1、Designation: D1579 01 (Reapproved 2013)Standard Test Method forFiller Content of Phenol, Resorcinol, and MelamineAdhesives1This standard is issued under the fixed designation D1579; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, t
2、he year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the Department of Defense. as part of Federal Test Method Standa
3、rd No.175a.1. Scope1.1 This test method is suitable for measuring the fillercontent of phenol, resorcinol, and melamine resin-base adhe-sives mixed with hardener or catalyst, that set at room,intermediate, and high temperatures. Results are expressed onthe basis of the nonvolatile content of the mix
4、ed, liquidadhesive.1.2 The values stated in SI units are to be regarded as thestandard. The values given in parentheses are for informationonly.1.3 This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of this standa
5、rd to establish appro-priate safety and health practices and determine the applica-bility of regulatory limitations prior to use.2. Referenced Documents2.1 ASTM Standards:2D907 Terminology of AdhesivesD1582 Test Method for Nonvolatile Content of LiquidPhenol, Resorcinol, and Melamine Adhesives3. Ter
6、minology3.1 DefinitionsMany terms used in this test method aredefined in Terminology D907.4. Significance and Use4.1 It is possible to modify the properties of phenol,resorcinol, and melamine-based adhesives by adding fillers tothe adhesive and in doing so affect the way the adhesiveperforms. This t
7、est method makes possible accurate determi-nation of these filler levels for purposes of quality control andcharacterization of the adhesive.5. Apparatus5.1 Erlenmeyer Flask, or beaker, of 100-mL capacity.5.2 Analytical Balance, accurate to 0.001 g.5.3 Circulating-Air Oven, capable of maintaining a
8、tem-perature of 105 6 1C (221 6 1.8F).5.4 Desiccator, with drying agent and tray.5.5 Sintered Glass Crucible, of coarse or medium porosity.6. Sampling6.1 Except in special cases, take a sample from eachcomponent of the adhesive. When possible, use a compositesample of each component chosen from thre
9、e or more separatecontainers, chosen at random. Also take samples from contain-ers which appear to be nonrepresentative and test such samplesseparately. Place the samples immediately in clean, dry, airtightcontainers, filled to prevent excessive air space above theadhesive and transported to the tes
10、ting laboratory. Take pre-cautions to reduce evaporation or drying of the adhesive to aminimum. Mix the adhesive in the can thoroughly if there is atendency for the materials to separate before a sample is taken.6.2 Test three specimens of each sample, unless otherwiserequired.7. Procedure7.1 Mix th
11、e adhesive in accordance with the instructions ofthe manufacturer.7.2 Phenol and Resorcinol BaseAccurately weigh to thenearest 1 mg approximately2gofthefreshly mixed adhesive(cut film adhesives into small pieces approximately 13-mm(0.5-in) square before weighing) in a 100-mL beaker orErlenmeyer flas
12、k, add 50-mL of absolute methyl alcohol, andstir the mixture thoroughly for 3 min. Filter the mixturepromptly through a previously weighed, sintered glass crucibleof coarse or medium porosity and wash the contents of the1This test method is under the jurisdiction of ASTM Committee D14 onAdhesives an
13、d is the direct responsibility of Subcommittee D14.30 on WoodAdhesives.Current edition approved Oct. 1, 2013. Published October 2013. Originallyapproved in 1958. Last previous edition approved in 2008 as D1579 01 (2008).DOI: 10.1520/D1579-01R13.2For referenced ASTM standards, visit the ASTM website,
14、 www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States1be
15、aker onto the filter with another 50-mL portion of methylalcohol. Wash the residue in the crucible with at least 50-mL ofboiling distilled water, dry to approximately constant weight at105 6 1C (221 6 1.8F), cool in a desiccator, and weighaccurately.7.3 Melamine BaseAccurately weigh to the nearest 1
16、 mgapproximately2goffreshly mixed adhesive in a 100-mLbeaker or Erlenmeyer flask, add 50 mL of a cold solution madeof 20 parts (by volume) of glacial acetic acid, 20 parts of 95 %ethyl alcohol, and 60 parts of distilled water. Thoroughly stirthis mixture for 1 min and add 0.5 g of accurately weighed
17、 (tothe nearest 1 mg) acid-washed diatomaceous earth which hasbeen previously oven-dried overnight at 105 6 1C (22161.8F) and cooled in a desiccator. Continue to stir for 2 min andfilter the suspension immediately through a previously weighedsintered glass crucible of medium porosity. Wash carefully
18、 allthe solid material remaining in the beaker onto the filter withthe above mentioned solvent. Wash the residue on the filterwith a total of at least 30 mL of this solvent, remove the acidwith cold distilled water, and finally with 20 mL of 95 % ethylalcohol. After the preliminary drying by suction
19、, dry theresidue at 105 6 1C (221 6 1.8F) for 16 h, cool in adesiccator, and weigh accurately to the nearest 1 mg.8. Calculation8.1 Phenol and Resorcinol Base AdhesivesConsider theinsoluble residue determined in 7.2 as the filler content of theadhesive. Calculate the residue as a percentage of the n
20、onvola-tile content (see 8.2.1) of the adhesive as follows:Filler, % 5 r/an! 3100 (1)where:r = weight of insoluble residue,a = weight of adhesive sample, andn = % nonvolatile content/100.8.2 Melamine Base AdhesivesConsider the insoluble resi-due determined in 7.3 as the filler content of the adhesiv
21、e.Calculate the residue as the percentage of the nonvolatilecontent (see 8.2.1) of the adhesive as follows:Filler, % 5 r 2 d!/an# 3100 (2)where:d = weight of diatomaceous earth, and other symbols are thesame as defined in 8.1.8.2.1 Determine the nonvolatile content of the adhesive inaccordance with
22、Test Method D1582.9. Report9.1 Report the following:9.1.1 Complete identification of the adhesive tested, includ-ing type, catalyst, hardener, mixing proportions of components,source, lot number, condition, etc.9.1.2 Number of specimens tested, and9.1.3 Percent of filler in individual specimens, and
23、 theaverage for the sample.10. Precision and Bias10.1 The precision and bias statement for this test methodhas not been determined yet. Results are being expected byApril 2003.11. Keywords11.1 filler; melamine; non-volatile content; phenol; resorci-nolASTM International takes no position respecting
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25、 is subject to revision at any time by the responsible technical committee and must be reviewed every five years andif not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standardsand should be addressed to ASTM International
26、Headquarters. Your comments will receive careful consideration at a meeting of theresponsible technical committee, which you may attend. If you feel that your comments have not received a fair hearing you shouldmake your views known to the ASTM Committee on Standards, at the address shown below.This
27、 standard is copyrighted by ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959,United States. Individual reprints (single or multiple copies) of this standard may be obtained by contacting ASTM at the aboveaddress or at 610-832-9585 (phone), 610-832-9555 (fax), or serviceastm.org (e-mail); or through the ASTM website(www.astm.org). Permission rights to photocopy the standard may also be secured from the ASTM website (www.astm.org/COPYRIGHT/).D1579 01 (2013)2
