1、Designation: D 5498 09Standard Guide forDeveloping a Training Program for Personnel PerformingCoating Work Inspection for Nuclear Facilities1This standard is issued under the fixed designation D 5498; the number immediately following the designation indicates the year oforiginal adoption or, in the
2、case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 This guide is intended to assist those responsible fordeveloping a program for the indoc
3、trination and training ofpersonnel performing coating inspection work for nuclearfacilities.1.2 It is recognized that organizations and job responsibili-ties vary widely among utilities and also among varioussupport and service companies. It is the responsibility of theuser of this guide to identify
4、 the appropriate subject matter forits program and its specific needs.1.3 Users of this guide must ensure that coatings workcomplies not only with this guide, but also with the licenseesplant-specific quality assurance program and licensing com-mitments.2. Referenced Documents2.1 ASTM Standards:2D16
5、 Terminology for Paint, Related Coatings, Materials,and ApplicationsD 610 Practice for Evaluating Degree of Rusting on PaintedSteel SurfacesD 714 Test Method for Evaluating Degree of Blistering ofPaintsD 1005 Test Method for Measurement of Dry-Film Thick-ness of Organic Coatings Using MicrometersD 2
6、240 Test Method for Rubber PropertyDurometerHardnessD 2583 Test Method for Indentation Hardness of RigidPlastics by Means of a Barcol ImpressorD 3276 Guide for Painting Inspectors (Metal Substrates)D 3359 Test Methods for Measuring Adhesion by Tape TestD 3363 Test Method for Film Hardness by Pencil
7、TestD 3843 Practice for Quality Assurance for Protective Coat-ings Applied to Nuclear FacilitiesD 3925 Practice for Sampling Liquid Paints and RelatedPigmented CoatingsD 4138 Practices for Measurement of Dry Film Thicknessof Protective Coating Systems by Destructive, Cross-Sectioning MeansD 4212 Tes
8、t Method for Viscosity by Dip-Type ViscosityCupsD 4214 Test Methods for Evaluating the Degree of Chalk-ing of Exterior Paint FilmsD 4258 Practice for Surface Cleaning Concrete for CoatingD 4259 Practice for Abrading ConcreteD 4260 Practice for Liquid and Gelled Acid Etching ofConcreteD 4261 Practice
9、 for Surface Cleaning Concrete MasonryUnits for CoatingD 4262 Test Method for pH of Chemically Cleaned orEtched Concrete SurfacesD 4263 Test Method for Indicating Moisture in Concrete bythe Plastic Sheet MethodD 4285 Test Method for Indicating Oil or Water in Com-pressed AirD 4414 Practice for Measu
10、rement of Wet Film Thickness byNotch GagesD 4417 Test Methods for Field Measurement of SurfaceProfile of Blast Cleaned SteelD 4537 Guide for Establishing Procedures to Qualify andCertify Personnel Performing Coating Work Inspection inNuclear FacilitiesD 4538 Terminology Relating to Protective Coatin
11、g andLining Work for Power Generation FacilitiesD 4541 Test Method for Pull-Off Strength of CoatingsUsing Portable Adhesion TestersD 4610 Guide for Determining the Presence of and Remov-ing Microbial (Fungal or Algal) Growth on Paint andRelated CoatingsD 4752 Test Method for Measuring MEK Resistance
12、 ofEthyl Silicate (Inorganic) Zinc-Rich Primers by SolventRubD 4787 Practice for Continuity Verification of Liquid orSheet Linings Applied to Concrete SubstratesD 4940 Test Method for Conductimetric Analysis of WaterSoluble Ionic Contamination of Blasting AbrasivesD 5162 Practice for Discontinuity (
13、Holiday) Testing of1This guide is under the jurisdiction of ASTM Committee D33 on ProtectiveCoating and Lining Work for Power Generation Facilities and is the directresponsibility of Subcommittee D33.02 on Service and Material Parameters.Current edition approved June 1, 2009. Published July 2009. Or
14、iginally approvedin 1994. Last previous edition approved in 2001 as D 5498 01.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page on
15、the ASTM website.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.Nonconductive Protective Coating on Metallic SubstratesD 5163 Guide for Establishing a Program for ConditionAssessment of Coating Service Level I Coating Systems inNucl
16、ear Power PlantsD 6132 Test Method for Nondestructive Measurement ofDry Film Thickness ofApplied Organic Coatings Using anUltrasonic GageD 6237 Guide for Painting Inspectors (Concrete and Ma-sonry Substrates)D 6386 Practice for Preparation of Zinc (Hot-Dip Galva-nized) Coated Iron and Steel Product
17、and HardwareSurfaces for PaintingD 6677 Test Method for Evaluating Adhesion by KnifeD 7091 Practice for Nondestructive Measurement of DryFilm Thickness of Nonmagnetic Coatings Applied toFerrous Metals and Nonmagnetic, Nonconductive Coat-ings Applied to Non-Ferrous MetalsD 7167 Guide for Establishing
18、 Procedures to Monitor thePerformance of Safety-Related Coating Service Level IIILining Systems in an Operating Nuclear Power PlantD 7234 Test Method for Pull-Off Adhesion Strength ofCoatings on Concrete Using Portable Pull-Off AdhesionTestersE 337 Test Method for Measuring Humidity with a Psy-chrom
19、eter (the Measurement of Wet- and Dry-Bulb Tem-peratures)F 1869 Test Method for Measuring Moisture Vapor Emis-sion Rate of Concrete Subfloor Using Anhydrous CalciumChloride2.2 ASME Codes and Standards:3ASME Boiler and Pressure Vessel Code, Section XI Rulesfor Inservice Inspection of Nuclear Power Pl
20、ant Compo-nents2.3 SSPC: The Society for Protective Coatings Standards:4SSPC-PA1 Shop, Field and Maintenance Painting of SteelSSPC-PA2 Measurement of Dry Paint Thickness with Mag-netic GageSSPC-PA3 A Guide to Safety in Paint ApplicationSSPC-SP1 Solvent CleaningSSPC-SP2 Hand Tool CleaningSSPC-SP3 Pow
21、er Tool CleaningSSPC-SP5/NACE No. 1 White Metal Blast CleaningSSPC-SP6/NACE No. 3 Commercial Blast CleaningSSPC-SP7/NACE No. 4 Brush-Off Blast CleaningSSPC-SP8 PicklingSSPC-SP10/NACE No. 2 Near-White Blast CleaningSSPC-SP11 Power Tool Cleaning to Bare MetalSSPC-SP12/NACE No. 5 Surface Preparation an
22、d Cleaningof Metals by Waterjetting Prior to RecoatingSSPC-SP13/NACE No. 6 Surface Preparation of ConcreteSSPC-SP14/NACE No. 8 Industrial Blast CleaningSSPC-SP15 Commercial Grade Power Tool CleaningSSPC-VIS 1 Guide and Reference Photographs for SteelSurfaces Prepared by Dry Abrasive Blast CleaningSS
23、PC-VIS 3 Guide and Reference Photographs for SteelSurfaces Prepared by Hand and Power Tool CleaningSSPC-VIS 4/NACE VIS 7 Guide and Reference Photo-graphs for Steel Surfaces Prepared by WaterjettingSSPC-VIS 5/NACE VIS 9 Guide and Reference Photo-graphs for Steel Surfaces Prepared by Wet Abrasive Blas
24、tCleaning2.4 Federal Standards:510 CFR 50 Appendix B, Quality Assurance Criteria forNuclear Power Plants and Fuel Reprocessing Plants10 CFR 21 Reporting of Defects and Noncompliance2.5 ICRI Standards:6No. 03732P Guideline for Selecting and Specifying Con-crete Surface Preparation for Sealers, Coatin
25、gs, and Poly-mer Overlays2.6 NACE Standards:7NACE SP0178 Design, Fabrication, and Surface FinishPractices for Tanks and Vessels to be Lined for ImmersionServiceNACE SP0188 Discontinuity (Holiday) Testing of NewProtective Coatings on Conductive Substrates3. Significance and Use3.1 Personnel trained f
26、or coating work inspection are re-quired to perform examination/inspection tasks to verify con-formance of coating work to written requirements.3.2 This guide provides guidance for development of anindoctrination and training program for training of personnelperforming coating work inspection.3.3 Ce
27、rtification/qualification of personnel performing coat-ing work inspection is addressed in Guide D 4537.4. General Requirements for Training for Level I4.1 As a minimum, training shall include sufficient informa-tion to ensure that the person performing coating work inspec-tion understands each of t
28、he following topics:4.1.1 Inspection Plans/ProceduresKey points include el-ements, objectives, inspection points, standards, and imple-mentation.4.1.2 Basic Corrosion TheoryKey points include purposeof protective coatings, fundamental mechanisms of corrosion,corrosion cycle, the four items necessary
29、 for corrosion tooccur, energy flow, galvanic corrosion, and basic methods ofcorrosion control.4.1.3 Coating TechnologyKey points include componentsof a coating, coating types, volatile organic compound (VOC),drying/curing mechanisms, application tolerances, applicationlimitations, and normal use li
30、mitations.4.1.4 Health PhysicsKey points include importance, aslow as reasonably achievable (ALARA), and instructions setforth by the Health Physics Department.3Available from American Society of Mechanical Engineers (ASME), ASMEInternational Headquarters, Three Park Ave., New York, NY 10016-5990, h
31、ttp:/www.asme.org.4Available from Society for Protective Coatings (SSPC), 40 24th St., 6th Floor,Pittsburgh, PA 15222-4656, http:/www.sspc.org.5Available from U.S. Government Printing Office Superintendent of Documents,732 N. Capitol St., NW, Mail Stop: SDE, Washington, DC 20401, http:/www.access.gp
32、o.gov.6Available from International Concrete Repair Institute (ICRI), 3166 SouthRiver Road, Suite 132, Des Plaines, IL 60018, www.icri.org.7Available from NACE International (NACE), 1440 South Creek Dr., Houston,TX 77084-4906, http:/www.nace.org.D54980924.1.5 Quality AssuranceKey points include phil
33、osophy,10 CFR 50 Appendix B, elements of quality assurance (QA)program, written procedures, organizational structure, auditsand 10 CFR 21.4.1.6 Engineering SpecificationsKey points include ele-ments, purpose, and inspection role defined.4.1.7 Coating Work ProceduresKey points include pur-pose and el
34、ements.4.1.8 Nuclear DocumentsKey points include regulations,ANSI,ASTM, material qualifications, personnel qualifications,and safety related versus non-safety related.4.1.9 Pre-Job and Job ConferencesKey points includepurposes, participants, conflicts, specifications versus proce-dures versus standa
35、rds, material specifics, job specifics, exemptareas, inaccessible areas, and limited access areas.4.1.10 Materials Receiving, Storage and HandlingKeypoints include materials for surface preparation, cleaning,coating, thinning, inspecting, labeling, controlled storage, shelflife, safety/fire, disposa
36、l, inventory control, and material safetydata sheets.4.1.11 SafetyKey points include health, fire, general andjob specific.4.1.12 Pre-Surface Preparation InspectionKey points in-clude how, and what to look for on concrete and steel.4.1.13 Surface Preparation Methods/EquipmentKeypoints include import
37、ance, methods for concrete/steel, equip-ment, compressed air cleanliness and standards.4.1.14 Surface Preparation InspectionKey points includecontaminants, degree of cleanliness, profile/roughness, meth-ods, equipment, and dust removal.4.1.15 Calibration and Proper Use of InspectionInstrumentsKey po
38、ints include use and calibration.4.1.16 Environmental MeasurementsKey points includepurpose, procedures, temperatures, relative humidity (RH),dew point (DP), wind velocity, and weather.4.1.17 Mixing Methods/EquipmentKey points includetemperature, mixing, thinning, sweat-in or induction period,agitat
39、ion, pot life, and equipment.4.1.18 Application Methods/EquipmentKey points in-clude methods, equipment, equipment cleanliness, compressedair cleanliness, limitations, and recognizing problems.4.1.19 Application InspectionKey points include wet filmthickness, environmental conditions, cure requireme
40、nts be-tween coats, dry film thickness, final cure, cleanliness betweencoats, inspection methods, and inspection equipment.4.1.20 Coating DefectsKey points include types, probablecause, remedies, and inspection techniques.4.1.21 Remedial ActionKey points include surface prepa-ration, materials, appl
41、ication, curing, and inspection.4.1.22 DocumentationKey points include purpose, forms,deviations, and processing.5. General Requirements for Training for Level II5.1 The Requirements of Level I Stated in Section 4.5.2 Inspection Plan PreparationKey points includepreparation of inspection plans.5.3 V
42、erification of Inspector CredentialsA person desig-nated as Level II can verify the qualification and certification ofa person designated as Level I.5.4 Implementation of QA ProgramThe person perform-ing coating inspection work must understand how the inspec-tions relate to the QA Program requiremen
43、ts and how toprepare inspection procedures to implement the applicable QAProgram requirements.6. General Requirements for Training for Level III6.1 The Requirements of Level II Stated in Section 5.6.2 Procedure for Implementation of QA ProgramsPreparing and approving procedures for the implementatio
44、n ofa QA program.6.3 Training Program EvaluationEvaluating the ad-equacy of programs used to train coating inspectors.6.4 Verification of Inspector CredentialsA person desig-nated as Level III can verify the qualification and certificationof persons designated as Level I or II.7. Program Specific Re
45、quirements7.1 In addition to the generalized training recommended inSections 4, 5, and 6 personnel performing coating workinspection must be trained in those documents listed in Section2 as contained in the project specific requirements.8. Keywords8.1 coatings work inspection; inspection; inspection
46、 train-ing; inspector training; nuclear; qualification and certification;training programD5498093ASTM International takes no position respecting the validity of any patent rights asserted in connection with any item mentionedin this standard. Users of this standard are expressly advised that determi
47、nation of the validity of any such patent rights, and the riskof infringement of such rights, are entirely their own responsibility.This standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years andif not revised, either reapproved or wi
48、thdrawn. Your comments are invited either for revision of this standard or for additional standardsand should be addressed to ASTM International Headquarters. Your comments will receive careful consideration at a meeting of theresponsible technical committee, which you may attend. If you feel that y
49、our comments have not received a fair hearing you shouldmake your views known to the ASTM Committee on Standards, at the address shown below.This standard is copyrighted by ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959,United States. Individual reprints (single or multiple copies) of this standard may be obtained by contacting ASTM at the aboveaddress or at 610-832-9585 (phone), 610-832-9555 (fax), or serviceastm.org (e-mail); or through the ASTM website(www.astm.org).D5498094
