1、- AMERICAN BUREAU OF SHIPPING 8 AFFILIATED COMPANIES GUIDE FOR CERTIFICATION OF OIL SPILL RECOVERY EQUIPMENT JANUARY 1993 This Guide represents the present approach of the American Bureau of Shipping in this subject and is being released for trial use. ABS will consider the modification of these req
2、uirements as necessary and appropriate. . - _ _ _ - ABS TITLEsGCQSRE TRIALWSE 93 0651iL02 Ob75L T9L = AMERICAN BUREAU OF SHIPPING 6 AF!ALlAED COMPANIES Guide for Certification of Oil Spill Recovery Equipment January 1993 American Bureau of Shipping Incorporated by Act of the Legislature of and State
3、 of New York 1662 Copyright 8 1993 American Bureau of Shipping Two World Trade Center, 106th Floor New York, NY, 10048 U.S.A. -_ _ - ABS TITLE*GCOSRE TRJAL*USE 93 .Ob5bb02 0006753 Ab4 Foreword This Guide has been prepared to provide a framework for the assessment and certification of equipment for o
4、il spill clean up. No representation is made as to the actual performance in a real spill situation. The Bureau makes no warranties regarding the efficacy or adequacy of the equipment beyond those expressly stated in the reports covering witnessed tests. It is expected that all equipment will be ope
5、rated as recommended by the respective manufacturers. Contents Guide for Certification of Oil Spill Recovery Equipment Foreword 1 General . 1 1.1 Application 1 1.2 Scope 1 1.3 Certification Basis 1 1.4 Registration . 1 1.4.1 Initial Registration 1 Continuation of Registration . 1 1.5 Drawings and da
6、ta to be submitted . 1 1.6 Design 2 1.7 Plant Audit 2 1.8 Construction 2 1.9 Capacity . 2 1.10 Availability 2 1.11 Portability 2 2 Storage 2 2.1 Protection from Seizure 2 2.2 Protection from Corrosion 3 2.3 Non-metallic Components 3 2.4 Protection from Biological Attack . 3 2.5 Communication Equipme
7、nt . 3 2.6 Source of Electrical Power . 3 2.7 Deployment . 3 3 Quality Assurance . 3 3.1 Type Approval (Option A) . 3 3.2 IS0 9000 Certified Quality System (Option B) . 4 4 Inspections and Surveys 4 4.1 Witnessing of Prototype Testing 4 4.2 Inspection of Production Units 4 4.3 Initial Storage Survey
8、 . 4 4.4 Annual Survey . 5 4.5 Special Periodic Survey . 5 5 Certificates . 5 5.1 General 5 5.2 Certificate of Type Approval 5 5.3 Certificate of Equipment Approval . 6 5.4 Certificate of Initial Storage . 6 5.5 Certificate of Annual Survey 6 5.6 6 Operations Manual . 6 1.4.2 . Certificate of Specia
9、l Periodical Survey . 6 Guide for Certification of Oil Spill Recovery Equipment Section 1 General 1.1 Application This Guide is applicable to equipment engaged in oil spill recovery and clean-up. 1.2 Scope All equipment which is in compliance with the requirements of this Guide will be listed in the
10、 ABS List of Certified Oil Spill Recovery and Cleanup Equipment along with the design identification number, serial number and date of most recent survey (see 4.3 through 4.5). 1.3 Certification Basis Certification will be carried out on the basis of a national, international, governmental, industry
11、 or manufacturer?s published standard. The standard specified by the manufacturer will be noted in the List. 1.4 Registration 1.4.1 Initial Registration A unique design identification number will be assigned to each equipment design upon satisfactory completion of design review, plant audit, equipme
12、nt inspection and witnessing of any applicable prototype testing. This number and the manufacturer?s serial number are to be indelibly marked on the item and are to be supplied to the Bureau by the manufacturer for publication in the List. 1.4.2 Continuation of Registration Continued inclusion in th
13、e List will depend upon continued compliance with the requirements of this Guide. 1.5 Drawings and data to be submitted The following drawings and data as applicable are to be submitted for review prior to commencement of audits, inspections and tests: a A description of the equipment. b Standard to
14、 which certification is being requested. c Schematic diagram of control, alarm and monitoring system. d Arrangement and details of the storage method including location of equipment or any limitations for storage. e Wiring diagram and arrangement and details of power supply for heating or dehumidifi
15、cation, if applicable. f Manufacturer?s specifications, drawings and data for compressors, motors, control, alarm and monitoring system. g Arrangements for pressure and vacuum relief in any pressurized system. GUIDE FOR CERTIFICATION OF OIL SPILL RECOVERY EQUIPMENT I i ABS TITLE*GCOSRE TRIAL*USE 73
16、E Ob5LL02 000b75b 573 h Details of pressure vessels as required by Section 8, Division I of the ASME Boiler and Pressure Vessel Code, or other applicable standard. i Piping system arrangement and details j Details of explosion proof and intrinsically safe equipment with copies of certification docum
17、ents. k Operations Manual (see Section 6). 1.6 Design All equipment is to be designed on the basis of a recognized standard. Sufficient details are to be submitted to permit review to determine compliance with the selected standard. 1.7 Plant Audit The plant where the item is produced or where the f
18、inal assembly is carried out is to be audited in accordance with Section 3 to ensure the capability to produce the item under consideration. 1.8 Construction All equipment is to be constructed using good commercial practice and workmans hip. 1.9 Capacity Capacity noted in the List will be as witness
19、ed during prototype tests conducted in accordance with the specified standard. 1.10 Availability All certified equipment is to be so constructed and stored as not to require removal from stand-by service for maintenance purposes for a period exceeding two (2) weeks per year. 1.11 Portability Any pie
20、ce of equipment which can be handled by two persons may be described as being “portable“. Section 2 Storage All certified equipment is to be stored in accordance with the following requirements: 2.1 Protection from Seizure All equipment is to be stored so as to prevent seizing of moving parts. Prese
21、rvatives which require extensive cleaning of the equipment prior to use are to be avoided. GUIDE FOR CERTIFICATION OF OIL SPILL RECOVERY EQUIPMENT I 2 ABS TITLE*GCOSRE TRIALWSE 93 m Ob5LL02 O006757 4OT m 2.2 Protection from Corrosion All equipment is to be stored so as to resist rusting or deteriora
22、tion due to corrosion. Relief devices are to be protected from inadvertent alteration of relief setting. 2.3 Non-metallic Components Materials sensitive to temperature are to be stored in locations where temperature fluctuations are within the manufacturers stated limits. Rubberized fabric is to be
23、folded and stored in accordance with the manufacturers recommendations such that creases formed are not deleterious to the intended purpose, nor would cause deterioration in performance. 2.4 Protection from Biological Attack Items susceptible to biological attack are to be protected from such attack
24、. Any chemical agents used are to be approved for such use by the cognizant authorities. 2.5 Communication Equipment Portable radios and other communications equipment are to be kept fully charged. Spare batteries are to be provided. 2.6 Source of Electrical Power Electrical generators are to be sto
25、red so that their prime mover, electrical parts and protective devices are not subjected to excessive moisture or heat. 2.7 Deployment All equipment is to be so stored that it is capable of being rapidly deployed. Time taken to move the equipment from the storage location to transport is to be minim
26、ized. Section 3 Quality Assurance Equipment manufacturers have the option of complying with either Option A or Option B as presented below. 3.1 Type Approval (Option A) The manufacturer is to comply with the provisions of the ABS Type Approval Program. The Type Approval Program contains the followin
27、g procedures or steps: a Application including submission of drawings and supporting data and calculations. b Documentation review. GUIDE FOR CERTIFICATION OF OIL SPILL RECOVERY EQUIPMENT I 3 ABS TITLEaGCOSRE TRIALSUSE 93 iU Ob51102 000b758 3Yb c Witness of type tests of equipment (if required). d A
28、udit of the following quality system elements: 1 Management. 2 Drawing/Documentation Control. 3 Receiving Inspection. 4 Manufacturing/Assembly Inspection. 5 Testing. 6 Identification. 7 Metrology. 8 Record Keeping. Certification of equipment under the Type Approval Program is subject to a survey of
29、the manufacturers quality control system on an annual basis. Also see 5.2. 3.2 IS0 9000 Certified Quality System (Option B). The manufacturer is to maintain a certified quality system in accordance with either IS0 9001 or IS0 9002 as applicable to its operations. Certification is to be performed by
30、an accredited certifier whose scope of accreditation encompasses oil spill recovery equipment. The accrediting organization is to be acceptable to ABS. The manufacturer is to maintain evidence of certification and retain audit and survey records available for review upon the request of ABS. Also see
31、 5.3. Section 4 Inspections and Surveys 4.1 Witnessing of Prototype Testing The first item of each design type or a series is to be tested to determine its efficacy. These tests are to be carried out in accordance with the requirements of the specified standards and are to be witnessed by a Bureau S
32、urveyor. 4.2 Inspection of Production Units Each item produced is to be inspected by the manufacturer, as designated by the quality system required in Section 3, to verify compliance with the approved plans. The design identification number is to be applied to it in the presence of the Inspector. 4.
33、3 Initial Storage Survey A survey is to be conducted at the initial storage of equipment to verify that manufacturers recommendations as well as the applicable requirements in Section 2 have been carried out. Marking of the design identification number and serial number is also to be verified. The d
34、ate of this survey will be published with the initial listing of the equipment as per 1.2. GUIDE FOR CERTIFICATION OF OIL SPILL RECOVERY EQUIPMENT I 4 ABS TITLEsGCOSRE TRIALWSE 93 W 065LLO2 0006759 282 = 4.4 Annual Survey Each item is to be visually examined in its storage location. Moving parts are
35、 to be tried by hand to ensure that they are free to move. Electrical parts need not be energized if the Surveyor is satisfied by their condition. Engines are to be started and run for at least fifteen minutes. All annual maintenance recommended by the manufacturer is to be carried out. 4.5 Special
36、Periodic Survey A Special Periodic Survey is to be carried out every five years. At least the following is to be carried out at each Special Periodic Survey. a Folded fabric items are to be laid out and inspected by the manufacturers representative. They are then to be repackaged to the satisfaction
37、 of the manufacturers representative. b Pumps are to be tried out under simulated working conditions for a period of at least one hour. c Engines are to be maintained as per manufacturers recommended schedule. They are to be operated under full load for a period of at least one hour. d Electrical eq
38、uipment is to be megger tested. Any insulation readings below 0.5 megohm are to be corrected. Section 5 Certificates 5.1 General Review of design documentation and surveys during and after construction are conducted by the Bureau to verify to itself and to its committees that an item of material, eq
39、uipment or machinery is in compliance with this Guide and to the satisfaction of the attending Surveyor. All certificates and reports are issued solely for the use of the Bureau, its committees, its clients and other authorized entities. Upon satisfactory completion of Bureau review of the required
40、drawings and data, inspection of the component (including prototype testing) and audit of plant, as applicable, a certificate will be issued. The certificate will list the standard(s) used as the basis for certification, design identification number, manufacturers serial number, approved capacity, s
41、torage restrictions and quality assurance standard, as applicable. 5.2 Certificate of Qpe Approval For manufacturers complying with Option A (see 3.1), a Certificate of Type Approval will be issued upon satisfactory completion of the design review of the drawings and data indicated in 1.5, prototype
42、 testing required by 4.1 and plant surve required by 3.1. This certificate will indicate the standards to which certi P ication of the equipment was based along with any limitations. GUIDE FOR CERTIFICATION OF OIL SPILL RECOVERY EQUIPMENT I 5 - ABS TITLE*GCOSRE TRIALaUSE 93 065Ll02 000b7b0 TTY 5.3 C
43、ertificate of Equipment Approval For manufacturers complying with Option B (see 3.2), a Certificate of Equipment Approval will be issued upon satisfactory completion of the design review of the drawings and data indicated in 1.5 and prototype testing required by 4.1. This certificate will indicate t
44、he standards to which certification of the equipment was based along with any limitations. 5.4 Certificate of Initial Storage Upon completion of the Initial Storage Survey in accordance with 4.3, a certificate will be issued listing the equipment along with the design identification numbers and seri
45、al numbers. The location and condition of the equipment are to be noted by the Surveyor. 5.5 Certificate of Annual Survey Upon completion of the Annual Survey, a certificate will be issued to indicate that the requirements of 4.4 have been satisfied. 5.6 Certificate of Special Periodical Survey Upon
46、 completion of the Special Periodical Survey, a certificate will be issued to indicate that the requirements of 4.5 have been satisfied. Section 6 Operations Manual All equipment is to be accompanied by an operations manual for the guidance of the operating personnel. As a minimum, the operations ma
47、nual is to include the following information, Description of the equipment or system including capacities, ratings or limitations, as applicable. Diagrammatic rendition of the equipment or system. Procedures for safe operation of the equipment. A description of training required by the operating per
48、sonnel. Manufacturers recommended storage procedures and limitations. Manufacturers suggested maintenance schedule. Description of troubleshooting and repair procedures and facilities, including fault finding. Description of safety features or precautions. GUIDE FOR CERTIFICATION OF OIL SPILL RECOVE
49、RY EQUIPMENT I 6 ABS Technical Publications O0 The 1993 Record 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 19 20 21 22 24 25 26 27 28 29 30 31 32 33 35 36 1992 ListoType Approved Equipment 37 39 42 43 44 45 48 55 56 57 58 1993 Rules for Building and Classing Steelvessels (also available on CD-ROM) 1975 Rules forBuilding and Classing Aluminum Vessels 1980 Rules for Building and Classing Steel Vessels for Service on Rivers and Intracoastal Watenvays 1983 Rules forBuilding and Classing Steel Vessels Under 61 Meters (200 Feet) in Length 1991 Rules forBuild
