1、Designation: A1016/A1016M 11aA1016/A1016M 13Standard Specification forGeneral Requirements for Ferritic Alloy Steel, AusteniticAlloy Steel, and Stainless Steel Tubes1This standard is issued under the fixed designation A1016/A1016M; the number immediately following the designation indicates theyear o
2、f original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of lastreapproval. A superscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope*1.1 This specification covers a group of requirements that,
3、unless otherwise specified in an individual specification, shall applyto the ASTM product specifications noted below.Title of Specification ASTMDesignationASeamless Carbon-Molybdenum Alloy-Steel Boiler andSuperheater TubesA209/A209MSeamless Ferritic and Austenitic Alloy-Steel Boiler, Superheater,and
4、 Heat-Exchanger TubesA213/A213MWelded Austenitic Steel Boiler, Superheater, Heat-Exchanger,and Condenser TubesA249/A249MElectric-Resistance-Welded Ferritic Alloy-Steel Boiler andSuperheater TubesA250/A250MSeamless and Welded Ferritic and Martensitic Stainless SteelTubing for General ServiceA268/A268
5、MSeamless and Welded Austenitic Stainless Steel Tubing forGeneral ServiceA269Seamless and Welded Austenitic Stainless Steel Sanitary Tubing A270Seamless and Welded Carbon and Alloy-Steel Tubes forLow-Temperature ServiceA334/A334MWelded Austenitic Stainless Steel Feedwater Heater Tubes A668/A668MAust
6、enitic Stainless Steel Tubing for Breeder Reactor CoreComponentsA771/A771MSeamless and Welded Ferritic/Austenitic Stainless Steel Tubingfor General ServiceA789/A789MWelded Ferritic Stainless Steel Feedwater Heater Tubes A803/A803MAustenitic and Ferritic Stainless Steel Duct Tubes for BreederReactor
7、Core ComponentsA826/A826MHigh-Frequency Induction Welded, Unannealed Austenitic SteelCondenser TubesA851A These designations refer to the latest issue of the respective specifications.1.2 In the case of conflict between a requirement of a product specification and a requirement of this general requi
8、rementsspecification, the product specification shall prevail. In the case of conflict between a requirement of the product specification ora requirement of this general requirements specification and a more stringent requirement of the purchase order, the purchase ordershall prevail.1.3 The values
9、stated in either SI units or inch-pound units are to be regarded separately as standard. Within the text, the SI unitsare shown in brackets. The values stated in each system may not be exact equivalents; therefore, each system shall be usedindependently of the other. Combining values from the two sy
10、stems may result in non-conformance with the standard. Theinch-pound units shall apply unless the “M” designation (SI) of the product specification is specified in the order.1 This specification is under the jurisdiction ofASTM Committee A01 on Steel, Stainless Steel and RelatedAlloys and is the dir
11、ect responsibility of Subcommittee A01.10on Stainless and Alloy Steel Tubular Products.Current edition approved May 15, 2011April 1, 2013. Published June 2011May 2013. Originally approved in 2001. Last previous edition approved in 2011 asA1016/A1016M11.11a. DOI: 10.1520/A1016_A1016M-11a.10.1520/A101
12、6_A1016M-13.This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Becauseit may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consu
13、lt prior editions as appropriate. In all cases only the current versionof the standard as published by ASTM is to be considered the official document.*A Summary of Changes section appears at the end of this standardCopyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken,
14、PA 19428-2959. United States12. Referenced Documents2.1 ASTM Standards:2A209/A209M Specification for Seamless Carbon-Molybdenum Alloy-Steel Boiler and Superheater TubesA213/A213M Specification for Seamless Ferritic and Austenitic Alloy-Steel Boiler, Superheater, and Heat-Exchanger TubesA249/A249M Sp
15、ecification for Welded Austenitic Steel Boiler, Superheater, Heat-Exchanger, and Condenser TubesA250/A250M Specification for Electric-Resistance-Welded Ferritic Alloy-Steel Boiler and Superheater TubesA268/A268M Specification for Seamless and Welded Ferritic and Martensitic Stainless Steel Tubing fo
16、r General ServiceA269 Specification for Seamless and Welded Austenitic Stainless Steel Tubing for General ServiceA270 Specification for Seamless and Welded Austenitic and Ferritic/Austenitic Stainless Steel Sanitary TubingA334/A334M Specification for Seamless and Welded Carbon and Alloy-Steel Tubes
17、for Low-Temperature ServiceA370 Test Methods and Definitions for Mechanical Testing of Steel ProductsA530/A530M Specification for General Requirements for Specialized Carbon and Alloy Steel PipeA668/A668M Specification for Steel Forgings, Carbon and Alloy, for General Industrial UseA700 Practices fo
18、r Packaging, Marking, and Loading Methods for Steel Products for ShipmentA751 Test Methods, Practices, and Terminology for Chemical Analysis of Steel ProductsA771/A771M Specification for Seamless Austenitic and Martensitic Stainless Steel Tubing for Liquid Metal-Cooled ReactorCore Components (Withdr
19、awn 2004)3A789/A789M Specification for Seamless and Welded Ferritic/Austenitic Stainless Steel Tubing for General ServiceA803/A803M Specification for Seamless and Welded Ferritic Stainless Steel Feedwater Heater TubesA826/A826M Specification for Seamless Austenitic and Martensitic Stainless Steel Du
20、ct Tubes for Liquid Metal-CooledReactor Core Components (Withdrawn 2004)3A851 Specification for High-Frequency Induction Welded, Unannealed, Austenitic Steel Condenser Tubes (Withdrawn 2002)3A941 Terminology Relating to Steel, Stainless Steel, Related Alloys, and FerroalloysA1047/A1047M Test Method
21、for Pneumatic Leak Testing of TubingD3951 Practice for Commercial PackagingE92 Test Method for Vickers Hardness of Metallic Materials (Withdrawn 2010)3E213 Practice for Ultrasonic Testing of Metal Pipe and TubingE273 Practice for Ultrasonic Testing of the Weld Zone of Welded Pipe and TubingE309 Prac
22、tice for Eddy-Current Examination of Steel Tubular Products Using Magnetic SaturationE426 Practice for Electromagnetic (Eddy-Current) Examination of Seamless and Welded Tubular Products, Titanium,AusteniticStainless Steel and Similar AlloysE570 Practice for Flux Leakage Examination of Ferromagnetic
23、Steel Tubular Products2.2 ASME Boiler and Pressure Vessel Code:Section IX, Welding Qualifications42.3 Federal Standard:FED-STD-183 Continuous Identification Marking of Iron and Steel Products52.4 Military Standards:MIL-STD-271 Nondestructive Testing Requirements for Metals5MIL-STD-163 Steel Mill Pro
24、ducts Preparation for Shipment and Storage5MIL-STD-792 Identification Marking Requirements for Special Purpose Equipment52.5 Steel Structures Painting Council:SSPC-SP6 Surface Preparation Specification No.6 Commercial Blast Cleaning62.6 Other Documents:SNT-TC-1A Recommended Practice for Nondestructi
25、ve Personnel Qualification and Certification7AIAG Bar Code Symbology Standard83. Terminology3.1 Definitions:2 For referencedASTM standards, visit theASTM website, www.astm.org, or contactASTM Customer Service at serviceastm.org. For Annual Book of ASTM Standardsvolume information, refer to the stand
26、ards Document Summary page on the ASTM website.3 The last approved version of this historical standard is referenced on www.astm.org.4 Available from American Society of Mechanical Engineers (ASME), ASME International Headquarters, Three Park Ave., New York, NY 10016-5990, http:/www.asme.org.5 Avail
27、able from Standardization Documents Order Desk, Bldg. 4 Section D, 700 Robbins Ave., Philadelphia, PA 19111-5098, Attn: NPODS.6 Available from Society for Protective Coatings (SSPC), 40 24th St., 6th Floor, Pittsburgh, PA 15222-4656, http:/www.sspc.org.7 Available from American Society for Nondestru
28、ctive Testing (ASNT), P.O. Box 28518, 1711 Arlingate Ln., Columbus, OH 43228-0518, http:/www.asnt.org.8 Available from Automotive Industry Action Group (AIAG), 26200 Lahser Rd., Suite 200, Southfield, MI 48033, http:/www.aiag.org.A1016/A1016M 1323.1.1 The definitions in Test Methods and Definitions
29、A370, Test Methods, Practices, and Terminology A751, and TerminologyA941 are applicable to this specification and to those listed in 1.1.3.1.2 heat, nin secondary melting, all of the ingots remelted from a single primary heat.3.1.3 imperfection, nany discontinuity or irregularity found in a tube.4.
30、Manufacture4.1 The steel shall made by any process.4.2 The primary melting is permitted to incorporate separate degassing or refining and is permitted to be followed by secondarymelting, such as electroslag remelting or vacuum-arc remelting.4.3 When steel of different grades is sequentially strand c
31、ast, the resultant transition material shall be removed using anestablished procedure that positively separates the grades.5. Ordering Information5.1 It is the responsibility of the purchaser to specify all requirements that are necessary for product ordered under the productspecification. Such requ
32、irements to be considered include, but are not limited to, the following:5.1.1 Quantity (feet, metres, or number of pieces),5.1.2 Name of material (stainless steel tubing),5.1.3 Method of manufacture, when applicable (seamless (SML), welded (WLD), or heavily cold-worked (HCW),5.1.4 Grade or UNS numb
33、er,5.1.5 Size (outside diameter and average or minimum wall thickness),5.1.6 Length (specific or random),5.1.7 End finish if required,5.1.8 Optional requirements,5.1.9 Specific type of melting, if required,5.1.10 Test report requirements,5.1.11 Specification designation and year of issue, and5.1.12
34、Special requirements or any supplementary requirements, or both.6. Chemical Composition6.1 Chemical AnalysisSamples for chemical analysis, and method of analysis, shall be in accordance with Test Methods,Practices, and Terminology A751.6.2 Heat AnalysisAn analysis of each heat of steel shall be made
35、 by the steel manufacturer to determine the percentages ofthe elements specified. If secondary melting processes are employed, the heat analysis shall be obtained from one remelted ingotor the product of one remelted ingot of each primary melt. The chemical composition thus determined, or that deter
36、mined froma product analysis made by the tubular product manufacturer, shall conform to the requirements specified in the productspecification.6.2.1 For steels ordered under product specifications referencing this specification of general requirements, the steel shall notcontain an unspecified eleme
37、nt, other than nitrogen for stainless steels, for the ordered grade to the extent that the steel conformsto the requirements of another grade for which that element is a specified element having a required minimum content. For thisrequirement, a grade is defined as an alloy described individually an
38、d identified by its own UNS designation in a table of chemicalrequirements within any specification listed within the scope as being covered by this specification.6.3 Product AnalysisProduct analysis requirements and options, if any, shall be as contained in the product specification.7. Tensile Prop
39、erties7.1 The material shall conform to the tensile property requirements prescribed in the individual product specification.7.2 The yield strength, when specified, shall be determined corresponding to a permanent offset of 0.2 % of the gage length orto a total extension of 0.5 % of the gage length
40、under load.7.3 If the percentage of elongation of any test specimen is less than that specified and any part of the fracture is more than 34in. 19.0 mm from the center of the gage length, as indicated by scribe marks on the specimen before testing, a retest shall beallowed.8. Standard Mass per Unit
41、Length8.1 The calculated mass per foot, based upon a specified minimum wall thickness, shall be determined by the following equation(see Note 1):W 5CD2t!t (1)A1016/A1016M 133where:C = 10.69 0.0246615,W = mass per unit length, lb/ft kg/m,D = specified outside diameter, in. mm, andt = specified minimu
42、m wall thickness, in. mm.NOTE 1The calculated masses given by Eq 1 are based on the masses for carbon steel tubing. The mass of tubing made of ferritic stainless steelsmay be up to about 5 % less, and that made of austenitic stainless steel up to about 2 % greater than the values given. Mass of ferr
43、itic/austenitic (duplex)stainless steel will be intermediate to the mass of fully austenitic and fully ferritic stainless steel tubing.8.2 The permitted variations from the calculated mass per foot kilogram per meter shall be as prescribed in Table 1.9. Permitted Variations in Wall Thickness9.1 Vari
44、ations from the specified minimum wall thickness shall not exceed the amounts prescribed in Table 2.9.2 For tubes 2 in. 50 mm and over in outside diameter and 0.220 in. 5.6 mm and over in thickness, the variation in wallthickness in any one cross section of any one tube shall not exceed the followin
45、g percentage of the actual mean wall at the section.The actual mean wall is defined as the average of the thickest and thinnest wall in that section.Seamless tubes 10 %Welded tubes 5 %9.3 When cold-finished tubes as ordered require wall thicknesses 34 in. 19.1 mm or over, or an inside diameter 60 %
46、or lessof the outside diameter, the permitted variations in wall thickness for hot-finished tubes shall apply.10. Permitted Variations in Outside Diameter10.1 Except as provided in 10.2.1, 10.3, and 25.10.4, variations from the specified outside diameter shall not exceed the amountsprescribed in Tab
47、le 3.10.2 Thin-wall tubes usually develop significant ovality (out-of-roundness) during final annealing, or straightening, or both.Thin-wall tubes are defined as those with a specified wall 3 % or less than the specified OD, or with a wall specified as 0.020 in.0.5 mm or less.10.2.1 1 The diameter t
48、olerances of Table 3 are not sufficient to provide for additional ovality expected in thin-wall tubes, and,for such tubes, are applicable only to the mean of the extreme (maximum and minimum) outside diameter readings in any one crosssection. However, for thin wall tubes the difference in extreme ou
49、tside diameter readings (ovality) in any one cross section shallnot exceed the following ovality allowances:Outside Diameter, in. mm Ovality Allowance1 25.4 and under 0.020 0.5Over 1 25.4 2.0 % of specified outsidediameter10.3 For cold-finished seamless austenitic and ferritic/austenitic tubes, an ovality allowance is necessary for all sizes less than2 in. 50.8 mm outside diameter, because they are likely to become out of round during their final heat treatment. For such tubes,the maximum and minimum outside diameter at any cross sec
