1、MIL-T-51289B 10 999990b 0333b70 5 W MIL-T-51289B( EX) 22 Mav 1985 SUPERSEDING MIL-T-51289A( MU) 12 August i970 MILITARY SPECIFICATION TEST SET, FLAME THROWER - RIOT CONTROL AGENT DISPERSER, HYDROSTATIC - VOLUMETRIC, 6000 PSI, M5 This specification is approved for use by U.S. Army Armament, Munitions
2、 and Chemical Command, Department of the Amoy, and is available for use by all Departments and Agencies of the Department of Defense. 1. SCOPE 1.1 Scope. This specification covers a test set for hydrostatic and volumetric testing portable flame throwers and agent dispersers. 2. APPLICABLE DOCUMENTS
3、2.1 Government documents. 2.1.1 Specifications, standards, and handbooks. Unless otherwise specified, the following specifications, standards, and handbooks of the issue listed in that issue of the Department of Defense Index of Specifications and Standards (DODISS) specified in the solicitation for
4、m a part of this specification to the extent specified herein. -I : Beneficial comments ( recommendations , additions , deletions) and any perti- : : nent data which may be of use in improving this document should be addressed: : to: Commander, U.S. Army Armament, Munitions and Chemical Command, ATT
5、N: : : AMSMC-TDC-S (A) , Aberdeen Proving Ground, MD 21010-5423 by using the self- : : addressed Standardization Document Improvement Proposal ( DD Form 1426) : appearing at the end of this document or by letter. FSC i040 DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimit
6、ed. -THIS DOCUMENT CONTAINS . 7 PAGES Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-T-51287B 10 m 7777706 0333671 7 m SPECIFICATIONS FEDERAL QQ-S-781 PPP-B-601 PPP-C-843 PPP-F-3 20 PPP-B- PPP-P-2gl PPP-T-60 PPP-T-76 MIL-T-51289B( U) Strapping,
7、Steel, and Seals, . Boxes, Wood, Cleated-Plywood. Boxes, Shipping, Fiberboard Cushioning Material, Cellulosic. Fiberboard: Paperboard, Wrapping and Cushioning. Tape: Packaging, Waterproof. Tape y Pressure-Sensitive Adhesive, Packaging/Paper (For Corrugated and Solid, Sheet Stock (Container Grade) y
8、and Cut Shapes. Carton Sealing) . MILITARY MIL-P- - Preservation, Methods of, MIL-B-121 - Barrier Material, Greaseproofed, Waterproofed, Flexible. MIL-B-2427 - Box, Ammunition Packing : Wood, Nailed. STANDARDS MILITARY MIL-STD-105 - Sampling Procedures and Tables for Inspection by MIL-STD-129 - Mark
9、ing for Shipment and Storage. MIL-STD-1168 - Ammunition Lot Numbering. Attributes, 2.1.2 Other Government documents, drawings, and publications. The following other Government documents, drawings, and publications form a part of this spec- ification to the extent specified herein. DRAWINGS AND TECHN
10、ICAL DATA PACKAGE LIST (TDPL) US ARMY ARMAMENT, MUNITIONS AND CHEMICAL COMMAND CHESIICAL RESEARCH AND DEVELOPMENT CENTER TDPL 81-6-392 - Test Set, Flame Thrower - Riot Control Agent Disperser, Hydrostatic - Volumetric, 6000 psi, M5. t 5- (Copies of specifications standards , handbooks, drawings and
11、publications required by manufacturers in connection with specific acquisition functions should be obtained from the contracting activity or as directed by the contrac- ting officer . ) 2 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-O MIL-T-51287B
12、 LO 7977906 0333672 7 m 2.3 Order of precedence. In the event of a conflict between the text of this specification and the references cited herein, the text of this specifica- tion shall take precedence. 3.1 Materials and components. - . 3.1.1 Materials. All materials cited on TDPL 81-6-392 or on th
13、e subsidiary drawings shall conform to the specifications listed thereon, or to the specific characteristics set forth on the drawing. Y 3.1.2 Components. All components of the kit shall conform to the specifics- . tions and drawings listed on TDPL 81-6-392 and subsidiary drawings. 3.2 Pump leakage.
14、 The pump shall not leak when pressurized to 3750 + 50 or - O pounds per square inch gage (pig) for a period of 30 + 1 or -0 minutes when tested as specified in 4.4.5. 3.3 - Kit. The components shall be assembled into a kit as specified in sec- tion 5. 3.4 First article. Prior to the start of regula
15、r production, a first article Lot of test set components shall be produced for examination and tests in accordance with this specification. 3.5 Workmanship. The components of the kit shall be free from contamination (foreign matter, oil or grease) and damage such as dents, cracks or deformation that
16、 could affect their use. 4. QUALITY ASSWCE PROVISIONS 4.1 Responsibility for inspection. 4.1.1 Contractors responsibility. Unless otherwise specified in the con- tract or purchase order, the contractor is responsible for the performance of all inspection requirements as specified herein. in the cont
17、ract or purchase order, the contractor may use his own or any other facilities suitable for the performance of the inspection requirements speci- fied herein, unless disapproved by the Government. right to perform any of the inspections set forth in the specification where such inspections are deeme
18、d necessary to assure supplies and services conform to prescribed requirements. Except as otherwise specified The Government reserves the 4.1.2 Objective evidence. The contractor shall provide objective evidence acceptable to the contracting officer that the requirements of 3.1 and section 5 for whi
19、ch specific inspection has not been provided in this specification have been satisfied. O 3 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-T-51289B( EA) O 4.2 Classification of inspections. The inspection requirements specified herein are classi
20、fied as follows: (a) (b) (c) First article inspection (see 4.3) . Quality conformance inspection ( see 4.4). Packaging inspection (see 4.4) . 4.3 First article inspection. 4.3.1 - Lot. A first article lot of five each of all components, subassem- blies, assemblies and packaging (section 5) shall be
21、manufactured using the same methods, materials, equipment and processes as will be used during regular production. 4 . 3.2 4.3.2.1 For examination and tests. The sample components, subassemblies, assemblies and packaging shall be examined and tested for all specification and drawing requirements. In
22、spect ion procedure. 4.3.2.2 Acceptance/rejection criteria. The first article sample shall comply with the examination and tests specified in 4.3.2.1 to be acceptable. The acceptance number is zero. The contractor shall obtain written approval from the contracting officer prior to proceeding with re
23、gular production. 4.4 Quality conformance inspection. 4.4.1 Lotting. Fach lot of test sets shall be identified and controlled in accordance with MIL-STD-1168. 4 . 4.2 Sampling. 4.4.2.1 For examination. Sampling shall be conducted in accordance with MIL-STD-105. 4.4.2.2 For leakage test. There is no
24、sampling. Each pump in the lot shall be tested, 4.4.3 Inspection procedure. 4.4.3.1 For examination. The test set packaging shall be examined in accordance with the classification of defects and MIL-STD-105. 4.4.3.2 For leakage test. Each pump shall be tested in accordance with 4.4.5. ny pump failin
25、g the test shall be rejected. 4 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-T-51289B( EA) 4.4.4 Classification of defects. (a) Packaging inspection ( section 5 ) . . Categories Defects Critical: None defined Major: 101 102 103 104 105 106 107
26、 i08 AQL 4.0 percent defective Components improperly cleaned and dried Components missing or incorrectly packaged Containers incorrect, broken or crushed Container closure incorrect Cushioning missing or incorrect Preservatives missing or incorrect Marking missing, incorrect or illegible Strapping l
27、oose or missing 4.4.5 Pump leakage test. The pump shall be subjected to specified internal hydrostatic pressure for a period of 30 e 1 or - O minutes and observed for leakage (see 6.4). 5. PACKAGING 5.1 Cleaning and drying. The hydraulic pump assembly and other kit compo- 0 nents shall be cleaned an
28、d dried in accordance with MIL-P-116, using method C-1 and any of the drying methods listed therein. 5.2 Preservation and packaging. Level shall be as specified (see 6.2). 5.2.1 Level A. Unless otherwise specified, preservatives and the applica- tion thereof and packaging methods shall conform to MI
29、L-P-116. 5.2.1,l Hydraulic pump assembly. The pump assembly, less gage, bleeder valve, pipe elbow, nipple, pump lever handle and pressure relief valve lever shall be preserved by lubricating the Wdraulic pump in accordance with the manufacturerls instructions and coating the interior of the hydrauli
30、c storage tank with type P-9 preservative. drain and coat the fill and drain plugs with the same type preservative and replace plugs and tighten. with preservative and the openings closed with plastic caps or plugs or with tape conforming to type optional, class 1 of PPP-T-60, metal surfaces of the
31、pump shall be coated with P-9 preservative. Fill the tank with preservative and then Other threaded openings in the pump shall be coated All unpainted exterior 5.2.1.2 Valve and hose assembly. The valve attached to the hose and the hose fittings shall have both internal and external surfaces coated
32、with P-9 preservative . 5 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-T- 5 1289B ( EA) 5.2.1.3 Miscellaneous metal components, fittings, pressure relief control lever and pump lever handle. with P-9 preservative. Unpainted external metal surf
33、aces shall be coated 5.2 . 1.4 Hydraulic pump and component s. The pump, preserved in accordance with 5.2.1.1, shall be wrapped in barrier material conforming to type I, grade A of MIL-B-121 and then placed in a snug fitting fiberboard box conforming to type CF, class weather-resistant, variety SW,
34、grade VC, of PPP-B-636. A chim- ney type fiberboard cell structure shall extend between the bottom flange of the tank and the top of the box to support the pump and tank assembly. “he pump lever shall be placed in the down position. release control lever shall have preservative areas covered by barr
35、ier material cited above and then wrapped in paperboard cushioning material conforming to type III of PPP-P-291, secured in place with tape conforming to PPP-T-76. The unattached fittings, preserved in accordance with 5.2.1.3, shall be wrapped in barrier material cited above, except the pipe nipple
36、shall have the threaded ends only covered and secured with above cited tape. The valve, lever, and fittings shall be included in the fiberboard box with the pump and tank. Cushioning material conforming to type II, class B of PPP-C-843 shall be used to restrict free movement of the contents. The box
37、 shall be closed and water- proofed in accordance with the appendix to PPP-B-636. requires no packaging. The pump lever and pressure The pumg lever handle 5.2.1.5 Valve and hose assembly. The valve and hose assembly, preserved in accordance with 5.2*l.2, shall have preservative-treated areas wrapped
38、 in bar- rier material, same as previously used. The hose shall then be compactly coiled, without kinking, and packaged in a snug-fitting fiberboard box conform- ing to type CF, class weather-resistant, variety SW, grade WC of PPP-B-636. Cushioning material, same as previously used, shall be used to
39、 restrict free movement of the hose, with the appendix to PPP-B-636. The box shall be closed and waterproofed in accordance 5.2.1.6 Gage, bleeder valve assembly and “O“ ring gaskets. kets shall be sealed in a polyethylene bag, 0.004 inch minimum thickness. paperboard stiffener shall be included in t
40、he bag to prevent deformation of the gaskets. The gage and bleeder valve assembled and the gaskets shall be pack- aged in accordance with method IIb. Preservative is not required. Cushioning material, same as previously used, shall be used to prevent damage and restrict free movement of the items. w
41、eather-resistant , variety SW, grade W6c of PPP-B-636. Two “O“ ring gas- A The outer box shall conform to type CF, class 5.2.1.7 Test stand assembly. The test stand assembly shall be packaged in a snug-fitting fiberboard box coforming to type CF, class weather-resistant, variety SW, grade W5c of PPP
42、-B-636. used, shallbe used to prevent free movement of the test stand. be closed and waterproofed in accordance with the appendix to PPP-B-636. Cushioning material, same as previously The box shall 6 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MI
43、L-T-5L2898 LO 7994906 0333676 6 MIL-T-51289B( EA) 5.2.1.8 Technical publications. The technical publications shall be packaged together in a polyethylene bag, 0,006 inch minimum thickness, The bag shall be sealed keeping included air volume to a minimum. 5.2.2 Level C. Preservation shall be in accor
44、dance with 5.2.1. 5.2.2.1 Hydraulic pump. The hydraulic pump and components shall be packaged in accordance with 5.2.1.4, except the box shall conform to type CF, class domestic, variety SW, grade 275 of PPP-B-636 and the closed box need not be waterproofed. 5,2.2.2 Gage, bleeder valve assembly and
45、“O“ ring gaskets. The gaskets shall be packaged in accordance with 5.2.1.6 and packaged with the gage and bleeder valve assembled in a fiberboard box conforming to type SW, class domes- tic, variety SW, grade i75 of PPP-B-636. ously used, shall be used to prevent damage and free movement of the item
46、s. The box shall be closed in accordance with the appendix to PPP-B-636, Cushioning material, same as previ- 5.2.2.3 Test stand assembly. The test stand assembly shall be packaged in accordance with 5.2.1.7, except the fiberboard box shall conform to type SW, class domestic, variety SW, grade 275 of
47、 PPP-B-636 and the closed box need not be waterproofed. 5 .2,2.4 Technical publications . The technfcal publications shall be pack- aged in accordance with 5.2.1.8. 5.3 Packing. Level shall be as specified (see 6.2). 5.3.3. Level A. The test set and components, packaged in accordance with 5.2.1, sha
48、ll be packed together in a cleated-plywood box conforming to overseas type, style A, grade A, type 3 (difficult) load, 100 to 200 pound load lipit of PPP-B-601. requirements of MIL-B-2427. The box shall fit the contents snugly to keep cube displacement to a minimum, including variety SW, grade WC, w
49、eather-resistant fiberboard filler pads conforming to PPP-F-320. Blocking or bracing shall be used as necessary to restrict free movement of the contents, lications shall be positioned in box so as to be readily available when opened, The: box shall be closed and strapped in accordance with the appendix to PPP-B-601. Prior to packing items in the box, it shall meet the dryness The technical pub- Strapping shall conform to type I or IV, class B of QQ-S-78
