1、Designation: D6383/D6383M 99 (Reapproved 2011)1Standard Practice forTime-to-Failure (Creep-Rupture) of Adhesive JointsFabricated from EPDM Roof Membrane Material1This standard is issued under the fixed designation D6383/D6383M; the number immediately following the designation indicates theyear of or
2、iginal adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of lastreapproval. A superscript epsilon () indicates an editorial change since the last revision or reapproval.1NOTEUnits information was editorially revised in June 2011.1. Scope1.1 T
3、his practice covers sample preparation temperatures,test parameters, and specimen exposure conditions that areapplicable when Test Method D5405 is used for conductingtime-to-failure (creep-rupture) tests of adhesive joints fabri-cated from ethylene-propylene-diene terpolymer (EPDM) roofmembrane mate
4、rial.1.2 This practice is applicable to joints fabricated in thelaboratory from EPDM roof membrane materials and adhe-sives received from suppliers, and to joints prepared fromEPDM seams sampled from field installations.1.3 The joints are bonded using preformed tape or liquid-based adhesives, and EP
5、DM roof membrane materials that arenon-reinforced, fabric- or scrim-reinforced, and fabric backed.Primers are also used as recommended for the specific adhe-sive.1.4 This practice contains notes that are explanatory and arenot part of the mandatory requirements of this practice.1.5 The values stated
6、 in either SI units or inch-pound unitsare to be regarded separately as standard. The values stated ineach system may not be exact equivalents; therefore, eachsystem shall be used independently of the other. Combiningvalues from the two systems may result in non-conformancewith the standard.1.6 This
7、 standard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to establish appro-priate safety and health practices and determine the applica-bility of the regulatory limitations prior to use.2. Referenced Docum
8、ents2.1 ASTM Standards:2D907 Terminology of AdhesivesD1079 Terminology Relating to Roofing and WaterproofingD5405 Test Method for Conducting Time-to-Failure(Creep-Rupture) Tests of Joints Fabricated from Nonbitu-minous Organic Roof Membrane Material2.2 SPRI Document:3SPRI Recommended Laboratory Test
9、 Methods for Liquidand TapeAdhesives Used to Splice Single-Ply Membranes3. Terminology3.1 DefinitionsFor definitions of terms used in this prac-tice, refer to Terminologies D907 and D1079.3.2 Definitions of Terms Specific to This Standard:3.2.1 creep-rupture testa test that measures the time-to-fail
10、ure of a specimen subjected to a constant load; progressivespecimen deformation may also be measured.3.2.2 failurerupture of the bond resulting in completeseparation of its adherents under the test conditions; or,alternatively, rupture of the membrane material away from thebonded section of the test
11、 specimen (that is, material rupture).3.2.3 time-to-failurethe period of time beginning when ajoint specimen is placed under load and ending when failureoccurs.4. Summary of Practice4.1 Adhesive joints are prepared in the laboratory at ambi-ent and low temperatures using tape or liquid adhesives and
12、1This practice is under the jurisdiction ofASTM Committee D08 on Roofing andWaterproofing and is the direct responsibility of Subcommittee D08.18 on Nonbi-tuminous Organic Roof Coverings.Current edition approved May 1, 2011. Published June 2011. Originallyapproved in 1999. Last previous edition appr
13、oved in 2005 as D6383 99 (2005).DOI: 10.1520/D6383_D6383M-99R11E01.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM we
14、bsite.3Available from Single Ply Roofing Institute (SPRI), 77 RumfordAve., Suite 3B,Waltham, MA 02453.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.EPDM roof membrane material. Creep-rupture tests are thenconducted in accordance wi
15、th Test Method D5405 before andafter subjecting these joints to artificial exposure in thelaboratory. The loads are applied in either peel or shearconfigurations at ambient and elevated temperatures. Table 1summarizes the preparation temperatures, test parameters, andexposure conditions incorporated
16、 in this practice.Alternatively,adhesive joints are prepared from EPDM seams sampled fromroofs in service, and then subjected directly to creep-rupturetesting.5. Significance and Use5.1 An important factor affecting the performance of seamsof EPDM membranes is their ability to remain bonded over the
17、membranes expected service life. Time-to-failure tests providea means of characterizing the behavior of joints under constantload over time.NOTE 1Table 1 is based on the results of an industry governmentconsortium study on creep-rupture resistance (time-to-failure) of EPDMadhesive joints.4,5Referral
18、 to Footnotes 5 and 6 provides typical time-to-failure data, developed under the conditions in Table 1, for EPDM jointsfabricated in the laboratory with nonreinforced EPDM roof membranematerial, butyl-based tapes, and liquid adhesives. It is noted that the peelload specified in this practice is 9.8
19、N 2.2 lbf. The peel load under whichthe tests described in Footnotes 4 and 5 were conducted was 9.3 N 2.1lbf. A load of 9.8 N 2.2 lbf corresponds to 1 kgf 2.2 lbf, and deadweights of 1-kg 2.2-lbm mass are available through laboratory equip-ment supply houses. Similarly, a load of 29.4 N 6.6 lbf corr
20、esponds to adead weight of 3-kg 6.6-lbm mass.5.2 Time-to-failure tests complement other mechanical testssuch as strength for characterizing joints of EPDM roofmembranes, and can be incorporated in specifications foradhesives for joining EPDM roof membrane material.5.3 This practice, which is specifi
21、c to EPDM joints, comple-ments Test Method D5405 that provides general requirementsfor the preparation and creep-rupture testing of joints fabri-cated from any nonbituminous organic roof membrane mate-rial.5.4 Laboratory experience in conducting time-to-failuretests of joints EPDM roof membranes has
22、 shown that speci-mens are less creep-resistant under peel loading than undershear loading. Consequently, the majority of the tests stipulatedin this practice are performed under peel loading.5.5 This practice does not develop time-to-failure data on allenvironmental conditions to which EPDM adhesiv
23、e seams canbe subjected in service.6. Test Specimen6.1 Laboratory SpecimensPrepare peel specimens andshear specimens as described in Section 8 of Test MethodD5405. Table 1 lists the seven sample sets for which specimensare prepared.6.1.1 Peel Specimen DimensionsThe dimensions of thepeel specimens sh
24、all be 125 by 25 mm 5 by 1 in. 6 2 %. Thebond length shall be 75 mm 3 in. 6 2 %. The bond is locatedat one end of the specimen.6.1.2 Shear Specimen DimensionsThe dimensions of theshear specimens shall be 150 by 25 mm 6 by 1 in. 6 2 %. Thebond length shall be 25 mm 1 in. 6 2 %. The bond is locatedat
25、the center of the specimen.6.1.3 EPDM Surface PreparationPrior to bond forma-tion, prepare the surface of the sheet material in accordancewith the EPDM suppliers instructions. Where primers areincorporated in the bonding procedure, apply primers inaccordance with the EPDM suppliers instructions.6.1.
26、4 TemperaturePrepare sample sets at 23 6 2C 73 64F and at 46 2C 25 6 4F; report the preparationtemperature. Use a temperature controlled chamber or similarmeans, if necessary, to achieve the specified temperatureregulation. Samples prepared at 4C 25F shall be kept atthat temperature until the indivi
27、dual specimens are readied fortesting (for example, placement in the test chamber, and othersteps conducted before testing). The temperature at whichspecimens are readied shall be 23 6 2C 73 6 4F. The timebetween readying for testing and conducting the time-to-failuretests shall not exceed 24 h.4Ros
28、siter, W. J., Jr., Vangel, M. G., Embree, E., Kraft, K. M., and Seiler, J. F.,Jr., “Performance of Tape-Bonded Seams of EPDM Membranes: Comparison of thePeel Creep-Rupture Response of Tape-Bonded and Liquid-Adhesive-BondedSeams,” Building Science Series 175, National Institute of Standards and Techn
29、ol-ogy, May 1996.5Rossiter, W. J., Jr., Vangel, M. G., and Kraft, K. M., “Performance ofTape-Bonded Seams of EPDM Membranes: Comparison of the Creep-RupturePerformance of Tape-Bonded and Liquid-Adhesive-Bonded Samples asAffected byTest Temperature, Exposure Prior to Testing, Cold Temperature Prepara
30、tion, andShear Loading,” Building Science Series 177, National Institute of Standards andTechnology (July 1998).TABLE 1 Summary of the Sample Preparation Temperature, Test Parameters, and Exposure Conditions Incorporated in the PracticeSampleSetSamplePreparationTemperatureTest ParametersTemperature
31、Loading Load Artificial Exposure Before TestingNumber C F C F Peel N lbf Conditions1 23 73 23 73 Peel 9.8 2.2 None2 23 73 70 158 Peel 9.8 2.2 None3 4 25 23 73 Peel 9.8 2.2 None4 23 73 23 73 Peel 9.8 2.2 Heat: 90C 194F for 90 days5 23 73 23 73 Peel 9.8 2.2 Dry heat, wet heat, and freeze-thawcycling a
32、ccording to SPRI procedure(See 9.1.2)6 23 73 23 73 Shear 29.4 6.6 None7 23 73 70 158 Shear 29.4 6.6 NoneD6383/D6383M 99 (2011)126.1.5 HumidityPrepare specimens at ambient humidity;report the relative humidity during preparation. Condensationshall not be visible when preparing the specimens at the co
33、ldertemperature.6.2 Field Specimens:6.2.1 Peel and shear specimens, having the dimensionsindicated in 6.1.1 and 6.1.2, respectively, can be prepared fromseams sampled from roofs in service.6.2.2 Record all available pertinent information including,but not limited to, sample age, adhesive type, EPDM
34、sheettype, and location of the roof.7. Number of Test Specimens and Bonded Strength7.1 Prepare a sufficient number of specimens to conductboth bond strength and time-to-failure tests in accordance with9.2 of Test Method D5405.7.2 Aminimum of eight joint specimens shall be included inthe time-to-fail
35、ure tests for each of the seven sample sets listedin Table 1.NOTE 2Sample sets having more than 8 specimens can be necessaryunder some test conditions. In particular, experimental designs thatinclude probabilistic methods of data analysis can require more than 8specimens. Additionally, for cases whe
36、re it is anticipated that times-to-failure can be relatively long (that is, greater than some months), and thetest can be terminated before all specimens in the set fail (see 10.1.1),sample sets containing more than 8 specimens are recommended.8. Loads8.1 The load shall be within 61 % of that specif
37、ied asfollows:8.1.1 Peel TestsAt both 23 and 70C 73 and 158F, theload shall be 9.8 N 2.2 lbf.8.1.2 Shear TestsAt both 23 and 70C 73 and 158F, theload shall be 29.4 N 6.6 lbf.9. Artificial Exposure Before Conducting Time-to-FailureTests9.1 Sample sets 4 and 5 (see Table 1) are subjected toartificial
38、exposure prior to conducting the time-to-failure tests.9.1.1 Heat ExposureExpose the test specimens in a forcedair oven at 90 6 1C 194 6 2F for 90 days 614 day.9.1.2 Dry Heat, Wet Heat, and Freeze-Thaw CyclingExpose the test specimens (including elongation where pre-scribed) in accordance with parag
39、raph of 5.4 of SPRI Recom-mended Laboratory Test Methods for Liquid and TapeAdhesives Used to Splice Single-Ply Membranes.10. Procedure10.1 The procedure shall be in accordance with Section 11of Test Method D5405 with the following exception:10.1.1 Conduct tests for a minimum of 60 days at whichtime
40、 it is determined that it is impractical to continue the testsfurther.NOTE 3The determination of whether to continue the tests can dependon the analyses and interpretation of the data, and on the judgment of theexperimenter. Some shear specimens can have long times-to-failure (forexample, greater th
41、an some months) under the loading conditions given inTable 1.11. Report11.1 Report the results of the time-to-failure tests in accor-dance with Section 12 of Test Method D5405. Include thetemperature and relative humidity at which the samples wereprepared.12. Keywords12.1 adhesive testing; creep; EP
42、DM; joints; laboratory ex-posure; practice; roofing; seams; test conditions;time-to-failureASTM International takes no position respecting the validity of any patent rights asserted in connection with any item mentionedin this standard. Users of this standard are expressly advised that determination
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45、mments have not received a fair hearing you shouldmake your views known to the ASTM Committee on Standards, at the address shown below.This standard is copyrighted by ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959,United States. Individual reprints (single o
46、r multiple copies) of this standard may be obtained by contacting ASTM at the aboveaddress or at 610-832-9585 (phone), 610-832-9555 (fax), or serviceastm.org (e-mail); or through the ASTM website(www.astm.org). Permission rights to photocopy the standard may also be secured from the ASTM website (www.astm.org/COPYRIGHT/).D6383/D6383M 99 (2011)13