1、BRITISH STANDARDBS EN 12385-3:2004 +A1:2008Steel wire ropes Safety Part 3: Information for use and maintenanceICS 77.140.65g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53
2、g44g42g43g55g3g47g36g58BS EN 12385-3:2004+A1:2008This British Standard was published under the authority of the Standards Policy and Strategy Committee on 29 September 2004 BSI 2008ISBN 978 0 580 60252 8National forewordThis British Standard is the UK implementation of EN 12385-3:2004+A1:2008. It su
3、persedes BS EN 12385-3:2004 which is withdrawn. The start and finish of text introduced or altered by amendment is indicated in the text by tags. Tags indicating changes to CEN text carry the number of the CEN amendment. For example, text altered by CEN amendment A1 is indicated by !“.The UK partici
4、pation in its preparation was entrusted to Technical Committee MHE/2, Wire ropes.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its co
5、rrect application.Compliance with a British Standard cannot confer immunity from legal obligations.Amendments/corrigenda issued since publicationDate Comments30 June 2008 Implementation of CEN amendment A1:2008EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 12385-3:2004+A1 March 2008 ICS 77.140
6、.65 Supersedes EN 12385-3:2004 English Version Steel wire ropes - Safety - Part 3: Information for use and maintenance Cbles en acier - Scurit - Partie 3: Informations pour lutilisation et la maintenance Drahtseile aus Stahldraht - Sicherheit - Teil 3: Informationen fr Gebrauch und Instandhaltung Th
7、is European Standard was approved by CEN on 22 July 2004 and includes Amendment 1 approved by CEN on 14 February 2008. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without
8、any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language mad
9、e by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, Fran
10、ce, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR
11、 NORMUNG Management Centre: rue de Stassart, 36 B-1050 Brussels 2008 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 12385-3:2004+A1:2008: EEN 12385-3:2004+A1:2008 (E) 2 Contents page Foreword3 Introduction .4 1 Scope 5 2 Normative
12、 references 5 3 Terms and definitions .5 4 List of significant hazards 5 5 Safety instructions and information for use and maintenance 6 Annex A (informative) Example of general information for use and maintenance7 Annex B (informative) Guidance on rope selection13 Annex C (informative) Material hea
13、lth and safety information on steel wire rope and its component parts 18 Requirements of EU Directive 98/37/EC 21 Annex ZB (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC 22 Annex ZC (informative) Relationship between this European
14、Standard and the Essential Requirements of EU Directive 95/16/EC 23 Bibliography 24 Annex ZA (informative) Relationship between this European Standard and the Essential BS EN 12385-3:2004+A1:2008!EN 12385-3:2004+A1:2008 (E) 3 Foreword This document (EN 12385-3:2004+A1:2008) has been prepared by Tech
15、nical Committee CEN/TC 168 “Chains, ropes, webbing, slings and accessories - Safety”, the secretariat of which is held by BSI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by September 2008, and c
16、onflicting national standards shall be withdrawn at the latest by September 2008. This document includes Amendment 1, approved by CEN on 2008-02-14. This document supersedes EN 12385-3:2004. The start and finish of text introduced or altered by amendment is indicated in the text by tags ! “. This do
17、cument has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annexes ZA, ZB and ZC, which are integral parts of this document. T
18、he other Parts of this European Standard are: Part 1: General requirements Part 2: Definitions, designation and classification Part 4: Stranded ropes for general lifting applications Part 5: Stranded ropes for lifts Part 6: Stranded ropes for mine shafts Part 7: Locked coil ropes for mine shafts Par
19、t 8: Stranded hauling and carrying-hauling ropes for cableway installations designed to carry persons Part 9: Locked coil carrying ropes for cableway installations designed to carry persons Part 10: Spiral ropes for general structural applications According to the CEN/CENELEC Internal Regulations, t
20、he national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, N
21、orway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. BS EN 12385-3:2004+A1:2008EN 12385-3:2004+A1:2008 (E) 4 Introduction This document is a type C standard as stated in EN 1070. This document has been prepared to support the other Parts of this standa
22、rd that concern themselves with the particular requirements for steel wire ropes to be used in specific applications. The types of ropes concerned and the extent to which hazards are covered are indicated in the scope of this document. When provisions of this type C standard are different from those
23、 which are stated in type A and B standards, the provisions of this type C standard take precedence over he provisions of the other standards, for information for use and maintenance according to the provisions of this type C standard. BS EN 12385-3:2004+A1:2008EN 12385-3:2004+A1:2008 (E) 5 1 Scope
24、This document specifies the type of information for use and maintenance of steel wire ropes to be provided by the rope manufacturer or to be included in the manufacturers handbook that accompanies a machine, piece of equipment or installation of which the steel wire rope forms a part. The particular
25、 hazards covered by this document are identified in clause 4. For steel wire ropes conforming to Parts 8 and 9 used on cableway installations designed to carry persons, additional information for use and maintenance is given in prEN 12927-7. For steel wire rope slings, specific information on use an
26、d maintenance is given in EN 13414-2. This document is not applicable to steel wire ropes manufactured before the date of publication of this document by CEN. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only
27、the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 1050:1996, Safety of machinery Principles for risk assessment. EN 1070:1998, Safety of machinery Terminology. EN 12385-2:2002, Steel wire ropes Safety Part 2: Defin
28、itions, designation and classification. EN ISO 12100-2:2003, Safety of machinery - Basic concepts, general principles for design - Part 2: Technical principles (ISO 12100-2:2003) 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN 1070:1998, EN 12385-2:20
29、02 and the following apply. 3.1 inspection visual check on the condition of the rope to identify obvious damage or deterioration which might affect its fitness for use 3.2 thorough examination visual examination carried out by a competent (trained and experienced) person, and where necessary, supple
30、mented by other means, such as measurement or electro-magnetic non-destructive testing, in order to detect damage or deterioration which might affect the fitness for use of the rope 4 List of significant hazards Table 1 contains all the significant hazards, hazardous situations and events, as far as
31、 they are dealt with in this standard, identified by risk assessment and which require action to eliminate or reduce the risk. BS EN 12385-3:2004+A1:2008EN 12385-3:2004+A1:2008 (E) 6 Table 1 Hazards and associated requirements Hazards identified in Annex A of EN 1050:1996 Relevant clause of Annex A
32、of EN ISO 12100-2:2003 Relevant clause of this standard Insufficient instructions for the user of the steel wire ropes and the machinery manufacturer 1.7.4 4.4.1 5 5 Safety instructions and information for use and maintenance 5.1 General Information shall be provided on the subjects listed in 5.2 to
33、 5.4. 5.2 Use and maintenance This information shall include temperature limits, use in exceptionally hazardous conditions, first use, handling and installation and maintenance. An example of such information is given in Annex A. 5.3 Rope selection For stranded ropes this information shall include g
34、uidance on rope construction in relation to abrasion and wear, type of core in relation to crushing of the rope at the drum, wire finish in relation to corrosion, direction of lay and type in relation to direction of coiling, rotational characteristics in relation to use of a swivel and fleet angle
35、effects. An example of such information is given in Annex B. 5.4 Material health and safety information on steel wire rope and its component parts This information shall include details of all the individual materials that form part of the finished rope and general information relating to occupation
36、al protective measures, emergency medical procedures, safety (including any fire or explosion hazards) and disposal. An example of such information is given in Annex C. BS EN 12385-3:2004+A1:2008EN 12385-3:2004+A1:2008 (E) 7 Annex A (informative) Example of general information for use and maintenanc
37、e A.1 Limitations on use due to adverse environmental conditions A.1.1 Temperature A.1.1.1 Steel wire ropes made from carbon steel wires Account should be taken of the maximum temperature that may be reached by the wire rope in service. An underestimation of the temperature involved can lead to a da
38、ngerous situation. Stranded ropes with fibre cores or fibre centres can be used up to a maximum of 100 C. Stranded ropes with steel cores and spiral ropes (i.e. spiral strand and locked coil) can be used up to 200 C although some de-rating of the working load limit is necessary, the amount being dep
39、endent upon the exposure time at high temperature and the diameter of the wires. For operating temperatures between 100 C and 200 C the loss in strength may be assumed to be 10 %. For temperatures above 200 C special lubricants may be necessary and greater losses in strength than stated above will n
40、eed to be taken into account. The rope or machinery manufacturer should be contacted. The strength of steel wire ropes will not be adversely affected by operating temperatures as low as 40 C and no reduction from the working load limit is necessary; however, rope performance may be reduced, dependin
41、g upon the effectiveness of the rope lubricant at low temperatures. When the rope is fitted with a termination, also refer to A.1.1.2. A.1.1.2 Terminations In addition to the limits stated above for rope, and unless otherwise specified by the rope manufacturer or the manufacturer of the machine, equ
42、ipment or installation, the following operating temperatures must not be exceeded: Turn-back eye with aluminium ferrule: 150 C Ferrule-secured eye with steel ferrule: 200 C Socket filled with a lead-based alloy: 80 C Socket filled with zinc or a zinc-based alloy: 120 C Socket filled with resin refer
43、 to resin socketing system designers instructions A.1.2 Use in exceptionally hazardous conditions In cases where exceptionally hazardous conditions are known to exist, e.g. offshore activities, the lifting of persons and potentially dangerous loads such as molten metals, corrosive materials or radio
44、 active materials a risk assessment should be carried out and the working load limit selected or adjusted accordingly. BS EN 12385-3:2004+A1:2008EN 12385-3:2004+A1:2008 (E) 8 A.2 Before putting the rope into first use A.2.1 Inspecting the rope and documents The rope should be unwrapped and examined
45、immediately after delivery in order to check its identity and condition and to ensure that the rope and its termination(s), if any, are compatible with the machinery or equipment to which they are to be attached in service. NOTE If damage to the rope or its package is observed, this should be record
46、ed on the delivery note. The Certificate of conformity by the rope manufacturer should be kept in a safe place, e.g. with the crane handbook, for identification of the rope when carrying out periodic thorough examinations in service. NOTE The rope should not be used for lifting purposes without the
47、user having a Certificate in his possession. A.2.2 Storing the rope A clean, well-ventilated, dry, dust free, undercover location should be selected. The rope should be covered with waterproof material if it cannot be stored inside. The rope should be stored and protected in such a manner that it wi
48、ll not be exposed to any accidental damage during the storage period or when placing the rope in, or taking it out of, storage. The rope should be stored where it is not likely to be affected by chemical fumes, steam or any other corrosive agents. If supplied on a reel, the reel should be rotated pe
49、riodically during long periods of storage, particularly in warm environments, to prevent migration of the lubricant from the rope. The rope should not be stored in areas subject to elevated temperatures as this may affect its future performance. In extreme cases its original as-manufactured breaking force could be severely reduced rendering it unfit for safe use. The rope should not be allowed to make any direct contact with the floor and the reel should be so positioned that there is a flow of air under the reel. NOTE Failure to ensure the abo
