1、Designation: F2022 01 (Reapproved 2013) An American National StandardStandard Test Method forPerformance of Booster Heaters1This standard is issued under the fixed designation F2022; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision,
2、the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 This test method evaluates the energy efficiency, energyconsumption and water heating performance of boost
3、er heat-ers. The food service operator can use this evaluation to selecta booster heater and understand its energy consumption.1.2 This test method is applicable to electric, gas, and steampowered booster heaters.1.3 The booster heater can be evaluated with respect to thefollowing (where applicable)
4、:1.3.1 Energy input rate (9.2).1.3.2 Pilot energy rate (9.3).1.3.3 Flow capacity rate, energy rate, and energy efficiencywith 110F (43.3C) and 140F (60.0C) supply to the boosterheater inlet (9.4).1.3.4 Thermostat calibration (9.5).1.3.5 Energy rate and energy efficiency at 50% of flowcapacity rate w
5、ith 110F (43.3C) and 140F (60.0C) supplyto the booster heater inlet (9.6).1.3.6 Preheat energy and time (9.7). The preheat test is notapplicable to booster heaters built without water storage andwill not have auxiliary water storage connected to the boosterheater to complete the water heating system
6、.1.3.7 Idle (standby) energy rate (9.8).1.4 The values stated in inch-pound units are to be regardedas standard. The SI units in parentheses are for informationonly.1.5 This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of th
7、e user of this standard to establish appro-priate safety and health practices and determine the applica-bility of regulatory limitations prior to use.2. Referenced Documents2.1 ASTM Standards:2D3588 Practice for Calculating Heat Value, CompressibilityFactor, and Relative Density of Gaseous Fuels2.2
8、ANSI Standard:3ANSI Z223.1-1996 National Fuel Gas Code2.3 ASHRAE Handbook:4ASHRAE 1993 Fundamentals Handbook2.4 ASHRAE Guideline:4ASHRAE Guideline 2-1986 (RA90) Engineering Analysisof Experimental Data2.5 NSF Standards:5NSF ListingFood Equipment and Related Componentsand MaterialANSI/NSF 3-1996 Comm
9、ercial Spray-Type DishwashingMachines and Glasswashing MachinesANSI/NSF 5-1992 Water Heaters, Hot Water SupplyBoilers, and Heat Recovery EquipmentANSI/NSF 26-1980 Pot, Pan, and Utensil Washers3. Terminology3.1 Definitions:3.1.1 booster heater, na water heater that raises thebooster heater inlet wate
10、r supply temperature (typically 110Fto 140F (43.3C to 60C) to 180F (82.2C) or more toprovide high temperature sanitizing rinse water for a dish-washer machine.3.1.2 dishwasher machine, n(hereafter referred to as dish-washer) machine that uniformly washes, rinses, and heatsanitizes eating and drinkin
11、g utensils. The machine shall be1This test method is under the jurisdiction of ASTM Committee F26 on FoodService Equipment and is the direct responsibility of Subcommittee F26.06 onProductivity and Energy Protocol.Current edition approved June 1, 2013. Published August 2013. Originallyapproved in 20
12、01. Last previous edition approved in 2007 as F2022 01 (2007).DOI: 10.1520/F2022-01R13.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summar
13、y page onthe ASTM website.3Available from American National Standards Institute (ANSI), 25 W. 43rd St.,4th Floor, New York, NY 10036, http:/www.ansi.org.4Available from American Society of Heating, Refrigerating, and Air-Conditioning Engineers, Inc. (ASHRAE), 1791 Tullie Circle, NE, Atlanta, GA30329
14、, http:/www.ashrae.org.5Available from NSF International, P.O. Box 130140, 789 N. Dixboro Rd., AnnArbor, MI 48113-0140, http:/www.nsf.org.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States1capable of removing physical soil from properly
15、racked andpre-scraped items, and sanitizing multi-use eating and drinkingutensils.3.1.3 uncertainty, nmeasure of systematic and precisionerrors in specified instrumentation or measure of repeatabilityof a reported test result.3.2 Definitions of Terms Specific to This Standard:3.2.1 batch water flowi
16、ntermittent mode of water deliveryat specified flow rate and elapse time. This is the typical styleof water delivery of a booster heater supplying final rinse waterto a door type dishwasher machine.3.2.2 booster heater energy effciencyquantity of energyimparted to the water while heating, expressed
17、as a percentageof total amount of energy consumed by the booster heaterduring the capacity tests.3.2.3 booster heater inletthe point of connection on thebooster heater for the water line from the primary supply to thebooster heater.3.2.4 booster heater outletthe point of connection on thebooster hea
18、ter for the water line from the booster heater to thedishwasher.3.2.5 continuous water flowuninterrupted water deliveryby a booster heater at a specified flow rate. This is a typicalmode of water delivery of a booster heater supplying water toa conveyor or rack-less conveyor (flight) type dishwasher
19、machine.3.2.6 energy rateaverage rate of energy consumption(Btu/h or kW, (kJ/h) during the continuous flow tests.3.2.7 energy input ratepeak rate at which a booster heaterconsumes energy (Btu/h or kW, (kJ/h).3.2.8 flow capacity energy ratepeak rate at which abooster heater consumes energy (Btu/h or
20、kW, (kJ/h) duringthe flow capacity tests. Refers to maximum energy rate whilemaximum flow capacity rate is supplied.3.2.9 flow capacitymaximum water flow rate (gal/min,gal/h, (L/h) at which the booster heater can heat water from aspecified inlet temperature to an outlet temperature of 183 63F (83.9
21、6 1.7) during the continuous flow capacity test.3.2.10 pilot energy rateaverage rate of energy consump-tion (Btu/h) by a booster heaters continuous pilot (if appli-cable).3.2.11 primary supplythe service water heater system thatsupplies water to the booster heater under test.3.2.12 thermal effciency
22、, nquantity of energy imparted tothe water, expressed as a percentage of energy consumed bythe element(s), gas burner(s), steam coil(s), and steam injec-tor(s) during the flow capacity tests. Thermal efficiency data iscollected during the continuous flow capacity tests.4. Summary of Test MethodNOTE
23、1An energy supply meeting the manufacturers specificationshall be provided for the gas, electric, or steam booster heater under test.4.1 The booster heater under test is connected to theappropriate metered energy supply. The measured energy inputrate is determined and checked against the rated input
24、 beforecontinuing with testing.4.2 Pilot energy rate is determined, when applicable, for gasbooster heaters.4.3 Flow capacity, energy rate and energy efficiency of thebooster for continuous water flow is determined with thebooster heater inlet water supplied at 110+03 F (43.3+01.7C) and 140+03 F (60
25、.0+01.7 C).4.4 Flow rate, energy rate and energy efficiency of thebooster for continuous water flow at 50% of flow capacity isdetermined with the booster heater inlet water supplied at 110+03 F (43.3+01.7 C) and 140+03 F (60.0+01.7 C).4.5 The preheat energy consumption and time and idle/standby ener
26、gy consumption rate are determined while thebooster heater is operating with the thermostat(s) set at thecalibrated setting(s) to deliver 183 6 3 F at the booster heateroutlet. The booster heater is supplied with 110+03 F (43.3+01.7 C) and 140+03 F (60.0+01.7 C) water at the boosterinlet.5. Signific
27、ance and Use5.1 The energy input rate test is used to confirm that thebooster heater is operating properly prior to further testing.5.2 Booster heater flow capacity is an indicator of thebooster heaters ability to supply hot water for sanitation. Thebooster heaters flow capacity can be used by the o
28、perator todetermine the appropriate size booster heater for their opera-tion. Booster heater energy rate is an indicator of the boosterheaters energy consumption during continuous water flow.The energy rate can be used by food service operators toestimate the energy consumption of the booster heater
29、. Boosterheater energy efficiency is a precise indicator of a boosterheaters energy performance during the continuous flow test.This information enables the food service operator to considerenergy performance when selecting a booster heater.5.3 Booster heater flow capacity at 50 % of the maximumcapa
30、city is an indicator of the booster heaters ability toprovide hot water for sanitation at this reduce flow ratecondition. Booster heater energy efficiency at a flow rate of 50% of maximum capacity is an indicator of a booster heatersenergy performance at this flow rate. The booster heater outlettemp
31、erature during the capacity test at a flow rate of 50 % ofmaximum capacity is an indicator of the booster heaterstemperature response at this reduced flow rate.5.4 Preheat energy and time can be useful to food serviceoperators to manage power demands and to know how quicklythe booster heater can be
32、ready for operation.5.5 Idle energy rate and pilot energy rate can be used toestimate energy consumption during standby periods.6. Apparatus6.1 Barometer, for measuring absolute atmosphericpressure, to be used for adjustment of measured natural gasvolume to standard conditions. Shall have a resoluti
33、on of 0.2in. Hg and an uncertainty of 0.2 in. Hg.F2022 01 (2013)26.2 Exhaust Hood, (if applicable) some gas booster heatersmay require an exhaust hood for exhausting gas combustionproducts. Follow manufacturers venting specifications.6.3 Flowmeter, for measuring total water consumption ofthe booster
34、 heater. Shall have a resolution of 0.01 gal (40 mL)and an uncertainty of 0.01 gal (40 mL) at a flow rate as low as0.2 gpm (13 mL/s). Shall be designed to operate with watertemperatures between 50F to 195F. The flowmeter shall becalibrated at both 110F and 140F booster heater inlettemperatures and t
35、heir corresponding test flow rates andbooster heater outlet temperatures.6.4 Gas Meter, for measuring the gas consumption of thebooster heater (if applicable). Shall have a resolution of at least0.01 ft3(0.0003 m3) and a maximum uncertainty no greaterthan1%ofthemeasured value for any demand greater
36、than2.2 ft3/h (0.06 m3/h). If the meter is used for measuring the gasconsumed by pilot lights, it shall have a resolution of at least0.01 ft3(0.0003 m3) and have a maximum uncertainty nogreater than2%ofthemeasured value.6.5 Insulation, for insulating all exterior fittings and plumb-ing. The insulati
37、on shall have a thermal insulation value (Rvalue) of at least 4 (h ft2 F)/Btu (5.67 (m2 C)/W).6.6 Pressure Gage, for monitoring natural gas pressure.Shall have a range of 0 to 10 in. H2O, a resolution of 0.5 in.H2O, and a maximum uncertainty of1%ofthemeasuredvalue.6.7 Pressure Gage, for monitoring w
38、ater pressure suppliedto and from the booster heater. The pressure gage on thedownstream side of the booster heater shall have a range of 15to 25 psi, a resolution of 61 psi, and a maximum uncertaintyof1%ofthemeasured value. The pressure gage on theupstream side of the booster heater shall have a ra
39、nge of 0 to200 psi, a resolution of 65 psi, and a maximum uncertainty of1 % of the measured value.6.8 Stopwatch, with a 1-s resolution.6.9 Temperature Sensor, for measuring natural gas tempera-ture in the range of 50F to 100F (10C to 37.8C), with aresolution of 0.5F (0.3C) and an uncertainty of 61F(
40、0.6C).6.10 Thermocouple Probe, industry standardTypeTorTypeK thermocouples capable of immersion with a range of 50F to200F (10C to 93.3C) and an uncertainty of 61F.6.11 Watt-Hour Meter, for measuring the electrical energyconsumption of a booster heater. Shall have a resolution of atleast 10 Wh and a
41、 maximum uncertainty no greater than 1.5 %of the measured value for any demand greater than 100 W. Forany demand less than 100 W, the meter shall have a resolutionof at least 10 Wh and a maximum uncertainty no greater than10 %.6.12 Water Pressure Regulator, for controlling the waterline pressure to
42、and from the booster heater. Two regulators arerequired. Adjustable within a range of 10 to 30 psi for theregulator downstream of the booster heater. Adjustable withina range of 10 to 200 psi for the regulator upstream of thebooster heater.6.13 Solenoid Valve, for regulating water flow from theboost
43、er heater. Sized to booster heater manufacturers pipediameter specifications.6.14 Tempering Valve or Equivalent Temperature ControlDevice, for regulating the temperature of the water beingsupplied to the booster heater inlet. Tempering valve shall becapable of operating within the delivered water te
44、mperaturerange from 100F (37.8C) to 150F (65.6C) and capable ofmaintaining 61.5F (60.8C) of any specific delivery tem-perature set point within this range.6.15 Steam Flowmeters, for measuring the flow of steam tothe booster heater (if applicable). Shall have a resolution of0.01 ft3(0.0003 m3) and a
45、maximum uncertainty of1%ofthemeasured value.6.16 Calibrated Exposed Junction Thermocouple Probes,industry standard Type T or Type K thermocouple with a rangefrom 50F to 200F (10 to 93.3C), a resolution of 0.2F(0.1C), and an uncertainty of 1.0F (0.5C), for measuringtemperature at the booster heater i
46、nlet and outlet connections.Calibrated Type K or Type T 24 GA thermocouple wire withstainless steel sheath and ceramic insulation is the recom-mended choice for measuring the booster heater inlet and outlettemperatures. The thermocouple probe shall be fed through acompression fitting so as to submer
47、se the exposed junction inbooster heater water inlet and outlet.6.17 Temperature and Pressure Relief Valve(s), sized tohandle the maximum energy input of the booster heater withautomatic reset and capable of releasing at temperatures andpressures above the booster heater maximum working condi-tions.
48、 The relief valve can be integral with both temperatureand pressure relief capacity or separate valves for temperatureand pressure control.6.18 Hammer Arrestor (Shock Absorber), to eliminate waterhammer caused by the quick closing of the solenoid valve.6.19 Throttling Valve, to adjust the water flow
49、 rate (gal/minand gal/h) from the booster heater. Maximum water flowthrough throttling valve shall be large enough to accommodatethe largest water flow requirements of the booster heater.Throttling valve shall be gate type or equivalent industrystandard. Valve shall be sized to booster heater manufacturerspipe diameter specifications.6.20 Primary Supply, water heating system capable ofsupplying water at each of the following temperature ranges of110+03 F
