ASTM F1083-2006 Standard Specification for Pipe Steel Hot-Dipped Zinc-Coated (Galvanized) Welded for Fence Structures《栅栏结构用热浸镀锌焊接钢管的标准规范》.pdf

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ASTM F1083-2006 Standard Specification for Pipe Steel Hot-Dipped Zinc-Coated (Galvanized) Welded for Fence Structures《栅栏结构用热浸镀锌焊接钢管的标准规范》.pdf_第1页
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1、Designation: F 1083 06Standard Specification forPipe, Steel, Hot-Dipped Zinc-Coated (Galvanized) Welded,for Fence Structures1This standard is issued under the fixed designation F 1083; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision

2、, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon (e) indicates an editorial change since the last revision or reapproval.1. Scope1.1 This specification covers hot-dipped galvanized weldedsteel pipe in NPS 1 (Note 1) to NPS 8, inclusive,

3、 with nominal(average) wall thickness as given in Table 1 and Table 2. Pipehaving other dimensions (Note 2) may be furnished providedsuch pipe complies with all other requirements of this specifi-cation. Pipe ordered under this specification is intended for useas a structural support for fencing in

4、accordance with Specifi-cation F 1043, Group 1A.NOTE 1The dimensionless designator NPS (nominal pipe size) hasbeen substituted in this specification for such traditional terms as nominaldiameter, size, and nominal size.NOTE 2A comprehensive listing of standardized pipe dimensions iscontained in ANSI

5、 B 36.10.1.2 The values stated in inch-pound units are to be regardedas the standard. The values given in brackets are for informa-tion only.2. Referenced Documents2.1 ASTM Standards:2A 53/A 53M Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and SeamlessA 90/A 90M Test Meth

6、od for Weight Mass of Coating onIron and Steel Articles with Zinc or Zinc-Alloy CoatingsA 700 Practices for Packaging, Marking, and LoadingMethods for Steel Products for ShipmentB6 Specification for ZincE8 Test Methods for Tension Testing of Metallic MaterialsE29 Practice for Using Significant Digit

7、s in Test Data toDetermine Conformance with SpecificationsF 1043 Specification for Strength and Protective Coatingson Steel Industrial Chain Link Fence Framework2.2 ANSI Standard:B 36.10 Welded and Seamless Wrought Steel Pipe33. Ordering Information3.1 Orders for material under this specification sh

8、all includethe following as required, to describe the desired materialadequately:3.1.1 Specification designation,3.1.2 Quantity (feet, metres, or number of lengths),3.1.3 Name of material (steel pipe),3.1.4 Method of manufacture (electric-resistance welded orfurnace welded),3.1.5 Grade (Regular, Int

9、ermediate, or High Strength83 000) Intermediate Strength Grade available for sizes NPS 6(150) and larger. Regular and High Strength 83 000 Gradesare available for all sizes.3.1.6 Type (Table 1 or Table 2),3.1.7 Size (NPS designator and weight class; or outsidediameter and nominal wall),3.1.8 Length

10、(see Section 14),3.1.9 Certification (see 18.1), and3.1.10 Selection of applicable level of preservation andpackaging required, if other than in accordance with PracticesA 700 (see 20.1).4. Process4.1 The steel for welded pipe shall be made by one or moreof the following processes: electric-furnace,

11、 open hearth, orbasic-oxygen. The steel for welded pipe shall be of softweldable quality.4.2 Welded pipe NPS 4 and under may be butt-welded,unless otherwise specified. Welded pipe over NPS 4 shall beelectric-welded.5. Coating5.1 Pipe shall be coated with zinc inside and outside by thehot-dip process

12、.1This specification is under the jurisdiction of Committee F14 on Fences and isthe direct responsibility of Subcommittee F14.40 on Chain Link Fence and WireAccessories.Current edition approved Oct. 1, 2006. Published October 2006. Originallyapproved in 1987. Last previous edition approved in 2004 a

13、s F 1083 - 04.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.3Available from American National Standards Ins

14、titute (ANSI), 25 W. 43rd St.,4th Floor, New York, NY 10036.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.5.2 The zinc used for the coating shall be any grade of zincconforming to Specification B6.6. Tensile Requirements6.1 Pipe fu

15、rnished to this specification shall meet thefollowing minimum tensile requirements when tested in accor-dance with Test Methods E8.6.1.1 Tensile Strength6.1.1.1 Regular GradeMinimum tensile strength shall be48 000 psi 330 MPa.6.1.1.2 Intermediate Strength GradeMinimum tensilestrength shall be 60 000

16、 psi 414 MPa for sizes NPS 6 (150)and larger.6.1.1.3 High Strength 83 000 GradeMinimum tensilestrength shall be 85 000 psi 585 MPa.6.1.2 Yield Strength6.1.2.1 Regular GradeMinimum yield strength shall be30 000 psi 205 MPa.6.1.2.2 Intermediate Strength GradeMinimum yieldstrength shall be 50 000 psi 3

17、44 MPa for sizes NPS 6 (150)and larger.6.1.2.3 High Strength 83 000 GradeMinimum yieldstrength shall be 83 000 psi 572 MPa.7. Weight of Coating7.1 The weight of zinc coating shall be not less than 1.8oz/ft2550 g/m2, as determined from the average results of thetwo specimens taken for test in accorda

18、nce with 10.1 and notless than 1.6 oz/ft2490 g/m2 for either of these specimens.The weight of coating expressed in ounces per square foot shallbe calculated by dividing the total weight of zinc, inside plusoutside, by the total area, inside plus outside, of the surfacecoated. Each specimen shall hav

19、e not less than 1.3 oz/ft2400g/m2 of zinc coating on each surface, calculated by dividingthe total weight of zinc on the given surface (outside or inside)by the area of the surface coated (outside or inside).8. Weight of Coating Test8.1 Determine the weight of zinc coating by a strip test inaccordan

20、ce with Test Method A 90/A 90M. The total zinc oneach specimen shall be determined in a double strippingoperation.9. Test Specimens9.1 Test specimens for determination of weight of coatingshall be cut approximately 4 in. 102 mm in length. Specimensof toprail and brace material shall be taken from th

21、e ends ofmill lengths. Specimens of post material shall be cut from thelength from which the post is to be cut. Under no circum-stances shall specimens of post material be taken after the postis cut from the mill length.9.2 Tensile and yield samples shall be of sufficient length toprepare specimens

22、for testing in accordance with Test MethodsE8.TABLE 1 Dimensions, Nominal Weights (Plain Ends) for Standard Weight Pipe (Schedule 40)NOTE 1Pipe furnished in accordance with this table will be standard pipe.NOTE 2The wall thickness is expressed in three decimal places, the fourth decimal place being

23、carried forward or dropped, in accordance withPractice E29.Designator Outside Diameter Wall Thickness WeightNPS Metric in. mm in. mm lb/ft kg/m1 25 1.315 33.4 0.133 3.38 1.68 2.5114 32 1.660 42.2 0.140 3.56 2.27 3.4112 40 1.900 48.3 0.145 3.68 2.72 4.02 50 2.375 60.3 0.154 3.91 3.65 5.4212 65 2.875

24、73.0 0.203 5.16 5.80 8.63 80 3.500 88.9 0.216 5.49 7.58 11.3312 90 4.000 101.6 0.226 5.74 9.12 13.64 100 4.500 114.3 0.237 6.02 10.80 16.16 150 6.625 168.3 0.280 7.11 18.99 28.38 200 8.625 219.1 0.322 8.18 28.58 42.5TABLE 2 Dimensions, Nominal Weights (Plain Ends) for Extra Strong Pipe (Schedule 80)

25、NOTE 1Pipe furnished in accordance with this table will be extra-strong pipe.NOTE 2The wall thickness is expressed in three decimal places, the fourth decimal place being carried forward or dropped, in accordance withPractice E29.Designator Outside Diameter Wall Thickness WeightNPS Metric in. mm in.

26、 mm lb/ft kg/m1 25 1.315 33.4 0.179 4.55 2.17 3.23114 32 1.660 42.2 0.191 4.85 3.00 4.47112 40 1.900 48.3 0.200 5.08 3.63 5.412 50 2.375 60.3 0.218 5.54 5.03 7.48212 65 2.875 73.0 0.276 7.01 7.67 11.413 80 3.500 88.9 0.300 7.62 10.26 15.27312 90 4.000 101.6 0.318 8.08 12.52 18.634 100 4.500 114.3 0.

27、337 8.56 15.00 22.326 150 6.625 168.3 0.432 10.97 28.60 42.568 200 8.625 219.1 0.500 12.70 43.43 64.64F108306210. Number of Tests10.1 Two test specimens for the determination of weight ofcoating shall be taken, one from each end of one length ofgalvanized pipe, selected at random from each lot of 50

28、0lengths or fraction thereof of each size.10.1.1 For purposes of testing, a lot shall consist of not morethan 500 lengths of pipe of the same type, grade, size, andweight.10.1.2 For electric-resistance welded pipe, one tensile testshall be made on one length of pipe from each lot of 500lengths, or f

29、raction thereof, of each size. A length is defined asthe length as ordered, except that in the case of orders for cutlengths shorter than single random, the term lot shall apply tothe lengths as rolled, prior to cutting to the required shortlengths.10.1.3 For continuous-welded pipe, one tensile test

30、 shall bemade on one length of pipe from each lot of 25 tons, or fractionthereof, of pipe NPS 112 and smaller, and from each lot of 50tons, or fraction thereof, of pipe NPS 2 and larger.11. Retests11.1 If the weight of coating of any lot does not conform tothe requirements specified in Section 7, re

31、tests of two addi-tional pipes from the same lot shall be made, each of whichshall conform to the requirements specified.12. Standard Weights12.1 The standard weights with the corresponding wallthickness for pipe of various nominal outside diameters areprescribed in Table 1 and Table 2.NOTE 3A syste

32、m of standard pipe sizes has been approved by theAmerican National Standards Institute as B 36.10 that dispenses with thedouble-extra-strong weight and reclassifies the standard and extra-strongweights, substituting, therefore, schedules of wall thicknesses based onminimum pressure-stress ratios. Wa

33、ll thicknesses corresponding to mostof these now listed as standard weight and extra-strong are incorporated inSchedules 40 and 80, respectively, of B 36.10.13. Dimensions, Mass, and Permissible Variations13.1 WeightThe weight of the pipe covered by Table 1and Table 2 shall not vary by more than 610

34、 % from thatprescribed.NOTE 4The weight tolerance of 610 % is determined from theweights of the customary lifts of pipe as produced for shipment by themill, divided by the number of feet of pipe in the lift. On pipe sizes overNPS 4 where individual lengths may be weighed, the weight tolerance isappl

35、icable to the individual length.13.2 DiameterFor pipe NPS 112 and under, the outsidediameter at any point shall not vary more than164 in. 0.4 mmover nor more than132 in. 0.8 mm under the standardspecified. For pipe NPS 2 and over, the outside diameter shallnot vary more than 61 % from the standard s

36、pecified.13.3 ThicknessThe minimum wall thickness at any pointshall not be more than 12.5 % under the nominal wall thicknessspecified.14. Lengths14.1 Lengths of toprail may be of random lengths, forexample, 16 ft 4.9 m to 24 ft 7.3 m, unless otherwisespecified. Post lengths shall be as noted in the

37、purchase orderor producer plans and specifications with a tolerance of 61 in.25.4 mm.15. Workmanship, Finish, and Appearance15.1 The finished pipe shall be galvanized and reasonablystraight and free of defects. Any imperfection that is deeperthan 1212 % of the wall thickness or violates the minimumw

38、all shall be considered a defect. All burrs at the ends of thepipe shall be removed.15.2 The zinc coating shall be free of voids or excessiveroughness.15.3 End finish shall be plain end square cut.15.4 Posts and rails shall be one piece free of weldedsections.16. Inspection and Certification16.1 All

39、 tests and inspection shall be made at the place ofmanufacture prior to shipment, unless otherwise specified, andshall be so conducted as not to interfere unnecessarily with theoperation of the works.16.2 Responsibility for inspection, unless otherwise speci-fied in the contract or purchase order, r

40、ests upon the producer.This includes performance of all inspection and test require-ments specified herein. Except as otherwise specified in thecontract order, the producer may use their own or any othersuitable facilities for the performance of the inspection and testrequirements specified herein u

41、nless disapproved by the pur-chaser. The purchaser shall have the right to perform any of theinspections and tests set forth in this specification where suchinspections are deemed necessary to ensure that materialconforms to prescribed requirements.17. Rejection17.1 Each length of pipe received from

42、 the manufacturermay be inspected by the purchaser and, if it does not meet therequirements of this specification based on the inspection andtest method as outlined in this specification, the length may berejected and the manufacturer shall be notified. Disposition ofrejected pipe shall be a matter

43、of agreement between themanufacturer and the purchaser.17.1.1 Pipe found in fabrication or installation to be unsuit-able for the intended use, under the scope and requirements ofthis specification, may be set aside and the manufacturernotified. Such pipe shall be subject to mutual investigation ast

44、o the nature and severity of the deficiency and the forming orinstallation, or both, conditions involved. Disposition shall bea matter for agreement.18. Certification18.1 The producer or supplier shall, upon request, furnish tothe purchaser a certificate of inspection stating that the materialhas be

45、en sampled, tested, and inspected in accordance with thisspecification, and has been found to meet the requirements.19. Product Marking19.1 Except as allowed by 19.6 and 19.7, each length ofpipe shall be legibly marked in the following sequence byrolling, stamping, or stenciling to show:F108306319.1

46、.1 Manufacturers name or mark,19.1.2 Country of origin,19.1.3 Method of manufacture (electric-resistance weldedor furnace welded),19.1.4 Specification number (year of issue not required),andNOTE 5Pipe that complies with multiple compatible specificationsmay be marked with the appropriate designation

47、 for each specification.19.1.5 Size (NPS and weight class, schedule number, ornominal wall thickness; or specified outside diameter andnominal wall thickness).19.2 Unless another marking format is specified in thepurchase order, length shall be marked in feet and tenths of afoot, or metres to two de

48、cimal places, dependent upon the unitsto which the pipe was ordered. The location of such markingshall be at the option of the manufacturer.19.3 Heat number, lot number, run number, or a combina-tion thereof shall be marked at the option of the manufacturer,unless specific marking is specified in th

49、e purchase order. Thelocation of such marking shall be at the option of themanufacturer.19.4 Grade DesignationThe letters “IS 50000” shall beused when product meets the Intermediate Strength grade ofmaterial. The letters “HS83000” shall be used when productmeets the High Strength 83 000 grade of material. The locationof such marking shall be at the opti

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