1、Designation: D 2756 07An American National StandardStandard Test Method forWeight Loss of Electrical Insulating Varnishes1This standard is issued under the fixed designation D 2756; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, t
2、he year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon (e) indicates an editorial change since the last revision or reapproval.1. Scope*1.1 This test method covers the measurement of the loss inweight of cured electrical insulating varnishes on
3、exposure toelevated temperature in air.1.2 The values stated in SI units are the standard.1.3 This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to establish appro-priate safety and health practic
4、es and determine the applica-bility of regulatory limitations prior to use. For specificprecaution statements, see Section 7.NOTE 1IEC 60216 Part 2 is technically equivalent to this standard.2. Referenced Documents2.1 ASTM Standards:2D115 Test Methods for Testing Solvent Containing Var-nishes Used f
5、or Electrical InsulationD 1711 Terminology Relating to Electrical InsulationD 1932 Test Method for Thermal Endurance of FlexibleElectrical Insulating VarnishesD 2518 Specification for Woven Glass Fabrics for ElectricalInsulationD 5423 Specification for Forced-Convection LaboratoryOvens for Evaluatio
6、n of Electrical Insulation2.2 IEC Standards:IEC 60216 Guide for the determination of thermal endur-ance properties of electrical insulating materialsPart 2:Choice of test criteria33. Terminology3.1 Definitions: For definitions of terms used in this testmethod, refer to Terminology D 1711.4. Summary
7、of Test Method4.1 Specimens are prepared by coating glass cloth withvarnish to be tested. The specimens are aged at elevatedtemperatures and the loss in weight is determined after aspecific time.5. Significance and Use5.1 Weight loss is useful for indicating:5.1.1 A form of degradation at elevated t
8、emperatures in air,and5.1.2 Evolution of volatiles that have the potential to affectother components.6. Apparatus6.1 Air-Circulating Oven, capable of meeting the require-ments of Specification D 5423, Type II.6.2 Glass Cloth, heat-cleaned, Style No. 116, as described inSpecification D 2518.6.3 Balan
9、ce, capable of weighing to nearest 0.001 g.6.4 Desiccator Jar, with a suitable desiccant.7. Safety Precautions7.1 Do not use varnish at temperatures above the flash pointwhen inadequate ventilation and the possibility of flames orsparks exist. Store all varnishes, reagents and solvents in sealedcont
10、ainers. Apply these precautions to the handling of thecalled for reagents and solvents.8. Sampling8.1 Sample the varnish in accordance with Test MethodsD115.9. Test Specimens9.1 Prepare the test specimens as described in Test MethodD 1932. Make one panel for each test temperature. Use anaverage of t
11、en readings to determine the thickness of thepanels.9.2 Cure the varnish in accordance with manufacturersrequirements.9.3 Cut two specimens, 100 by 125 mm (4 by 5 in.) fromeach panel to be used for the tests.9.4 Cut an uncoated piece of cloth, 100 by 125 mm (4 by 5in.)1This test method is under the
12、jurisdiction of ASTM Committee D09 onElectrical and Electronic Insulating Materials and is the direct responsibility ofSubcommittee D09.01 on Electrical Insulating Varnishes, Powders and Encapsulat-ing Compounds.Current edition approved May 1, 2007. Published June 2007. Originallyapproved in 1968. L
13、ast previous edition approved in 2002 as D 2756 02.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.3Available
14、 from International Electrotechnical Commission (IEC), 3 rue deVaremb, Case postale 131, CH-1211, Geneva 20, Switzerland, http:/www.iec.ch.1*A Summary of Changes section appears at the end of this standard.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-
15、2959, United States.10. Procedure10.1 Dry two cured specimens for each test temperature andone uncoated specimen for 2 h at 110 C (230 F). Place themin a desiccator and allow them to cool to room temperature.Weigh each specimen to the nearest 0.001 g. The weight of thecoated specimen will be the ini
16、tial weight.10.2 Subtract the weight of the uncoated specimen from theweight of each coated specimen. This is the initial weight of thevarnish solids on which the percent weight loss is based.10.3 Select at least four temperatures between 150 C (300F) and 250 C (480 F) for weight loss aging. Suggest
17、edtemperatures are: 150 C (300 F), 200 C (390 F), 220 C(430 F), and 250 C (480 F).10.4 Hang the cured specimens in the aging ovens, takingthe necessary precautions to assure good air flow parallel to thesurface of the specimens. Avoid specimen collisions in theovens. (See Note 2).10.5 After 96 h (No
18、te 3) remove the specimens from theoven and place them in a desiccator. After cooling to roomtemperature, weigh the specimens. Subtract the weight of theglass and the aluminum foil tab, if used. This is the finalweight.NOTE 2It has been found that the use of battery clips over aluminumfoil identific
19、ation tabs works very well to hold the specimens and preventwhipping around in the ovens. The use of the foil tabs also prevents thebattery clips from picking up any varnish, which could introduce an errorin the measurement.NOTE 3When more information is required, it is desirable to use anumber of s
20、elected time periods (for example: 4, 24, 48, 96 h, and in somecases, even longer periods of time). A curve of weight loss versus thelogarithm of time is plotted to show the instantaneous rate of the loss. Acomparison of the initial rate and subsequent or final rate providesinformation as to the deg
21、radative mechanisms involved.10.6 Calculate the percent weight loss as follows:Weight loss, % 5 W12 W2!/W1# 3 100 (1)where:W1= initial weight of varnish solids, andW2= final weight.11. Report11.1 Report the following information:11.1.1 Identity of varnish,11.1.2 Cure cycle on specimen, and11.1.3 Per
22、cent weight loss after 96 h at the selected tem-peratures.12. Precision and Bias12.1 The data in Table 1 are the combined results of the sixlaboratories which participated in the round-robin test for thistest method.412.2 This test method has no bias because the weight loss ofvarnishes is defined so
23、lely in terms of this method.13. Keywords13.1 varnish; weight lossSUMMARY OF CHANGESCommittee D09 has identified the location of selected changes to this test method since the last issue,D 2756 02, that may impact the use of this test method. (Approved May 1, 2007)(1) Revised Sections 3, 5, 7, and 1
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25、re entirely their own responsibility.This standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years andif not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional stand
26、ardsand should be addressed to ASTM International Headquarters. Your comments will receive careful consideration at a meeting of theresponsible technical committee, which you may attend. If you feel that your comments have not received a fair hearing you shouldmake your views known to the ASTM Commi
27、ttee on Standards, at the address shown below.This standard is copyrighted by ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959,United States. Individual reprints (single or multiple copies) of this standard may be obtained by contacting ASTM at the aboveaddres
28、s or at 610-832-9585 (phone), 610-832-9555 (fax), or serviceastm.org (e-mail); or through the ASTM website(www.astm.org).4Supporting data are available from ASTM Headquarters. Request RR: D09-1015.TABLE 1 Round-Robin Test ResultsHours at 200 C Avg. Weight Loss, %Interlaboratory StandardDeviation24 21.0 1.2348 26.0 1.6496 31.2 2.04D2756072
