1、. - I qc MIL-C-51385B bb 77777Ob OLibLb2 7 MIE-C-5 83 8 5B (EA) 30 August 1990 SUPERSEDJNG 24 November 1986 MIL-C-5 1385A(EA) MILITARY SPECIFICATION CABLE ASSEMBLY, POWER, ELECTRICAL: ABCA-M168 This specjication is approved for use by the U.S. Army Chemical Research, Development and Engineering Cent
2、er, Department of the Army, and is available for use by all Departments and Agencies of the Department of Defense. 1. SCOPE 1.1 Scope. This specification covers one type of electrical power cable assembly (see 6.1). 2. APPLICABLE DOCUMENTS 2.1 Government documents. 2.1.1 Specifications, standards, a
3、nd handbooks. The following specifications, stan- dards, and handbooks form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those listed in the issue of the De- partment of Defense Index of Specifications and Standards (DODISS) an
4、d supplement thereto, cited in the solicitation (see 6.2). Beneficial comments (recommendations, additions, deletions) and any pertinent data which may be of use in improving this document should be addressed to: Commander, U.S. Army Chemical Research, Development and Engineering Center, ATTN: SMCCR
5、-PET-S, Aberdeen Proving Ground, MD 2 10 10-5423 by using the self-addressed Standardization Document Improvement Proposal (DD Form 1426) appearing at the.end of this document or by letter. AMSC NIA FSC 6665 DISTRIBUTJON STATEMENT A. Approved for public release; distribution is unlimited. %- . Provi
6、ded by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-C-51385B 66 9 779770b OllbLb3 7 G ; MIL-C-5 1385B(E) 1 STANDARDS FEDERAL FED. TEST METHOD STD. NO. 101 - Test Procedures for Packaging Materials MIL-SIFD-454-General Requirements for Electronic Equipment
7、. (Unless otherwise indicated, copies of federal and military specifications, standards, and handbooks are available from the Standardization Documents Order Desk, Building 4D, 700 Robbins Avenue, Philadelphia, PA 191 11-5094.) 2.1.2 Other Government documents, drawings, and publications. The follow
8、ing other Government documents, drawings, and publications form a part of this document to the extent specified herein. Unless otherwise specified, the issues are those cited in the solicita- tion. U. S. ARMY CEMICAL RESEARCH, DEVELOPMENT AND ENGINEERING CENTER DRAWINGS 5-15-5550 - Cable Assembly, P
9、ower, Electrical: ABCA-M168 SPECIAL PACKAGING INSTRUCTiONS (SPI) P5-15-5550 - Cable Assembly, Power, Electrical: ABCA-M168 (Copies are available from Commander, U.S. Army Information Systems Command, ATTN: ASQNC-ART-CTF, Rock Island, IL 61299-7300.) 2.2 Order of precedence. In the event of a conflic
10、t between the text of this document and the references cited herein, the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. 3. REQUIREMENTS 3.1 Materials and components. 3.1.1 Materials.
11、 All materials cited on Drawing 5-15-5550 and on the subsidiary draw- ings shall conform to the specifications listed thereon, or to the specific characteristics set forth on the drawings and in this specification. 2 Provided by IHSNot for ResaleNo reproduction or networking permitted without licens
12、e from IHS-,-,-MIL-C-5L385B 66 U 777770b 046Lb4 O M MIL-C-51385B(EA) 3.1.2 Components. All components of the cable assembly shall conform to the specifi- 0 cations and drawings listed on Drawing 5-15-5550 and subsidiary drawings. 3.2 Manufacture and assembly. The components shall be manufactured and
13、 assembled as specified on the subsidiary drawings listed on Drawing 5-15-5550. 3.3 Resistance of cable assembly. The cable assembly shall have the resistances speci- fied in table I when tested in accordance with 4.4.6.1. Table 1.4 - tsI From P1-A P1-A P1-B E-2 Pl-Shell P1 -S hell P2-1 P2-Shell P2-
14、Shell P2-Shell To P1-E P2-5 P2-1 P2-4 Pl-A P1-B P2-5 p2-1 P2-2 P2-5 Resistance (ohms) 1.0, max. 1.0, max. 1.0, max. 1.0, max. . 1.0 x 16min. 1.0 x 16min. 1.0 x 16min. 1.0 x 0min. 1.0 x 16min 1.0 x 16min. 3.4 First article. When specified (see 6.2), a sample shall be subjected to the first a article
15、inspection (see 6.3) in accordance with 4.3. 3.5 Workmanship. The workmanship of the cable assembly shall be in accordance with MIL-STD-454. 4. QUALITY ASSURANCE PROVISIONS 4.1 Responsibility for inspection. Unless otherwise specified in the contract or pur- chase order, the contractor is responsibl
16、e for the performance of all inspection require- ments (examinations and tests) as specified herein. Except as otherwise specified in the contract or purchase order, the contractor may use his own or any other facilities suitable for the performance of the inspection requirements specified herein, u
17、nless disapproved by the Government. The Government reserves the right to perform any of the inspections set forth in this specification where such inspections are deemed necessary to ensure supplies and services conform to prescribed requirements. 4.1.1 Responsibility for compliance. All items shal
18、l meet all requirements of sections 3 and 5. The inspection set forth in this specification shall become a part of the contractors overall inspection system or quality program. The absence of any inspection requirements in the specification shall not relieve the contractor of the responsibility of e
19、nsuring that all 3 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-999790b 04b3865 2 - MIL-C-S1385B(EA) - MIL-C-513858 bb products or supplies submitted to the Government for acceptance comply with all require- ments of the contract. Sampling inspect
20、ion, as part of manufacturing operations, is an acceptable practice to ascertain conformance to requirements, however, this does not authorize submission of known defective material, either indicated or actual, nor does it commit the Government to accept defective material. 41.2 Contractor assurance
21、 of compliance. The contractors quality program or de- tailed inspection system shall provide assurance of compliance of all characteristics with the applicable drawing, special packaging instruction, and specification requirements using, as a minimum, the conformance criteria specified herein. 4.1.
22、3 Alternative inspection provisions. Alternative inspection procedures, methos, or equipment, such as statistical process control, tool control, and other types of sampling procedures may be used by the:contractor when they provide, as a minimum, the level of quality assurance required by the inspec
23、tion provisions specified herein. Prior to applying such alternative procedures, methods, or equipment, the contractor shall describe them in a written proposal submitted to the Government for evaluation and approval. (See 6.5) When required, the contractor shall demonstrate that the effectiveness o
24、f each proposed alterna- tive is equal to or better than the quality assurance provisions specified herein. In cases of dispute as to whether the contractors proposed alternative provides equal quality assur- ance, the provisions of this specification shall apply. All approved alternative inspection
25、 provisions shall be specifically incorporated into the contractors quality program or de- tailed inspection system, as applicable. 4.2 Classification of inspections. The inspection requirements specified herein are classified as follows: (a) First article inspection (see 4.3) (b) Quality conformanc
26、e inspection (see 4.4) 4.3 First article inspection. 4.3.1 Sample. The first article sample shall consist of three cable assemblies manufac- tured and packaged (when applicable) using the same methods, materials, equipment, and processes as will be used during regular production and three empty unit
27、 pack containers. Empty unit pack containers shall not be part of the first article sample when packaging is for interplant shipment. The first article sample shall be submitted for inspection and ap- proval in accordance with the terms of the contract. 4.3.2 Inspections to be performed. As determin
28、ed by the Government, the sample first article items may be subjected to any or all of the examinations and tests specified in this specification and be inspected for compliance with any or all of the requirements of the applicable drawings and special packaging instructions. 4 Provided by IHSNot fo
29、r ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-C-5 1385B(EA) 4.3.3 Rejection criteria. If any first article sample item fails to comply with any of the applicable requirements, the first article sample shall be rejected. The Government reserves the right to terminat
30、e inspection upon any failure to comply with any of the requirements. The contractor shall obtain written approval from the contracting activity prior to proceed- ing with regular production. 4.4 Quality conformance inspection. 4.4.1 Lotting. A lot shall consist of the items produced by one manufact
31、urer, at one plant, from the same materials, under essentially the same manufacturing conditions, and at essentially the same time. 4.4.2 Sampling. Sampling shall be conducted in accordance with the classification of characteristics in 4.4.5 and, when specified, table II. Samples shall be selected a
32、t random. TABLE II. Sampling Lot size 2 to 8 9 to 15 16 to 25 26 to 50 51 to 90 91 to 150 151 to 280 281 to 500 501 to 1200 1201 to 3200 3201 to 10000 10001 to 35000 35001 to 150000 150001 to 500000 500001 and over I * * * * * * * * * 1250 1250 1250 1250 1250 1250 II * * * * * * * 315 315 315 315 31
33、5 490 715 715 Inspection levels and sample sizes III * * * * * 125 125 125 125 125 192 294 294 345 435 IV * * * * 50 50 50 50 75 116 116 135 170 200 244 V * * * 32 32 32 32 48 73 73 86 108 123 156 189 VI * * 20 20 20 20 20 47 47 53 68 77 96 119 143 * 13 13 13 13 13 20 29 34 42 50 60 74 90 102 * 8 8
34、8 8 12 19 21 27 35 38 46 56 64 64 Ix 5 5 5 5 7 11 13 16 19 23 29 35 40 40 40 X 3 3 3 5 6 7 10 11 15 18 22 29 29 29 29 XI 2 2 3 5 5 6 7 9 11 13 15 15 15 15 15 *Indicates one hundred percent inspection. If sample size exceeds lot size, perform one hundred percent inspection. Accept the lot represented
35、 on zero nonconforming characteristics and reject the lot represented on one or more nonconforming characteristics for all inspection levels. - 5 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-C-5 1 3 8 5B (EA) 4.4.3 Inspection procedure. Every
36、item in the lot shall be inspected for critical charac- teristics, The lot represented shall be rejected when nonconformance to a critical character- istic is found, Sample items and, when applicable, the packaging thereof shall be examined and tested in accordance with the classification of charact
37、eristics in 4.4.5. Failure of any sample item to conform to any characteristic in the classification of characteristics based on the sampling and acceptance criteria specified therein shall be cause for rejection of the lot represented. 4.4.4 Inspection characteristics. Critical characteristics are
38、characteristics whose non- conformance to specified requirements is likely to result in hazardous or unsafe conditions for individuals using, maintaining, or depending upon the product or whose nonconfor- mance to specified requirements is likely to prevent performance of the tactical function of a
39、major end item, Major characteristics are characteristics whose nonconformance to speci- fied requirements is likely to result in failure or to reduce materially the usability of the item for its intended purpose. Minor characteristics are characteristics whose nonconfor- mance to specified requirem
40、ents is not likely to reduce materially the operation or usability of the item for its intended purpose. 4.4.5 Classification of characteristics. Quality conformance examinations and tests shall be as specified in the following classification of characteristics paragraphs. When specified herein, acc
41、ept on O and reject on 1 attributes sampling inspection shall be per- . formed on the designated characteristics using the stated levels in table I for selection of sample sizes. 6 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-9; ARAGRAPH 4.4.5 (a)
42、 CAT EGO RY Critical Major 101 102 MIL-C-51385B bb I 777370b 0461b 8 I MIL-C-5 1385B(EA) CLASSIFICATION OF CHARACTERISTICS TITLE DRAWING NUMBER Cable Assembly, Power, Electrical: ABCA-M168 5-15-5550 NEXTHIGHERASSY OF CHARACTERISTIC None defined Resistance of cable assembly W orkmans hip NOTES: CE -
43、Commercial inspection equipment VI - Visual inspection SAMPLING AND ACCEPTANCE CRITERIA 100% inspection rable II, level III IEQUIREMENT PARAGRAPH 3.3 3.5 INSPECTION METHOD CE VI 7 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-PARAGRAPH 4.4.5 (b) CA
44、TEGORY Critical Major 101 102 103 104 105 106 107 MIL-C-5 1385B(EA) CLASSIFICATION OF CHARACTERISTICS TITLE Packaging CHARACTERISTIC None defined Unit pack container leakage Unit pack container seam Item completely cleaned and dry pric to unit packing Intimate wrap evident and correct Unit pack cont
45、ainer evident and Supplemental container evident and Unit pack container markings correci correct correct evident and legible SAMPLING AND ACCEPTANCE CRITERIA Table II, level Ei ACC O, Rej 1* rable II, level DI rable II, level DI Table II, level DI rable II, level III rable II, level DI VOTES: This
46、paragraph is not applicable to packaging for interplant shipment. * Sample shall consist of five closed empty unit pack containers * Destructive test CE - Commercial inspection equipment VI - Visual inspection 3EQUIREMENl PARAGRAPH 5.1 5.1 5.1 5.1 5.1 5.1 5.1 IN SPECTI ON METHOD 4.4.7.1 4.4.7.2* * V
47、I VI and CE VI and CE VI and CE VI and CE 8 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-C-51 385B(EA) 4.4.6 Tests. The test on the cable assembly shall be conducted as follows: 4.4.6.1 Resistance of cable assembly. Connect an ohmmeter with an
48、 accuracy of no less than f 2“of arc on the R x 1 scale, 1.5“ of arc on the R x 100 scale and R x 10K scale, successively to each pair of test points listed in table I. Measure for the specified resistance at each pair of test points. 4.4.7 Packaging tests. 4.4.7.1 Unit pack container leakage. The u
49、nit pack container shall be tested in accor- dance with method 5009.2 of FED. TEST METHOD STD. NO. 101 using the hot water technique. 4.4.7.2 Unit pack container seam. The closure seam of the empty unit pack container shall be prepared under the same conditions used for unit pack assemblies. The closure seam of the empty unit pack container shall be tested in accordance with method 2024 of FE
