1、Designation: A 649/A 649M 04Standard Specification forForged Steel Rolls Used for Corrugating Paper Machinery1This standard is issued under the fixed designationA 649/A 649M; the number immediately following the designation indicates the yearof original adoption or, in the case of revision, the year
2、 of last revision. A number in parentheses indicates the year of last reapproval.A superscript epsilon (e) indicates an editorial change since the last revision or reapproval.1. Scope*1.1 This specification2covers two kinds of rolls used inmachinery for producing corrugated paperboard. Rolls arefabr
3、icated of forged bodies and trunnions. The trunnions maybe bolted or shrink assembled on one or both ends of the body.A seal weld may be made at the body/trunnion interface. Rollshells are made of carbon/manganese, or low alloy steel ashereinafter described, and are heat treated prior to assembly.Pr
4、essure rolls are surface hardened. Provision is made inSupplementary Requirement S1 for the optional surface hard-ening of corrugating rolls.1.2 Corrugating and pressure rolls made to this specificationshall not exceed 30 in. 760 mm in inside diameter. The wallthickness of the roll body shall not be
5、 less than112 of theinside diameter or 1 in. 25 mm, whichever is greater, but shallnot exceed 4 in. 100 mm. The wall thickness of thecorrugating roll is measured at the bottom of the corrugationsin the location of the trunnion fit. The maximum designtemperature (MDT) of the roll is 600F 315C and the
6、maximum allowable working pressure (MAWP) is 250 psi 1.7MPa. The minimum design temperature shall be 40F 4Cfor roll wall thicknesses up to 3 in. 75 mm. For roll wallthicknesses over 3 in. 75 mm to 4 in. 100 mm, the minimumdesign temperature shall be 120F 50C. The maximumstresses on the roll bodies f
7、rom the combined internal andexternal loading are limited to 18 750 psi 129 MPa for theClass 2 pressure roll bodies, and 20 000 psi 138 MPa forClass 1A, 1B, or 5 pressure or corrugating roll bodies in Grades1 or 2. For the trunnions, the maximum stresses from thecombined internal and external loadin
8、g are limited to 15 000psi 103.4 MPa for Classes 3 or 4, or 20 000 psi 138 MPafor Classes 1A, 1B, or 5 in Grade 2 only. The Grade 1 strengthlevel is not permissible for trunnions.1.3 Referring to Table 1, material to Classes 1A, 1B, or 5shall be used for the manufacture of corrugating or pressurerol
9、l shells, and Class 2 shall be used only for pressure rollshells. Trunnions shall be made from forgings in Classes 1A,1B, or 5 in Grade 2 strength level as restricted by Footnote Bin Table 2 or in forgings in either Class 3 or 4.1.4 The values stated in either inch-pound units or SImetric units are
10、to be regarded separately as standards.Within the text and tables, the SI units are shown in brackets.The values stated in each system are not exact equivalents;therefore, each system must be used independent of the other.Combining values from the two systems may result in noncon-formance with the s
11、pecification.1.5 Unless the order specifies the applicable “M” specifica-tion designation, the material shall be furnished to the inch-pound units.1.6 Except as specifically required in this standard, all of theprovisions of Specification A 788 apply.2. Referenced Documents2.1 ASTM Standards:3A 275/
12、A 275M Test Method for Magnetic Particle Exami-nation of Steel ForgingsA 370 Test Methods and Definitions for Mechanical Testingof Steel ProductsA 788 Specification for Steel Forgings, General Require-mentsE 165 Practice for Liquid Penetrant Examination3. Ordering Information3.1 Material supplied to
13、 this specification shall conform tothe requirements of Specification A 788, which outlines addi-tional ordering information, manufacturing requirements, test-ing and retesting methods and procedures, marking, certifica-tion, product analysis variations and additional supplementaryrequirements.3.2 I
14、n addition to the ordering requirements of SpecificationA 788, the purchaser shall include the maximum designtemperature (MDT), if lower than 600 F 315 C, and themaximum allowable working pressure (MAWP), if lower than250 psi 1.7 MPa as allowed in 1.2 of the Scope.1This specification is under the ju
15、risdiction of ASTM Committee A01 on Steel,Stainless Steel, and Related Alloys and is the direct responsibility of SubcommitteeA01.06 on Steel Forgings and Billets.Current edition approved Sept. 1, 2004. Published October 2004. Originallyapproved in 1971. Last previous edition approved in 2003 as A 6
16、49/A 649M99(2003).2For ASME Boiler and Pressure Vessel Code applications see related Specifi-cation SA-649/SA-649M in Section II of that Code.3For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards vol
17、ume information, refer to the standards Document Summary page onthe ASTM website.1*A Summary of Changes section appears at the end of this standard.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.3.3 If the requirements of this specif
18、ication are in conflictwith the requirements of Specification A 788, then the require-ments of this specification shall prevail.4. Materials and Manufacture4.1 Forging Process:4.1.1 Roll body forgings may be made as solid forgings andsubsequently bored.4.1.2 Trunnions or gudgeons which are to be sub
19、sequentlyassembled to form the roll shall be made as a solid forging orwhere practical upset from segments cut from billets or bars.4.2 Heat Treatment:4.2.1 Heat Treatment for Mechanical Properties (Require-ments do not apply to surface treatment):4.2.1.1 MachiningThe forged roll body shall have all
20、surfaces rough machined, including boring, prior to heattreatment for mechanical properties.4.2.1.2 Roll bodies shall be normalized, liquid quenched,and tempered to produce the required mechanical properties,except that for Class 2 forgings, and when Grade 2 strengthrequirements are specified, a nor
21、malize and temper heattreatment may be applied.4.2.1.3 The trunnions shall be normalized and tempered orannealed to produce the required mechanical properties.4.2.2 Surface Hardening of Pressure Roll ForgingsTheworking face of pressure rolls shall be surface hardened eitherbefore or after fitting th
22、e trunnions, at the manufacturersoption.4.3 Assembly and WeldExcept for integrally forged orbolted-on trunnions, the assembly shall be made by shrinkfitting trunnions into the prepared body ends. If used, weldingof the trunnion to the roll body is restricted to a38 in. 9.5 mmmax. seal weld, made wit
23、h low hydrogen materials. A mini-mum preheat of 400F 205C and a minimum post weld heattreatment of 850F 455C for 8 h shall be used. Themaximum post weld heat treatment shall be not higher than t 50F t 28C where t is the final tempering temperature.Allwelds shall be machined or ground for the final m
24、agneticparticle or liquid penetrant examination.5. Chemical Composition5.1 The steel shall conform to the requirements for chemicalcomposition prescribed in Table 1.6. Mechanical Properties6.1 Tensile Requirements:6.1.1 The material shall conform to the requirements fortensile properties prescribed
25、in Table 2 when tested in accor-dance with Test Methods and Definitions A 370. Tension testspecimens shall be the standard round12-in. 12.5 mmdiameter, 2-in. 50 mm gage length. The yield strengthprescribed in Table 2 shall be determined by the 0.2 % offsetmethod.6.1.1.1 Tests for acceptance shall be
26、 made after the heattreatment of the forgings, for mechanical properties in accor-dance with 4.2.1.6.1.2 Number, Location, and Orientation of Test Specimens:6.1.2.1 Roll Body ForgingsA full-size prolongation shallbe provided on a roll body forging representing each heat ofsteel in each heat-treatmen
27、t furnace charge. One longitudinaltension test specimen shall be taken from the prolongation andthe axis of the specimen shall be located midway between theinner and outer surfaces of the wall body.6.1.2.2 TrunnionsTest material shall be provided fromeach heat of steel in each heat-treatment furnace
28、 charge. Onelongitudinal tension specimen shall be taken from each testpiece and the axis of the specimen shall be located at any pointmidway between the center and surface of the solid forging.6.2 Hardness:6.2.1 Roll body forgings shall have a Brinell hardness from352 HB to 415 HB (Grade 1) or 207
29、HB to 285 HB (Grade 2).No less than three hardness determinations shall be made onTABLE 1 Chemical RequirementsComposition, %Class 1A Class 1B Class 2 Class 3 Class 4 Class 5Carbon 0.450.60 0.400.60 0.55 max 0.35 max 0.35 max 0.500.60Manganese 0.551.05 0.600.95 0.500.90 0.400.70 0.601.05 0.901.50Pho
30、sphorus 0.025 max 0.025 max 0.025 max 0.025 max 0.025 max 0.025 maxSulfur 0.025 max 0.025 max 0.025 max 0.025 max 0.025 max 0.025 maxSiliconA0.150.35 0.150.35 0.150.35 max 0.150.35 0.150.35 max 0.150.35Nickel . 1.552.00 . . . 0.60 maxChromium 0.801.15 0.650.95 . 0.801.15 . 0.30 maxMolybdenum 0.150.5
31、0 0.200.45 . 0.150.25 . 0.15 maxAWhen vacuum carbon deoxidation (VCD) is used the silicon content shall be 0.10 % maximum.TABLE 2 Tensile RequirementsClass GradeYield Strength, minATensile Strength, minElongation in 2 in.or 50 mm, %, minReduction ofArea, %, minksi MPa ksi MPa1A, 1B or 5 1 130 890 15
32、0 1030 12.0 301A, 1B or 5 2B65 450 100 690 14.0 302 . 37.5 260 75 515 20.0 50.03 or 4 . 30 205 60 415 22.0 55A0.2 % offset.BFor trunnion application, a maximum tensile strength of 125 ksi 860 MPa applies for Grade 2 of Classes 1A, 1B, or 5.A 649/A 649M 042each roll. The hardness readings are to be t
33、aken on the outsideof the roll bodies using care to prepare locations for tests thatare free of decarburization but not so deep as to affect theusefulness of the material.6.2.2 The surface hardened pressure roll body forgings shallhave a hardness of 58 HRC to 65 HRC or equivalent. No lessthan three
34、hardness determinations shall be made on each roll.The hardness depth shall not exceed14 6 mm.7. Retreatment7.1 If the results of the mechanical tests of any forging donot conform to the specified requirements, the manufacturermay retreat the forging one or more times, but not more thanthree additio
35、nal times without approval of the purchaser.8. Magnetic Particle Examination8.1 The entire surface of the roll, including the seal weldarea, shall be examined by either a wet continuous method inaccordance with Test Method A 275/A 275M or by a liquidpenetrant method in accordance with Practice E 165
36、 aftermachining or grinding. The use of prods in the magneticparticle method is not permitted.8.2 Only indications with major dimensions greater than18in 3.2 mm are considered relevant.8.3 Acceptance StandardsThe following relevant indica-tions are unacceptable:8.3.1 Any linear indications greater t
37、han316 in. 4.8 mmlong.8.3.2 Rounded indications greater than316 in. 4.8 mm.8.3.3 Four or more indications in a line separated by116 in.1.6 mm or less edge to edge.8.3.4 Ten or more indications in any 6 in.238.71 cm2ofsurface.9. Hydrostatic Testing9.1 The machined roll assembly shall be hydrostatic t
38、estedat 112 times the maximum allowable working pressure(MAWP). The MAWP pressure shall be furnished by thepurchaser.9.2 The recommended minimum hydrostatic test tempera-ture is 70F 21C.10. Marking, Packaging, and Loading10.1 In addition to the marking requirements of Specifica-tionA 788, the MDT an
39、d the MAWPshall be included togetherwith any required application code marking.10.2 Packaging and loading shall be done so that the forgingis not damaged during shipment to the purchaser.11. Keywords11.1 internal pressure; machinerycorrugating; rollassemblyforged; rollscorrugating; rollspressure; st
40、eelforgingsalloy; steel forgingscarbon; steel rolls; surface-hardened; trunnionsbolted; trunnionsshrink-fittedSUPPLEMENTARY REQUIREMENTSThe following supplementary requirements shall apply only when specified by the purchaser on theorder and agreed to by the manufacturer:S1. Surface-Hardened Corruga
41、ting RollsS1.1 After all surfaces have been machined, the outersurface of the corrugating rolls may be surface-hardened to asurface hardness of Rockwell 53 HRC to 65 HRC. The depthof hardness shall not exceed38 in. 9.5 mm. A minimum ofthree hardness determinations shall be made on the surface.Additi
42、onal hardness tests shall be made to establish the depthof hardness. The hardened surface shall be magnetic particletested (see Section 8).S2. Notch ToughnessS2.1 For applications where minimum notch toughnesslimits are required, impact testing shall be specified for bothroll bodies and trunnions. T
43、he following requirements shall bespecified:S2.1.1 Type of impact specimen and test standard (forexample,ASTM Test Methods and DefinitionsA 370 specimenType A or B).S2.1.2 Minimum value for absorbed energy or lateral ex-pansion.S2.1.3 Test temperature.S2.1.4 Frequency of testing.S2.2 Trunnion and pr
44、essure rolls may be liquid quenchedand tempered instead of the heat treatments specified in 4.2when impact testing is required.A 649/A 649M 043SUMMARY OF CHANGESCommittee A01 has identified the location of the following changes since A 649/A 649M-99 (2003) that mayimpact the use of this standard.(1)
45、 Scope revised to reference maximum design temperature,ordering (3), hydrostatic test (9), and marking requirements(10) revised.ASTM International takes no position respecting the validity of any patent rights asserted in connection with any item mentionedin this standard. Users of this standard are
46、 expressly advised that determination of the validity of any such patent rights, and the riskof infringement of such rights, are entirely their own responsibility.This standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years andif not r
47、evised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standardsand should be addressed to ASTM International Headquarters. Your comments will receive careful consideration at a meeting of theresponsible technical committee, which you
48、 may attend. If you feel that your comments have not received a fair hearing you shouldmake your views known to the ASTM Committee on Standards, at the address shown below.This standard is copyrighted by ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959,United States. Individual reprints (single or multiple copies) of this standard may be obtained by contacting ASTM at the aboveaddress or at 610-832-9585 (phone), 610-832-9555 (fax), or serviceastm.org (e-mail); or through the ASTM website(www.astm.org).A 649/A 649M 044
