1、MIL-R-53002 LO 7797706 033qYi.17 7 1 I I MGR-5302(ME) 16 February 1982 MILLTARY SPECIFICATION RETROFIT KIT, ROLLER, MINE CLEARING: I TRACK-WIDTH, TANK-MOUNTED. This specification is approved for use by the Mobility Equipment Research and Development Command, Department of the Army, and is available
2、for use by all Departments and Agencies of the Department of Defense. 1, SCOPE 1.1 Scope. This specification defines the requirements for the mine clearing roller system retrofit kit (M60 series tank). 2. APPLICABLE DOCUMENTS 2.1 Government documents. 2.1.1 Specifications and standards. Unless other
3、wise specified (see 6.21, the following specifications and standards of the issue listed in that issue of the Department of Defense Index of Specifications and Standards (DoDISS) specified in the solicitation, form a part of this specification to the extent specified herein. SPECIFICATIONS FEDERAL P
4、PP-B-6 O1 MILITARY MI L-B-117 - Boxes, Wood, Cleated Plywood. - Bag, Sleeve and Tubing - Interior Packaging. eneficial comments (recommendations, additions, deletions) and any pertinent ata which may be of use in improving this document should be addressed to: US Army Mobility Equipment Research and
5、 Development Command, ATTN: DRDME-DS, Fort Belvoir, VA 22060 by using the self-addressed Standardization Document Improvement Proposal (DD Form 1426) appearing at the end of this document or by better. L FSC 1095 THIS DOCUMENT CONTAINS i( PAGES. Provided by IHSNot for ResaleNo reproduction or networ
6、king permitted without license from IHS-,-,-MIL-R-53002 LO 9779706 03344Li 9 W ._ MIL-T-704 MIL-1-6866 MIL-C-16173 STANDARDS FEDERAL FED-STD-101 MILITARY MIL-STD-10 5 MIL-STD-129 MIL-STD-130 MIL- STD-118 8 MIL-R-5 300 2 ( M3 ) - Treatment and Painting of Materiel. - Inspection, Penetrant Method of.
7、- Corrosion Preventive Compound, Solvent Cutback, Cold-application. - Preservation, Packaging, and Packing Materials, Test Procedures. - Sampling Procedures and Tables for - Marking for Shipment and Storage. - Identification Marking of U.S. Military - Commercial Packaging of Supplies and Inspection
8、by Attributes. Property. Equipment. (Copies of specifications and standards required by manufacturers in connection with specific acquisition functions should be obtained from the contracting activity or as directed by the contracting. officer.) 2.1.2 Other Government documents, drawings, and public
9、ations. The following other Government documents form a part of this specification to the extent specified herein. DRAWINGS ME TA13222E0025 - Retrofit Kit, Mine Clearing Roller System, 2.2 Other publications. The following documents form a part of this specification to the extent specified herein, T
10、he issues of the documents which are indicated as DoD adopted shall be the issue listed in the current DoDISS and the supplement thereto, if applicable. AMERICAN WELDING SOCIETY (AWS) D1.1 - Structural Welding Code, Section 5, Qualification. (Application for copies should be addressed to American We
11、lding Society, 2501 33125. ) Northwest Seventh Street, Miami, FL 2 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-R-53002 10 777770b 033qq47 O m MIL-R-53002(W,) AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME) - Boiler and Pressure Vessel Code, S
12、ection IX, Welding Qualifications. (Application for copies should be addressed to American Society of Mechanical Engineers, 345 East 47th Street, New York, NY 10017.) (Technical society and technical association specifications and standards are generally available for reference from libraries. among
13、 technical groups and using Federal agencies.) They are also distributed 2.3 Order of precedence. In the event of a conflict between the text of this specification and the references cited herein, the text of this specification shall take precedence. 3. REQUIREMENTS 3.1 Description. Requirements for
14、 the retrofit kit shall be in accordance with Top Assembly, TA13222E0025 and as specified herein. 3.1.1 Drawings. The drawings forming a part of this specification are end No deviation from the prescribed dimensions or tolerances is product drawings. permissible without prior approval of the contrac
15、ting officer. could cumulatively result in incorrect fits, the contractor shall provide tolerances within those prescribed on the drawings to insure correct fit, assembly, and operation of the kit. Any data (e.g., shop drawings, layouts, flow sheets, processing procedures, etc.) prepared by the cont
16、ractor or obtained from a vendor to support fabrication and manufacture of the production item shall be made available, upon request, for inspection by the-contracting officer or his designated representative. Where tolerances 3.2 First article (first produced kit). The contractor shall furnish one
17、or more kits as specified (see 6.2) for examination and testing within the timeframe specified (see 6.2) to prove that his production methods will produce kits that comply with the requirements of this specification. tests shall be as specified in Section 4 and shall be subject to surveillance and a
18、pproval by the Government (see 6.3). Examination and 3.3 Carburization. Carburization and heat treatment methods will be in accordance with drawing 1322230074 and the Quality Assurance Provisions (QAP). 3.4 Material. Material shall be as specified on the applicable drawings. - Materials not specifie
19、d shall be selected by the contractor and shall be subject to all provisions of this specification (see 6.4). 3.5 Safety. Nonfunctional sharp edges, projecting points, and excessive length of fastening devices shall be avoided. 3.6 Interchangeability. All parts having the same part number shall be I
20、nterchangeable parts are functionally and dimensionally interchangeable. defined as two or piore like parts possessing such functional and physical characteristics as to be equivalent in performance and durability and capable of 3 Provided by IHSNot for ResaleNo reproduction or networking permitted
21、without license from IHS-,-,-MIL-R-53002 LO W 9494906 0334450 7 MIL-R-5 3002( EE ) being exchanged one for the other without alteration of the parts themselves or of adjoining parts and without selection for fit or performance. 3.7 Treatment and painting. The portions of the kit normally painted sha
22、ll be cleaned, treated, and painted in accordance with MIL-T-704, type A, color forest green. MIL-T-704 shall be insulated as specified. Nonpermissible galvanic couples (dissimilar metals) as defined in 3.8 Identification marking. The kit shall be identified in accordance with MIL-STD-130. 3.9 Workm
23、anship. Each kit shall be clean and free from sand, dirt, fins, pits, scale, rust, burrs, sharp edges, cracks, poor or unsound welds, or any other defects that could impair its installation/utilization. 3.9.1 Metal fabrication. Metal used in fabrication shall be free from rust and corrosion. steel,
24、may be employed instead of shearing and sawing. taken to avoid overheating. effects to the properties of the metal. ensure end use applications. edges, and corners, except when sharp edges or corners are required or where they are not detrimental to safety. Flame cutting, using tips suitable for the
25、 thickness of the Precaution shall be These precautions are necessary to Maintain proper cooling rates to preclude adverse External surfaces shall be free from burrs, sharp 3.9.2 Welding. The surfaces of parts to be welded shall be free from rust, scale, paint, grease, and mill scale that can be rem
26、oved by chipping and wire brushing, and other foreign matter. permanent deformation or failure when the parts connected by the welds are subjected to proof and service loading. Parts to be joined by fillet welds shall be brought into as close contact as possible and in no event shall be separated by
27、 more than 3/16 inch unless appropriate bridging techniques are used. accordance with TA13222E0025. No deviations from these requirements are permissible without prior Government approval. Welds shall withstand stress without The welding process used in installation of the kit shall be in 3.9.2.1 We
28、lders. Before assigning any welder to manual welding work covered by this specification, the contractor shall provide the contracting officer with certification that the welder has passed qualification tests as prescribed by either of the following listed codes for the type of welding operations to
29、be performed and that such qualification is effect.ive as defined by the particular code: AWS D1.l, Structural Welding Code, Section 5, Qualification. ASME Boiler and Pressure Vessel Code, Section IX, Welding Qualifications. Contractors who make only horizontal welds need not qualify welders for “al
30、l position welding.“ standard welder qualification may be substituted for the above codes provided that the contractors procedure is equivalent to the above codes, contractor shall be responsible or determining that automatic welding equipment operators are capable of producing quality welds in acco
31、rdance with AWS or ASME codes. Subject to approval by the Government, the contractors The 4 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,- MIL-R-53002 10 m 7777906 0339451 7 9 MIL-R-53002 (ME 39.3 Inspection. Inspect all welds with dye penetrant in
32、 accordance with MIL-1-6866. No cracks are permissible. Workmanship specimens required by the applicable specifications shall be approved by quality assurance representatives of the contracting activity. 4. QUALITY ASSURANCE PROVISIONS 4.1 Responsibility for inspection. Unless otherwise specified (s
33、ee 6.21, the contractor is responsible for the performance of all inspection requirements as specified herein. use his own or any other facilities suitable for the performance of the inspection requirements specified herein, unless disapproved by the Government. Inspection records and examinations a
34、nd tests performed by the contractor shall be kept complete and available to the Government for a period of 4 years following completion of the contract. The Government reserves the right to perform any of the inspections set forth in this specification where such inspections are deemed necessary to
35、 assure supplies and services conform to prescribed requirements. Except as otherwise specified (see 6.21, the contractor may 4.1.1 Component and material inspection. The contractor is responsible for ensuring that components and materials used are manufactured, examined, and tested in accordance wi
36、th referenced specifications, standards, drawings, QAP, and tolerances as applicable. 4.2 Classification of inspections. Inspection shall be classified as follows: (a) (b) (c) Inspection comparison (see 4.6). (d) Initial production inspection (see 4.3). Quality conformance inspection (see 4.4). Insp
37、ection of packaging (see 4.7). 4.3 Initial production inspection. When specified (see 6.31, one or more These initial production kits from the first ten units being fabricated by production tooling will be selected by the Government for examination and tests. kits will be examined for the characteri
38、stics listed in column 3 of table I and subjected to the test specified id column 3 of table II to determine conformance to the requirements of this specification. The inspection will be performed by the contractor at the contractors location and witnessed by Government inspectors. remaining kits fr
39、om the quality conformance inspection and acceptance provisions specified in 4.4. In addition to any test specified as part of the initial production test, the Government reserves the right to conduct any or all other tests contained in this specification as part of the initial production test. Fail
40、ure of such additional tests shall have the same effect as failure of those tests specified as initial production tests. Acceptance of an initial production kit shall not exclude the 4.3.1 Inspection failure. Failure of an initial production kit to meet any requirement specified herein during, and a
41、s a result of, examination and tests specified in 4.3 and 4.4 shall be cause for refusal by the Government to continue acceptance of production kits until evidence has been provided by the contractor that corrective action has been taken to eliminate the deficiencies. 5 Provided by IHSNot for Resale
42、No reproduction or networking permitted without license from IHS-,-,-MIL-R-53002 LO 777770b 0334452 O Correction of such deficiencies shall be accomplished by the contractor at no cost to the Government. production inspection will be considered prima facie evidence that all kits accepted prior to th
43、e completion of initial production inspection are similarly deficient, unless evidence to the contrary is furnished by the contractor and such evidence is acceptable to the contracting officer. Any deficiencies found as a result of the initial 4.4 Quality conformance inspection. 4.4.1 Sampling. Samp
44、ling for examination and tests shall be in accordance with MIL-STD-105 4.4.2 Examination. 4.4.2.1 Samples. Samples selected in accordance with 4.4.1 shall be examined for the major and minor defects specified in column 3 of table I. Quality Level (AQL) shall be 2.5 percent defective for major defect
45、s and 4.0 percent defective for minor defects. Acceptable 4.4.3 Tests. 4.4.3.1 Samples. Samples selected in accordance with 4.4.1 shall be subjected to the test specified in column 3 of table II. shall be cause for rejection. Failure of any test 4.5 Inspection schedule. 4.5.1 Examination. 6 Provided
46、 by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-R-53002 LO 377770b 0334453 2 9 init. Prod. 1 - MIL-R-53002(BE) TABLE I. Examination schedule. Qual. Test Req. Conf , Test Par a. Par a. 2 3 4 5 X Production pack 4.7.1.2 3.6 nit. Prod. 1 X X X X X X X X X X
47、 Qual. Conf . 2 X X X X X X X X X X Characteristic Q MAJOR 101. Dimensions are not as specified. 102. Parts and components are not complete. 103. Safety is not as specified. 104. Workmanship is not as specified. 105. Welding certification is not furnished. 106. Parts are not interchangeable. 107. 10
48、8. Carburization and heat treatment is not as Material is not as specified. specified. MINOR 201. 202. Identification marking is not as specified. Treatment and finish are not as specified. Req. Para. 4 3.1.1 3.1.1 3.5 3.9 3.9.2.1 3.6 3.4 3.3 3.7 3 .a 4,5.2 Tests. - 4.5.2.1 Test conditions. Unless o
49、therwise specified, conformance tests shall be performed by the contractor at the contractors location, witnessed by Government inspector s. 4.5.2.2 Test schedule. TABLE II. Test schedule. 7 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-R-53002 10 W 7999706 033LJL(5L( 4 W MIL-R-53002 (ME) 4.5.2.3 Test procedures (initial production testing). One or more initi
