ASTM F1414-2004 Standard Test Method for Measurement of Cut Resistance to Chain Saw in Lower Body (Legs) Protective Clothing《测量较矮身材者(短腿)穿防护服装耐链锯切割性的标准试验方法》.pdf

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1、Designation: F 1414 04Standard Test Method forMeasurement of Cut Resistance to Chain Saw in LowerBody (Legs) Protective Clothing1This standard is issued under the fixed designation F 1414; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revi

2、sion, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon (e) indicates an editorial change since the last revision or reapproval.1. Scope1.1 This test method measures cut resistance of garmentsand devices worn to protect the lower (legs) bo

3、dy whenoperating a chain saw.1.2 This test method may be used to test for compliance tominimum performance requirements in established safety stan-dards.1.2.1 By agreement between the purchaser and the supplier,or as required by established safety standards, it will bedecided if this test method wil

4、l be used to determine one orboth of the following: (1) chainspeed 50 (CS50), and (2)success/failure (jamming/chain stop) at specified chain speed.1.3 This test method may be used to determine levels ofprotection for areas of coverage as stipulated in establishedsafety standards.1.4 The values state

5、d in SI units or in inch-pound shall beregarded separately as standard. The values stated in eachsystem may not be exact equivalents; therefore, each systemmust be used independently of the other, without combiningvalues in any way.1.5 This standard does not purport to address all of thesafety conce

6、rns, if any, associated with its use. It is theresponsibility of the user of this standard to establish appro-priate safety and health practices and determine the applica-bility of regulatory limitations prior to use.2. Referenced Documents2.1 The following documents, form a part of this specifica-t

7、ion to the extent referenced herein:2.2 ASTM Standards:2D 123 Terminology Relating to TextilesD 1056 Specification for Flexible Cellular MaterialsSponge or Expanded RubberD 1776 Practice for Conditioning Textiles for TestingF 1494 Terminology Relating to Protective Clothing2.3 AATCC Test Methods:AAT

8、CC 96 Dimensional Changes in Laundering of Wovenand Knitted Fabrics, except Wool (1988)3AATCC 158 Dimensional Changes on Drycleaning in Per-chloroethylene: Machine Method32.4 Military Standards:MIL-STD-105 Sampling Procedures and Tables for Inspec-tion by Attributes4MIL-C-12369 Cloth, Ballistic, Nyl

9、on42.5 Federal Standard:FS 5100-86 Type II, Cloth, Duck, Nylon, PolyurethaneCoated43. Terminology3.1 Definitions:3.1.1 chain saw, na portable power operated tool used forcutting wood which has cutters linked in a chain.3.1.2 chain speed, nthe velocity of synchronized move-ment of linked cutters arou

10、nd a guide bar and sprocket.3.1.3 chainspeed 50 (CS50), nfor chain saw protection,the mean velocity at which cut through occurs.3.1.3.1 DiscussionThis value establishes the relationshipbetween the probability of cutting through the protectiveclothing (or foot protective device) and the speed of the

11、sawchain. For lower chain speeds, the probability of cut throughapproaches zero, while for higher chain speeds, the probabilityof cut through approaches one.3.1.4 chain stop, nthe resulting action when a materialclogs (jams) the drive sprocket or slows the speed sufficientlyto prevent advancement of

12、 the saw chain.3.1.5 cut resistance, nin chain saw testing, the ability of amaterial, while in contact with the linked cutters, to resist cutthrough of the cutters of a moving saw chain independent ofeither jamming or chain stop.3.1.6 cut-through, nfor chain saw cut resistance, theaction of a runnin

13、g chain saw after complete breakthrough ofeither a protective garment or protective device.1This test method is under the jurisdiction of ASTM Committee F23 onProtective Clothing and is the direct responsibility of Subcommittee F23.20 onPhysical Properties.Current edition approved October 1, 2004. P

14、ublished October 2004. Originallyapproved in 1992. Last previous edition approved in 1999 as F 1414 - 99.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standar

15、ds Document Summary page onthe ASTM website.3Available from American Association of Textile Chemists and Colorists(AATCC), One Davis Dr., P.O. Box 12215, Research Triangle Park, NC 27709-2215.4Available from Standardization Documents Order Desk, Bldg. 4 Section D, 700Robbins Ave., Philadelphia, PA 1

16、9111-5094, Attn: NPODS.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.3.1.6.1 DiscussionWhen a cut through is effected, speedof the saw chain must be measured.3.1.7 jamming, nfor chain saw cut resistance, the clog-ging action manife

17、sted by a protective garment or a device thatcan produce a chain stop.3.1.8 lower body, nthat part of the human body whichincludes all portions between the waist and feet, not to includethe feet.3.1.9 protective clothing, nan item of clothing that isspecifically designed and constructed for the inte

18、nded purposeof isolating all or part of the body from a potential hazard, orisolating the external environment from contamination by theclothing.3.1.9.1 DiscussionFor chain saw cut resistant protectiveclothing, the potential hazard is exposure to a running powersaw chain.3.1.10 saw chain, na closed

19、cloop of cutters linkedtogether for use in a portable power-operated tool.3.2 For definitions of other textile terms used in this testmethod, refer to Terminology D 123.3.3 For definitions of other protective clothing, terms usedin this test method, refer to Terminology F 1494.4. Summary of Test Met

20、hod4.1 Test specimens are securely mounted on a test apparatuswhich simulates a human leg.4.2 A chain saw, of specific characteristic and operating at adesignated speed, is brought into contact with the test speci-men.4.2.1 The cutting action of the saw chain will achieve one ofthe following results

21、; (1) complete cut through with chain stop,(2) complete cut through without chain stop, (3) no cut throughwith a chain stop, or (4) no cut through without a chain stop.4.3 Chain speed is measured electronically just prior tocontact with test specimen. Chain speed is adjusted andreported based on the

22、se measurements.NOTE 1Materials may be characterized by repeated testing at differ-ent speeds, followed by a calculation of CS50. Alternatively, for qualitycontrol, results may be reported as pass or fail at one pre-selected chainspeed.5. Significance and Use5.1 The purpose of this test method is to

23、 provide a measur-able criterion of performance about the level of cut resistanceprovided by different types of protective garments and pro-tected coverings worn by chain saw operators.5.2 This test method is intended to show to what level aprotective garment can offer resistance to the cutting acti

24、on ofa chain saw.5.3 The protection which can be demonstrated by thegarments and coverings tested in accordance with this testmethod is achieved by: (1) the cut resistance of the material tocutting when put in contact with saw chain; (2) pulling a partof the material or yarns in the material so that

25、 they are drawninto the chain and drive mechanism to block the chainmovement; (3) the fibers of the materials used to demonstrateboth high resistance to cutting and the capacity to absorbrotational energy, so that chain speed can be slowed downsufficiently to stop the movement of the saw chain; or (

26、4) anycombination of these.5.4 This test method does not purport to evaluate comfort oflower body protective garments.5.5 In case of a dispute arising from differences in reportedtest results when using this test method for acceptance testingof commercial shipments, the purchaser and the suppliersho

27、uld perform comparative tests to determine if there is astatistical bias between their laboratories. Competent statisticalassistance is recommended for the investigation of bias. As aminimum, the two parties should take a group of test speci-mens from the same lot of components to be evaluated. The

28、testspecimens should then be randomly assigned in equal numbersto each laboratory for testing. If a bias is found, either its causemust be determined and corrected or the purchaser and thesupplier must agree to interpret future test results in light of theknown bias.6. Apparatus56.1 Apparatus consis

29、ts of three main components:6.2 Specimen Holder:6.2.1 A stationary wooden cylinder having a diameter of150 mm (6 in.) and a minimum length of 350 mm (14 in.) (seeFig. 1).6.2.1.1 The cylinder is covered with a vinyl nitrile foamhaving a thickness of 18 mm (0.75 in.) (see Fig. 1). Thiscovering shall h

30、ave a density between 55 and 80 kg/m2and itsresistance to a 25 % compression shall be between 10 and 20kPa measured in accordance with the testing procedure inSpecification D 1056.NOTE 2Ensolite M, a synthetic foam rubber made of PVC and NBR,meets the requirements stipulated in Specification D 1056.

31、6.2.1.2 Two specimen attachment plates each secured bytwo screws to the wooden cylinder parallel to the axis of thatcylinder. Each plate is 75 by 25 mm (3 by 1 in.) (see Fig. 1).6.2.1.3 The stationary wooden cylinder shall be attached toa swivel mechanism that allows the mandrel to be moved to anang

32、le of either 45 or 90 to the vertical plane of the guide bar.Specimen must be securely attached to mandrel to preventmovement of specimen.6.3 Chain Saw and Related Equipment:6,76.3.1 Saw:6.3.1.1 A gas-powered chain saw having an idle speed of22506 250 rpm, a maximum power of 3.3 6 0.3 kW at 8500rpm

33、that meets the following specifications: (1) 66.7 cm3or 4.0in.3; (2) bore 50 mm; (3) stroke 34 mm; (4) clutch engagementspeed of 3450 6 250 rpm; (5) maximum no load speed of12 500 rpm; (6) maximum no load chain speed of 27 m/s (5475f/m); and (7)38 by 7 tooth rim drive sprocket. (Figs. 3 and 4)5See A

34、ppendix X1 to review maintenance checklist.6Husqvarna Model 266, XP with a seven tooth drive sprocket, available fromHusqvarna, 907 W. Irving Park Road, Itasca, IL 60143, 312-773-2777.7This is the sole source of supply known to the committee at this time. If you areaware of alternative suppliers, pl

35、ease provide this information to ASTM Headquar-ters. Your comments will receive careful consideration at a meeting of theresponsible technical committee,1which you may attend.F14140426.3.1.2 Throttle control mechanism is used to maintainconstant saw chain speed.6.3.1.3 The engine of the chain saw is

36、 a two-stroke enginethat uses a gasoline/oil mixture. The gasoline shall be apremium unleaded without alcohol additive and having aminimum anti-knock rating of 90. The oil shall be a high-quality two-stroke oil especially developed for chain saws. Mixratio is 50:1 (2 % two-stroke oil to 98 % gasolin

37、e).6.3.1.4 Chain saw power head shall be checked using adynamometer after any of the following: (1) when CS50 of acalibration sample lot exceeds a range of speed greater than 12m/s 6 1.0 m/s (2400 fpm 6 200 fpm); (2) after 120 test cuts;or (3) when chain saw has been idle for more than 30 days.NOTE

38、3When testing constraints prevent dynamometer verification,technician is responsible to check that the engine is running smoothly,starts readily, has a clean screen, if present, a good spark plug, and soforth.NOTE 4All requirements of the chain saw are determined in accor-dance with many manufacture

39、rs published specifications.6.3.2 Chain:7,86.3.2.1 A chain with a pitch of 10 mm (38 in.), a 0.058-in.gage, and a round ground full chisel cutter.6.3.2.2 The chain must be sharpened using the sharpeningprocedure noted in Annex A1 before testing.6.3.3 Guide Bar:6.3.3.1 A guide bar having a length of

40、500 mm (20 in.) withan eleven-tooth roller-nose sprocket designed to accommodatea 10-mm (38-in.) pitch, 0.058 in. gage saw chain.6.3.3.2 The roller nose on the guide bar will need to becleaned at periodic intervals. To facilitate repeated cleanings,the rivets attaching the roller nose to the bar sho

41、uld bereplaced. Modification requires that rivets be removed and8A saw chain with a pitch of 10 mm (0.40 in.),38 , 72LP (73LP) Oregon Type,manufactured by Blount, Inc., 4909 S.E. International Way, PO Box 22127,Portland, OR 97222.Item Quantity DescriptionA 1 steel plate 0.25 by 576 by 670 mmB 2 stee

42、l plate 0.25 by 216 by 375 mmC 2 steel plate 0.25 by 208 by 216 mmD 1 steel tube 0.75 by ID 1 mm OD by 172 mmE 1 aluminum plate 0.5 by 4 by 14.5 mmF 1 hardwood or white pine 152 by 400 mmG 2 hinge 3 by 3 by116 in.H 1 foam pad 15 by 180 by 360 mm + glueI 6 threaded rod 0.40 by 16 by 120 mmJ 12 bolt 0

43、.40 by 16 mmK 8 wood screw 8 by .75 mm TRL 1 steel axle .75 mm diameter 3 350 threaded .75mm 3 10 mm 3 80 mm at each endM 2 pillow block VPS112 valuline browingN 5 bolt 0.75 by 10 mmO 1 hex bolt 0.75 by 10 by 70 mmP 1 square 30 mm 3 90 mm 3316 3 75LQ 1 stopping block 20 mm 3 40 mm 3 60LR 1 lever sup

44、port316 3 80 mm 3 130 mmS 1 lever 0.25 by 60 by 120 mmT 1 axle 0.250U 1 compression springV 1 micro-switchW 1 safety shield pivoting on DNOTE 1Measurements are in millimetres. Arcs of a circle are mea-sured on the circumference of the wood cylinder.FIG. 1 Specimen Holder (Front View Facing Chain Saw

45、)FIG. 2 Specimen Holder (Attachment and Positioning)FIG. 3 Post Contact with Specimen (Front View) and DataAcquisition SystemF1414043holes be enlarged by drilling, so that aircraft quality bolts andlocking nuts can be used.6.3.4 Chain Guidance and Lubrication:6.3.4.1 The saw chain shall be able to t

46、urn freely around thedrive sprocket and roller nose. The system shall be adequatelylubricated. Chain tension shall be adjustable so that applicationof a force of 15 N on the middle of the guide bar causes a chaindeflection of 6 6 0.5 mm.6.4 Chain Saw Support Bracket:6.4.1 The saw is attached to a me

47、tal plate that rotates freelyaround the axle (see Fig. 5 and Fig. 7).6.4.2 The horizontal distance between the pivot of the sawand the central axis of the specimen support is 365 6 1mm(14.26 0.125 in.) (see Figs. 5 and 6).6.4.2.1 The vertical distance between the pivot of the sawand the center of th

48、e drive sprocket cannot exceed 130 mm (5.0in).NOTE 5To facilitate repeated cleanings, the rivets attaching the rollernose to the bar should be replaced. Modification requires that rivets beremoved and holes be enlarged by drilling, so that aircraft quality boltsand locking nuts can be used.6.4.3 The

49、 mounting mechanism of the chain saw to thebracket shall be fixed.6.4.4 The guide bar falls perpendicular to the support axisand exerts a static force of 15 N at the point of contact.6.4.5 The vertical dropping distance to the point of contactwith foam is 50 mm (2 in.). The longitudinal axis of the guidebar is virtually horizontal at the moment of contact (see Figs.3 and 4).6.4.6 A trigger release mechanism allows free fall withoutinitial acceleration (see Figs. 4 and 6).6.5 Interfaced Data Acquisition System:6.5.1 The cutting time between wires placed o

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