 Tolerance for Subsequent Verication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 3.1B.

28、10 DATA COMMUNICATION AND RECEIVING . . . . . . . . . . . . . . . . . . . . . . . . 13v PageAPPENDIX A SAFETY PRECAUTIONS: PHYSICAL CHARACTERISTICS AND FIRE CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 APPENDIX B ACCURACY REQUIREMENTS FOR ATGs . . . . . . . . . . . . .

29、 . . . . . . 17 Figures 1 Example of an ATG (Contact or Non-contact) Mounted on a Still Pipe Supported by Tank Bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 2 Example of an ATG (Contact or Non-contact) Supported by a Bracket Hinged to the Lower Tank

30、 Shell Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 3 Example Installation of Top-Mounted ATGs on Fixed Roof Tanks Without Still Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 4 Example Installation of Top

31、-Mounted Innage-ATG on Fixed Roof or Floating Roof Tanks Without Still Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8vi 1Manual of Petroleum Measurement Standards Chapter 3Tank Gauging Section 1BStandard Practice for Level Measurement of Liquid Hydrocarbons in Stationary

32、Tanks by Automatic Tank Gauging3.1B.1 ScopeThis standard covers level measurement of liquid hydro- carbons in stationary, aboveground, atmospheric storage tanks using automatic tank gauges (ATGs). The standard dis- cusses automatic tank gauging in general, accuracy, installa- tion, commissioning, ca

33、libration and verication of ATGs that measure either innage or ullage. It covers both intrusive and non-intrusive ATGs used for either custody transfer or inventory control. The standard also covers the requirements for data collection, transmission and receiving. This standard does not cover the fo

34、llowing: a. Hydrocarbons having a Reid vapor pressure above 15 pounds per square inch absolute (100 kPa). b. Measurement of weight or mass with ATG equipment. This is covered in Chapter 3.6 and Chapter 16.2 of the Man- ual of Petroleum Measurement Standards. c. Measurement of level in underground ta

35、nks or in pressur- ized tanks storing liquid hydrocarbons. d. Conversion of tank level to liquid volume. This is covered in Chapter 12.1 of the Manual of Petroleum Measurement Standards. e. Measurement of temperature, sampling, density and sedi- ment and water (S & W), which are discussed in Chapter

36、s 7 10 of the Manual of Petroleum Measurement Standards. Safety and material compatibility precautions should be taken when using ATG equipment. Manufacturers recom- mendations on the use and installation of the equipment should be followed. Users should comply with all applicable codes and regulati

37、ons, API Standards and NFPA 70 National Electric Code.3.1B.2 Referenced PublicationsAPIManual of Petroleum Measurement Standards(MPMS) Chapter 1 V ocabulary Chapter 2 Tank Calibration Chapter 3.1A Standard Practice for Manual Gauging of Petroleum and Petroleum Products in Stationary Tanks Chapter 3.

38、6 Measurement of Liquid Hydrocarbons by Hybrid Tank Measurement Systems Chapter 7 Temperature Determination Chapter 8.1 Manual Sampling of Petroleum and Petroleum Products Chapter 8.2 Automatic Sampling of Petroleum and Petroleum Products Chapter 9.1 Hydrometer Test Method for Density, Relative Dens

39、ity (Specic Gravity), or API Gravity of Crude Petroleum and Liquid Petroleum Products Chapter 12.1 Calculation of Static Petroleum Quanti- ties, Part 1, Upright Cylindrical Tanks and Marine Vessels Chapter 16.2 Mass Measurement of Liquid Hydro- carbons in Vertical Cylindrical Storage Tanks by Hydros

40、tatic Tank Gauging Chapter 19.2 Evaporative Loss on Floating roof tanks RP 500Recommended Practice for Classication of Locations for Electrical Installations at Petro- leum FacilitiesRP 2003Protection Against Ignition Arising Out of State, Lightning and Stray CurrentsInternational Organization for S

41、tandardization ISO 4266Petroleum and Liquid Petroleum Prod- uctsMeasurement of Temperature and Level in Storage Tanks by Automatic Meth- ods. Part 1: Measurement of Level in Atmospheric Tanks3.1B.3 DenitionsRefer to MPMS, Chapter 1, Vocabulary, which lists all of the terms and denitions relating to

42、measurement used in API standards on petroleum products and lubricants. 2 API MANUALOFPETROLEUMMEASUREMENTSTANDARDS, CHAPTER3TANKGAUGING3.1B.4 GeneralThis section applies to all types of ATGs. This standard presents both Metric (SI) units and US Cus- tomary units and may be implemented in either sys

43、tem of units. The presentation of both units are for convenience of the user and are not necessarily exact conversions. The units of implementation are typically determined by contract, regu- latory requirement, the manufacturer or the users calibration program. Once a system of units is chosen for

44、a given appli- cation, it is not the intent of this standard to allow arbitrarily changing units within this standard. Safety precautions are listed separately from general pre- cautions that affect accuracy or performance.Note: The following precautions are given in addition to any existing federal

45、, state, or local regulations (for example, the Occupational Safety and Health Administration) that govern practices described in this standard. Users of this standard should be familiar with all appli- cable safety and health regulations.3.1B.4.1 SAFETY PRECAUTIONSThese safety precautions represent

46、 good practice. This list is not necessarily complete or comprehensive. Refer also to the safety precautions described in API Recommended Prac- tice 2003.3.1B.4.1.1 Tank EntryBefore a tank that once contained hydrocarbon liquids, vapors or toxic material is entered, all lines to the tank shall be di

47、sconnected or blinded and a gas-free certicate shall be obtained.3.1B.4.1.2 Hazardous AreasAll regulations covering entry into hazardous areas shall be observed. Electric equipment for use in electrically classied areas shall meet the area classication. Refer to the following API Recommended Practic

48、es (RPs): a. RP 500. b. RP 2003.3.1B.4.1.3 MaintenanceAll ATG equipment shall be maintained in safe operating condition and manufacturers instructions shall be complied with.3.1B.4.1.4 EnvironmentAll ATGs shall be capable of withstanding the pressure, temperature and other environmental conditions l

49、ikely to be encountered in service.3.1B.4.1.5 SealingAll ATGs shall be sealed to withstand the vapor pressure of liquid in the tank.3.1B.4.1.6 Manual GaugingManual tank gauging can be associated with exposure to immediately dangerous chemicals. When an ATG is checked or calibrated by manual gauging, the manual gauging should be done in accordance with MPMS Chapter 3.1A.3.1B.4.1.7 Speed of ResponseATGs should have sufcient dynamic response to track the liquid level during maximum rates of tank lling or emptying.3.1B.4.2 GENERAL PR

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