1、Specification for Bonded Flexible PipeANSI/API SPECIFICATION 17KSECOND EDITION, NOVEMBER 2005EFFECTIVE DATE: MAY 1, 2006REAFFIRMED, MAY 2010ISO 13628-10 (Identical), Petroleum and natural gas industriesDesign and operation of subsea production systemsPart 10: Specification for bonded flexible pipeSp
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15、is published annually and updated quarterly by API, 1220 L Street, N.W., Washington, D.C. 20005. This standard shall become effective on the date printed on the cover but may be used voluntarily from the date of distribution. Standards referenced herein may be replaced by other international or nati
16、onal standards that can be shown to meet or exceed the requirements of the referenced standard. Manufacturers electing to use another standard in lieu of a referenced standard are responsible for documenting equivalency. Additional information for users of API Specification 17K is found in Annex D.
17、This American National Standard is under the jurisdiction of the API Subcommittee 17. This standard is considered identical to the English version of ISO 13628-10:2005. ISO 13628-10:2005 was prepared by Technical Committee ISO/TC 67, Materials, equipment and offshore structures for petroleum, petroc
18、hemical and natural gas industries, SC 4, Drilling and production equipment. Suggested revisions are invited and should be submitted to the Standards and Publications Department, API, 1220 L Street, NW, Washington, DC 20005, standardsapi.org. API Specification 17K / ISO 13628-10 ii Contents Page API
19、 Foreword ii Foreword . v Introduction vi 1 Scope 1 1.1 Purpose 1 1.2 Products . 2 1.3 Applications . 2 2 Normative references 2 3 Terms, definitions and abbreviations 5 3.1 Terms and definitions . 5 3.2 Symbols and abbreviations 10 4 Functional requirements 11 4.1 General . 11 4.2 Overall requireme
20、nts . 11 4.3 General design parameters 12 4.4 Internal fluid parameters . 12 4.5 External environment 14 4.6 System requirements 14 5 Design requirements . 17 5.1 Loads and load effects 17 5.2 Pipe design methodology . 20 5.3 Pipe structure design 21 5.4 System design requirements . 26 6 Materials .
21、 29 6.1 Material requirements . 29 6.2 Qualification requirements . 33 6.3 Quality assurance requirements 39 7 Manufacturing requirements 41 7.1 Quality assurance requirements 41 7.2 Carcass . 42 7.3 Preparation of compound and calendering 43 7.4 Elastomer winding . 44 7.5 Reinforcement armour layer
22、 . 45 7.6 Insulation layers 45 7.7 End fitting . 45 7.8 Curing process 47 7.9 Special processes . 48 7.10 Manufacturing tolerances . 50 7.11 Repairs 50 8 Documentation . 51 8.1 General . 51 8.2 Design premise 51 8.3 Design load report . 51 8.4 Design report . 51 8.5 Manufacturing quality plan . 52 8
23、.6 Fabrication specification 52 8.7 As-built documentation 52 8.8 Operation manual 53 API Specification 17K / ISO 13628-10 iii 9 Factory acceptance tests 54 9.1 General . 54 9.2 Gauge test . 55 9.3 Hydrostatic pressure test . 55 9.4 Electrical continuity and resistance tests . 56 9.5 Kerosene test .
24、 56 9.6 Vacuum test . 56 10 Marking and packaging . 57 10.1 Marking . 57 10.2 Packaging . 57 Annex A (informative) Purchasing guidelines 59 Annex B (informative) Bend stiffeners and bend restrictors . 66 Annex C (informative) Use of the API Monogram . 71 Annex D (informative) Additional API Specific
25、ation 17K information 72 Bibliography 73 API Specification 17K / ISO 13628-10 iv ISO 13628-10:2005(E) ISO 2005 All rights reserved vForeword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing Inte
26、rnational Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison wi
27、th ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technic
28、al committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn t
29、o the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 13628-10 was prepared by Technical Committee ISO/TC 67, Materials, equipment and offshore structures for petroleum, p
30、etrochemical and natural gas industries, Subcommittee SC 4, Drilling and production equipment. ISO 13628 consists of the following parts, under the general title Petroleum and natural gas industries Design and operation of subsea production systems: Part 1: General requirements and recommendations P
31、art 2: Unbonded flexible pipe systems for subsea and marine applications Part 3: Through flowline (TFL) systems Part 4: Subsea wellhead and tree equipment Part 5: Subsea umbilicals Part 6: Subsea production control systems Part 7: Completion/workover riser systems Part 8: Remotely Operated Vehicle (
32、ROV) interfaces on subsea production systems Part 9: Remotely Operated Tool (ROT) intervention system Part 10: Specification for bonded flexible pipe Part 11: Flexible pipe systems for subsea and marine riser applications The following part is under preparation: Part 12: Dynamic production risers AP
33、I Specification 17K / ISO 13628-10 v ISO 13628-10:2005(E) vi ISO 2005 All rights reservedIntroduction This part of ISO 13628 has been based on API Spec 17K, First Edition, September 2001. Users of this International Standard should be aware that further or differing requirements might be needed for
34、individual applications. This International Standard is not intended to inhibit a vendor from offering, or the purchaser from accepting, alternative equipment or engineering solutions for the individual application. This may be particularly applicable where there is innovative or developing technolo
35、gy. Where an alternative is offered, the vendor should identify any variations from this International Standard and provide details. API Specification 17K / ISO 13628-10 vi INTERNATIONAL STANDARD ISO 13628-10:2005(E) ISO 2005 All rights reserved 1Petroleum and natural gas industries Design and opera
36、tion of subsea production systems Part 10: Specification for bonded flexible pipe 1 Scope 1.1 Purpose 1.1.1 This part of ISO 13628 defines the technical requirements for safe, dimensionally and functionally interchangeable bonded flexible pipes that are designed and manufactured to uniform standards
37、 and criteria. See Figure 1 for explanatory figure on typical bonded flexible pipe. 1.1.2 Minimum requirements are specified for the design, material selection, manufacture, testing, marking and packaging of bonded flexible pipes, with reference to existing codes and standards where applicable. See
38、API RP 17B for guidelines on the use of flexible pipes and ancillary components. Key 1 outer wrap 5 reinforcement layer 2 cover 6 breaker layer 3 breaker layer 7 liner 4 cushion layer 8 carcass Figure 1 Typical bonded flexible pipe API Specification 17K / ISO 13628-10 1 ISO 13628-10:2005(E) 2 ISO 20
39、05 All rights reserved1.2 Products 1.2.1 This part of ISO 13628 applies to bonded flexible pipe assemblies, consisting of segments of flexible pipe body with end fittings attached to both ends. This part of ISO 13628 does not cover flexible pipes of unbonded structure. See ISO 13628-2 for guidance o
40、n unbonded flexible pipes. NOTE For the purposes of this provision, API Spec 17J10is equivalent to ISO 13628-2. 1.2.2 This part of ISO 13628 does not apply to flexible pipe ancillary components. Guidelines for ancillary components are given in API RP 17B. 1.2.3 This part of ISO 13628 can be applied
41、to flexible pipes that include non-metallic reinforcing layers, though no effort was made to address the specific and unique technological aspects of this product. 1.2.4 This part of ISO 13628 can be applied to a bonded construction pipe that includes a material or layer construction that is covered
42、 in ISO 13628-2. NOTE For the purposes of this provision, API Spec 17J10is equivalent to ISO 13628-2. 1.3 Applications 1.3.1 The applications addressed by this part of ISO 13628 are sweet and sour service production, including export and injection applications. Production products include oil, gas,
43、water and injection chemicals. This part of ISO 13628 applies to both static and dynamic flexible pipes used as flowlines, risers, jumpers and offshore loading and discharge hoses. This part of ISO 13628 applies to pipes with a design pressure greater than or equal to 1,5 MPa (15 bar). This part of
44、ISO 13628 can be used for lower design pressure pipes, though the requirements of these pipes have not been specifically addressed. Reference OCIMF30for guidelines on these pipes. 1.3.2 This part of ISO 13628 does not apply to flexible pipes for use in choke and kill line applications. See API Spec
45、16C for guidance on choke and kill line applications. This part of ISO 13628 can be applied to flexible pipes for pile hammer, gas flare, water supply and jetting applications, though no effort was made to address the specific and unique technological aspects relating to each of these requirements.
46、2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 34-2, Rubber, vulcaniz
47、ed or thermoplastic Determination of tear strength Part 2: Small (Delft) test pieces ISO 37, Rubber, vulcanized or thermoplastic Determination of tensile stress-strain properties ISO 75 (all parts), Plastics Determination of temperature of deflection under load ISO 812, Rubber, vulcanized Determinat
48、ion of low-temperature brittleness ISO 868, Plastics and ebonite Determination of indentation hardness by means of a durometer (Shore hardness) ISO 1431-1:2004, Rubber, vulcanized or thermoplastic Resistance to ozone cracking Part 1: Static and dynamic strain testing ISO 1817, Rubber, vulcanized Determination of the effect of liquids API Sp
