1、Designation: D 2219 02 (Reapproved 2007)e1An American National StandardStandard Specification forPoly(Vinyl Chloride) Insulation for Wire and Cable, 60 COperation1This standard is issued under the fixed designation D 2219; the number immediately following the designation indicates the year oforigina
2、l adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon (e) indicates an editorial change since the last revision or reapproval.e1NOTEThe text of 5.2, 5.4, and Note 1 of Table 2 was revised editorially Oct
3、ober 2007.1. Scope1.1 This specification covers a thermoplastic insulation ofpoly(vinyl chloride) or the copolymer of vinyl chloride andvinyl acetate.1.2 This insulation is recommended for use at conductortemperatures not in excess of 60 C in wet or dry locations ata maximum voltage rating of 600 V
4、for power and controlcircuits.1.3 Whenever two sets of values are presented, in differentunits, the values in the first set are standard, while those inparentheses are for information only.1.4 In many instances the insulation material cannot betested unless it has been formed around a conductor or c
5、able.Therefore, tests are done on insulated wire or cable in thisspecification solely to determine the relevant property of theinsulation material and not to test the conductor or completedcable.2. Referenced Documents2.1 ASTM Standards:2D 1711 Terminology Relating to Electrical InsulationD 2633 Tes
6、t Methods for Thermoplastic Insulations andJackets for Wire and Cable3. Terminology3.1 Definitions:3.1.1 For definitions of terms used in this specification, referto Terminology D 1711.3.2 Definitions of Terms Specific to This Standard:3.2.1 aging (act of), nexposure of materials to air or oil ata t
7、emperature and a time as specified in Table 1.4. Physical Properties4.1 The insulation shall conform to the requirements forphysical properties prescribed in Table 1.5. Electrical Requirements5.1 Perform the ac voltage, insulation resistance, and dcvoltage tests in that order when any of these tests
8、 are required.The sequence for other testing is not specified.5.2 AC Voltage TestTest the insulated conductor at the acwithstand voltage as specified in Table 2. It is acceptable toomit this test if the dc withstand voltage test described in 5.4 isperformed.5.3 Insulation Resistance:5.3.1 Insulated
9、conductors in sizesAWG 26 (0.13 mm2) andlarger shall have an insulation resistance of at least thatcorresponding to a constant of 500 MV-1000 ft at 60 F (15.6C).5.3.2 If the temperature at the time measurement was madediffers from 60 F (15.6 C), correct the insulation resistance to60 F by multiplyin
10、g the measured value by the proper1This specification is under the jurisdiction of ASTM Committee D09 onElectrical and Electronic Insulating Materials and is the direct responsibility ofSubcommittee D09.18 on Solid Insulations, Non-Metallic Shieldings and Coveringsfor Electrical and Telecommunicatio
11、n Wires and Cables.Current edition approved Oct. 1, 2007. Published October 2007. Originallyapproved in 1963. Last previous edition approved in 2002 as D 2219 02.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book
12、of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.TABLE 1 Physical Properties RequirementsUnaged Requirements:Tensile strength, min, psi (MPa) 1500 (10.3)Elongation at rupture, min, % 100Aged Requirements:After air oven test at 1006 1 C for 168 h:Tu
13、bular Specimensup to size AWG 6 (13.3 mm2)Tensile strength, min, % of unaged value 65Elongation, min, % of unaged value 65Buffed die-cut Specimenssizes AWG 6 and largerTensile strength, min, % of unaged value 65Elongation, min, % of unaged value 45Heat shock, 121 6 1 C no cracksHeat distortion, 121
14、6 1 C, max, % 50Vertical flame test, after passesfive 15-s applicationsOil resistance test:After oil immersion at 70 6 1Cfor4h:Tubular Specimensup to size AWG 6 (13.3 mm2)Tensile strength, min, % of unaged value 85Elongation, min, % of unaged value 85Buffed die-cut Specimenssizes AWG 6 and largerTen
15、sile strength, min, % of unaged value 80Elongation, min, % of unaged value 60Cold bend test, 106 1 C for 1 h no cracks1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.correction factor from Table 1, Temperature Correction Factorsfor I
16、nsulation Resistance at 60 F, of Methods D 2633.5.4 DC Voltage TestUpon completion of the insulationresistance test, test each non-shielded insulated conductor for 5min at a dc withstand voltage which is three times the ac testvoltage specified in Table 2. It is acceptable to omit this test ifthe ac
17、 withstand voltage test described in 5.2 is performed.5.5 Accelerated Water AbsorptionThe insulation shallmeet the requirements in Table 3.5.6 Dielectric Strength Retention The insulation shall becapable of meeting a dielectric strength retention of at least50 % of the original dielectric strength w
18、hen tested at atemperature of 50 6 1 C.6. Thickness of Insulation6.1 The average thickness of the insulation shall be at leastthat prescribed in Table 2. The minimum thickness shall be atleast 90 % of the thickness prescribed in Table 2.7. Workmanship, Finish, and Appearance7.1 Apply the insulation
19、directly to the surface of theconductor or conductor covering and obtain a tight fit to thatsurface.7.2 Repairs and JointsWhen making repairs or joints inthe insulation, do the work in such a manner that the repairedpart of the joint, and all parts affected by the process, meet thesame electrical te
20、sts as the remainder of the insulation andmaintain the limitations on the thickness specified in Section 6.8. Sampling8.1 Sample the insulation in accordance with MethodsD 2633.9. Test Methods9.1 Test the insulation in accordance with Methods D 2633.10. Keywords10.1 accelerated water absorption; ac
21、voltage test; dc volt-age test; insulation resistance; poly (vinyl chloride) insulation;60 C poly (vinyl chloride) insulation; thicknessASTM International takes no position respecting the validity of any patent rights asserted in connection with any item mentionedin this standard. Users of this stan
22、dard are expressly advised that determination of the validity of any such patent rights, and the riskof infringement of such rights, are entirely their own responsibility.This standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years and
23、if not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standardsand should be addressed to ASTM International Headquarters. Your comments will receive careful consideration at a meeting of theresponsible technical committee, w
24、hich you may attend. If you feel that your comments have not received a fair hearing you shouldmake your views known to the ASTM Committee on Standards, at the address shown below.This standard is copyrighted by ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959
25、,United States. Individual reprints (single or multiple copies) of this standard may be obtained by contacting ASTM at the aboveaddress or at 610-832-9585 (phone), 610-832-9555 (fax), or serviceastm.org (e-mail); or through the ASTM website(www.astm.org).TABLE 2 Conductor Sizes, Insulation Thickness
26、es, and TestVoltages for Poly(Vinyl Chloride)-Insulated Control and PowerCablesNOTE 1For cables or conditions of service where mechanical stressesgovern, such as in long vertical risers, these minimum conductor sizes arepotentially not strong enough.NOTE 2The thicknesses given in Table 2 apply to ae
27、rial cables and tosingle conductors installed in conduits above ground and to the individualconductors of all multiple-conductor cables having a common jacketmetallic sheath or protective covering over the assembly, with thefollowing exceptions: For single-conductor cables for installation inundergr
28、ound ducts or direct earth burial add 15 mils (0.38 mm) to theinsulation thicknesses given in Table 2 when such cables do not have athermoplastic jacket or metallic sheath over the assembly.NOTE 3Where the thickness of the insulation is increased for me-chanical reasons or for special service condit
29、ions, determine the testvoltage by the size of the conductor and the rated voltage.Rated CircuitVoltage,Phase-to-Phase, VPower and Control Cable:AC TestVoltage, kVConductor Size,AWG or cmil (mm2)InsulationThickness, mils(mm)0 to 300 26 to 16 (0.13 to 1.31) 15 (0.38) 1.00 to 600 18 to 16 (0.82 to 1.3
30、1) 30 (0.76) 1.514 to 9 (2.08 to 6.63) 45 (1.14) 3.08 to 2 (8.37 to 33.6) 60 (1.52) 3.51 to 0000 (42.4 to 10.7) 80 (2.03) 4.0225 000 to 500 000 (140 to 253) 95 (2.41) 5.0501 000 to 1 000 000 (254 to 507) 110 (2.79) 6.0Over 1 000 000 (507) 125 (3.18) 7.0TABLE 3 Accelerated Water Absorption RequirementsElectrical method 60 Hz at 50 6 1C:Permittivity after 24 h, max 10.0Increase in capacitance, max, %:1 to 14 days 10.07 to 14 days 5.0D 2219 02 (2007)e12
