1、*USACE / NAVFAC / AFCESA / NASA UFGS-22 13 36 (February 2006)-Preparing Activity: USACE SupersedingUFGS-22 13 36 (April 2006)UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated January 2009*SECTION TABLE OF CONTENTSDIVISION 22 - PLUMBINGSECTION 22 13 36PNEUMATIC SEWAGE
2、 EJECTORS02/09PART 1 GENERAL1.1 REFERENCES1.2 SYSTEM DESCRIPTION1.3 SUBMITTALS1.4 DELIVERY, STORAGE, AND HANDLING1.5 EXTRA MATERIALSPART 2 PRODUCTS2.1 GENERAL MATERIAL AND EQUIPMENT REQUIREMENTS2.1.1 Standard Products2.1.2 Nameplates2.1.3 Protection from Moving Parts2.2 MATERIALS AND EQUIPMENT2.2.1
3、Check Valves2.2.2 Cast Iron Gate Valves2.2.3 Bronze Gate Valves2.2.4 Motor Controls2.2.5 Cast Iron Pipe2.2.6 Steel Pipe2.2.7 Cast Iron Pipe Fittings2.2.8 Malleable Iron Fittings2.2.9 Malleable Iron Unions2.2.10 Pipe Hangers and Supports2.2.11 Bolts, Nuts, Anchors, and Washers2.3 SEWAGE RECEIVER2.4 A
4、IR COMPRESSOR2.5 AIR RESERVOIR2.6 ELECTRIC MOTOR2.7 CONTROLS2.8 ELECTRICAL WORK2.9 FACTORY PAINTINGPART 3 EXECUTIONSECTION 22 13 36 Page 1Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-3.1 EXAMINATION3.2 PIPING INSTALLATION3.2.1 Cast Iron Pipe Joint
5、s3.2.2 Steel Pipe Joints3.2.3 Pipe Hangers and Supports3.3 VALVE INSTALLATION3.3.1 Gate Valves3.3.2 Check Valves3.4 EQUIPMENT INSTALLATION3.5 FIELD PAINTING3.6 CONCRETE FOUNDATIONS3.7 TESTS3.8 MANUFACTURERS FIELD SERVICES- End of Section Table of Contents -SECTION 22 13 36 Page 2Provided by IHSNot f
6、or ResaleNo reproduction or networking permitted without license from IHS-,-,-*USACE / NAVFAC / AFCESA / NASA UFGS-22 13 36 (February 2006)-Preparing Activity: USACE SupersedingUFGS-22 13 36 (April 2006)UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated January 2009*S
7、ECTION 22 13 36PNEUMATIC SEWAGE EJECTORS02/09*NOTE: This guide specification covers the requirements for pneumatic sewage ejectors.Edit this guide specification for project specific requirements by adding, deleting, or revising text. For bracketed items, choose applicable items(s) or insert appropri
8、ate information.Remove information and requirements not required in respective project, whether or not brackets are present.Comments and suggestions on this guide specification are welcome and should be directed to the technical proponent of the specification. A listing of technical proponents, incl
9、uding their organization designation and telephone number, is on the Internet.Recommended changes to a UFGS should be submitted as a Criteria Change Request (CCR).*PART 1 GENERAL1.1 REFERENCES*NOTE: This paragraph is used to list the publications cited in the text of the guide specification. The pub
10、lications are referred to in the text by basic designation only and listed in this paragraph by organization, designation, date, and title.Use the Reference Wizards Check Reference feature when you add a RID outside of the Sections Reference Article to automatically place the reference in the Refere
11、nce Article. Also use the Reference Wizards Check Reference feature to update the issue dates.SECTION 22 13 36 Page 3Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-References not used in the text will automatically be deleted from this section of th
12、e project specification when you choose to reconcile references in the publish print process.*The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.AMERICAN WATER WORKS ASSOCIATION (AWW
13、A)AWWA C115/A21.15 (2005) Flanged Ductile-Iron Pipe With Ductile-Iron or Gray-Iron Threaded FlangesAWWA C203 (2002) Coal-Tar Protective Coatings and Linings for Steel Water Pipelines - Enamel and Tape - Hot-AppliedASME INTERNATIONAL (ASME)ASME B1.20.1 (1983; R 2006) Pipe Threads, General Purpose (In
14、ch)ASME B16.1 (2005) Standard for Gray Iron Threaded Fittings; Classes 125 and 250ASME B16.3 (2006) Malleable Iron Threaded Fittings, Classes 150 and 300ASME B16.39 (1998; R 2006) Standard for Malleable Iron Threaded Pipe Unions; Classes 150, 250, and 300ASME B19.3 (1991; Addenda A 1994; Addenda B 1
15、995) Safety Standard for Compressors for Process IndustriesASME BPVC SEC VIII D1 (2007; Addenda 2008) Boiler and Pressure Vessel Code; Section VIII, Pressure Vessels Division 1 - Basic CoverageASTM INTERNATIONAL (ASTM)ASTM A 153/A 153M (2005) Standard Specification for Zinc Coating (Hot-Dip) on Iron
16、 and Steel HardwareASTM A 53/A 53M (2007) Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and SeamlessMANUFACTURERS STANDARDIZATION SOCIETY OF THE VALVE AND FITTINGS INDUSTRY (MSS)MSS SP-58 (2002) Standard for Pipe Hangers and Supports - Materials, Design and Manufa
17、ctureSECTION 22 13 36 Page 4Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MSS SP-69 (2003; R 2004) Standard for Pipe Hangers and Supports - Selection and ApplicationMSS SP-70 (2006) Standard for Cast Iron Gate Valves, Flanged and Threaded EndsMSS S
18、P-80 (2008) Bronze Gate, Globe, Angle and Check ValvesNATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)NEMA 250 (2003) Enclosures for Electrical Equipment (1000 Volts Maximum)NEMA ICS 2 (2000; Errata 2002; R 2005; Errata 2006) Standard for Industrial Control and Systems: Controllers, Contractors,
19、 and Overload Relays Rated Not More than 2000 Volts AC or 750 Volts DC: Part 8 - Disconnect Devices for Use in Industrial Control EquipmentNEMA MG 1 (2007; Errata 2008) Standard for Motors and GeneratorsTHE SOCIETY FOR PROTECTIVE COATINGS (SSPC)SSPC PS 11.01 (1982; E 2004) Black (or Dark Red) Coal T
20、ar Epoxy-Polyamide Painting System1.2 SYSTEM DESCRIPTION*NOTE: Select maximum sphere size required for project. Normal facilities allow entrance of solids up to 65 mm (2-1/2 inches). Larger solids may be required to be handled depending on type of solids in entering sewage.Consider requiring small c
21、apacity ejectors for office buildings and small residential group applications be provided as completely factory assembled, preconnected and coordinated components, packaged units for ease in installation.*Provide sewage ejectors of the duplex pneumatic type complete with receivers, receivers and co
22、mpressors, electric motors, control equipment, piping, and all necessary accessories. Capacities of all equipment and materials shall be not less than those specified or indicated. Ejector shall be able to pass through maximum sphere size of 65 75 100 _ mm 2-1/2 3 4 _ inch diameter.1.3 SUBMITTALS*NO
23、TE: Review submittal description (SD) definitions in Section 01 33 00 SUBMITTAL PROCEDURES and edit SECTION 22 13 36 Page 5Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-the following list to reflect only the submittals required for the project. Sub
24、mittals should be kept to the minimum required for adequate quality control.A “G” following a submittal item indicates that the submittal requires Government approval. Some submittals are already marked with a “G”. Only delete an existing “G” if the submittal item is not complex and can be reviewed
25、through the Contractors Quality Control system. Only add a “G” if the submittal is sufficiently important or complex in context of the project.For submittals requiring Government approval on Army projects, a code of up to three characters within the submittal tags may be used following the “G“ desig
26、nation to indicate the approving authority. Codes for Army projects using the Resident Management System (RMS) are: “AE“ for Architect-Engineer; “DO“ for District Office (Engineering Division or other organization in the District Office); “AO“ for Area Office; “RO“ for Resident Office; and “PO“ for
27、Project Office. Codes following the “G“ typically are not used for Navy, Air Force, and NASA projects.Choose the first bracketed item for Navy, Air Force and NASA projects, or choose the second bracketed item for Army projects.*Government approval is required for submittals with a “G“ designation; s
28、ubmittals not having a “G“ designation are for Contractor Quality Control approval. information only. When used, a designation following the “G“ designation identifies the office that will review the submittal for the Government. Submit the following in accordance with Section 01 33 00 SUBMITTAL PRO
29、CEDURES:SD-02 Shop DrawingsEquipment InstallationDrawings containing complete wiring and schematic diagrams and any other details required to demonstrate that the system has been coordinated and will function as a unit. Drawings shall show proposed layout and anchorage of equipment and appurtenances
30、, and equipment relationship to other parts of the work including clearances for maintenance and operation.SD-03 Product DataMaterials and EquipmentSewage ReceiverAir CompressorAir ReservoirElectric MotorControlsData consisting of manufacturers descriptive and technical SECTION 22 13 36 Page 6Provid
31、ed by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-literature, catalog cuts, performance charts and curves, and installation instructions.Spare PartsSpare Parts data, as specified.SD-10 Operation and Maintenance DataOperation and Maintenance Manuals; G; G, _S
32、ix _ copies of operation and six _ copies of maintenance manuals are required for the equipment furnished. One complete set shall be furnished prior to performance testing and the remainder shall be furnished upon acceptance. Manuals shall be approved prior to the field training course. Operating ma
33、nuals shall detail the step-by-step procedures required for system start-up, operation, and shut-down. Operating manuals shall include the manufacturers name, model number, parts list, and a brief description of all equipment and their basic operating features. Maintenance manuals shall list routine
34、 maintenance procedures, possible breakdowns and repairs, and troubleshooting guides. Maintenance manuals shall include piping and equipment layout and simplified wiring and control diagrams of the system as installed.1.4 DELIVERY, STORAGE, AND HANDLINGProtect equipment delivered and placed in stora
35、ge from the weather, excessive humidity and excessive temperature variation; and dirt, dust, or other contaminants.1.5 EXTRA MATERIALSSubmit spare parts data for each different item of material and equipment specified and include a complete list of parts and supplies, with current unit prices and so
36、urce of supply. Provide one set of special tools, calibration devices, and instruments required for operation, calibration, and maintenance of the equipment.PART 2 PRODUCTS2.1 GENERAL MATERIAL AND EQUIPMENT REQUIREMENTS2.1.1 Standard ProductsProvide materials and equipment which are the standard pro
37、ducts of a manufacturer regularly engaged in the manufacture of such products and tat essentially duplicate items that have been in satisfactory use for at least 2 years prior to bid opening. Equipment shall be supported by a service organization that is, in the opinion of the Contracting Officer, r
38、easonably convenient to the site.2.1.2 NameplatesEach major item of equipment shall have the manufacturers name, address, type or style, model or serial number, and catalog number on a plate secured to the item of equipment.SECTION 22 13 36 Page 7Provided by IHSNot for ResaleNo reproduction or netwo
39、rking permitted without license from IHS-,-,-2.1.3 Protection from Moving PartsFully enclose or guard belts, pulleys, chains, couplings, projecting setscrews, keys, and other rotating parts located so that any person can come in close proximity thereto.2.2 MATERIALS AND EQUIPMENTMaterials and equipm
40、ent shall conform to the following requirements:2.2.1 Check ValvesCheck valves shall conform to MSS SP-80, Type 3 or 4, Class 125, except that valves on the discharge side of the receivers shall be provided with replaceable valve seats.2.2.2 Cast Iron Gate Valves*NOTE: Consider ball valves for small
41、 capacity, 1.25 - 2.5 liters per second (20-40 gpm), ejectors. For 80 to 100 mm (3-4 inch) valves, manufacturers claim noiseless operation with virtually no wear on moving parts.*Cast iron gate valves shall conform to MSS SP-70, Type I, II, or III, Class 125, threaded or flanged ends.2.2.3 Bronze Ga
42、te Valves*NOTE: Consider ball valves for small capacity, 1.25 - 2.5 liters per second (20-40 gpm), ejectors. For 80 to 100 mm (3-4 inch) valves, manufacturers claim noiseless operation with virtually no wear on moving parts.*Bronze gate valves shall conform to MSS SP-80, Type 1, Class 125.2.2.4 Moto
43、r ControlsMotor controls shall conform to NEMA ICS 2.2.2.5 Cast Iron PipeCast iron pipe shall conform to AWWA C115/A21.15, Class 150, as applicable to pipe barrel only; ASME B16.1, Class 125, for pipe flange.2.2.6 Steel PipeSteel pipe shall conform to ASTM A 53/A 53M, standard weight, zinc coated.2.
44、2.7 Cast Iron Pipe FittingsCast iron pipe fittings shall conform to ASME B16.1.SECTION 22 13 36 Page 8Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-2.2.8 Malleable Iron FittingsMalleable iron fittings shall conform to ASME B16.3.2.2.9 Malleable Iron UnionsMalleable iron unions shall conform to ASME B16.39, Type B.2.2.10 Pipe Hangers and SupportsPipe hangers and supports shall conform to MSS SP-58 and MSS SP-69, Type _
