1、BRITISH STANDARD AEROSPACE SERIES BS EN 4009:2004 Bolts, double hexagon head, close tolerance shank, medium length thread, in heat resisting nickel base alloy NI-PH2601 (Inconel 718) Classification: 1 550 MPa (at ambient temperature) / 650 C The European Standard EN 4009:2004 has the status of a Bri
2、tish Standard ICS 49.030.20 BS EN 4009:2004 This British Standard was published under the authority of the Standards Policy and Strategy Committee on 5 January 2005 BSI 5 January 2005 ISBN 0 580 45175 5 National foreword This British Standard is the official English language version of EN 4009:2004.
3、 It supersedes BS EN 4009:2003 which is withdrawn. The UK participation in its preparation was entrusted to Technical Committee ACE/12, Aerospace fasteners and fastening systems, which has the responsibility to: A list of organizations represented on this committee can be obtained on request to its
4、secretary. Cross-references The British Standards which implement international or European publications referred to in this document may be found in the BSI Catalogue under the section entitled “International Standards Correspondence Index”, or by using the “Search” facility of the BSI Electronic C
5、atalogue or of British Standards Online. This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. Compliance with a British Standard does not of itself confer immunity from legal obligations. aid enquirers to understa
6、nd the text; present to the responsible international/European committee any enquiries on the interpretation, or proposals for change, and keep the UK interests informed; monitor related international and European developments and promulgate them in the UK. Summary of pages This document comprises a
7、 front cover, an inside front cover, the EN title page, pages 2 to 8, an inside back cover and a back cover. The BSI copyright notice displayed in this document indicates when the document was last issued. Amendments issued since publication Amd. No. Date Comments EUROPEAN STANDARD NORME EUROPENNE E
8、UROPISCHE NORM EN 4009 November 2004 ICS 49.030.20 Supersedes EN 4009:2003 English version Aerospace series - Bolts, double hexagon head, close tolerance shank, medium length thread, in heat resisting nickel base alloy NI-PH2601 (Inconel 718) - Classification: 1 550 MPa (at ambient temperature) / 65
9、0 C Srie arospatiale - Vis tte bihexagonale, ft tolrance serre, filetage moyen, en alliage rsistant chaud base de nickel NI-PH2601 (Inconel 718) - Classification : 1 550 MPa ( temprature ambiante) / 650 C Luft- und Raumfahrt - Zwlfkant-Paschrauben, mittlere Gewindelnge, aus hochwarmfester Nickelbasi
10、slegierung NI-PH2601 (Inconel 718) - Klasse: 1 550 MPa (bei Raumtemperatur) / 650 C This European Standard was approved by CEN on 11 September 2003. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status o
11、f a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Central Secretariat or to any CEN member. This European Standard exists in three official versions (English, French, German). A versi
12、on in any other language made by translation under the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estoni
13、a, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOM
14、ITEE FR NORMUNG Management Centre: rue de Stassart, 36 B-1050 Brussels 2004 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 4009:2004: E EN 4009:2004 (E) 2 Contents Page Foreword3 1 Scope 4 2 Normative references 4 3 Required chara
15、cteristics.4 4 Designation 8 5 Marking .8 6 Technical specification .8 EN 4009:2004 (E) 3 Foreword This document (EN 4009:2004) has been prepared by the European Association of Aerospace Manufacturers - Standardization (AECMA-STAN). After enquiries and votes carried out in accordance with the rules
16、of this Association, this Standard has received the approval of the National Associations and the Official Services of the member countries of AECMA, prior to its presentation to CEN. This European Standard shall be given the status of a national standard, either by publication of an identical text
17、or by endorsement, at the latest by May 2005, and conflicting national standards shall be withdrawn at the latest by May 2005. This document supersedes EN 4009:2003. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implem
18、ent this European Standard: Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
19、EN 4009:2004 (E) 4 1 Scope This standard specifies the characteristics of double hexagon headed bolts, with close tolerance shank and medium length thread, in NI-PH2601, for aerospace applications. Classification: 1 550 MPa 1)/ 650 C 2)2 Normative references The following referenced documents are in
20、dispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 3353-1, Aerospace Lead and runout threads Part 1: Rolled external threads ISO 4095, Ae
21、rospace Bihexagonal drives Wrenching configuration Metric series ISO 5855-2, Aerospace MJ threads Part 2: Limit dimensions for bolts and nuts EN 2424, Aerospace series Marking of aerospace products EN 2952, Aerospace series Heat resisting alloy NI-PH2601 Solution treated and cold worked Bar for forg
22、ed fasteners D 50 mm 1 270 MPa R m 1 550 MPa 3)EN 3666, Aerospace series Heat resisting alloy NI-PH2601 Solution treated and cold worked Bar for forged fasteners D 50 mm 1 550 MPa R m 1 830 MPa 3)EN 3833, Aerospace series Bolts, MJ threads, in heat resisting nickel base alloy NI-PH2601 (Inconel 718)
23、, passivated Classification: 1 550 MPa (at ambient temperature) / 650 C Technical specification 3 Required characteristics 3.1 Configuration Dimensions Tolerances Masses See Figure 1 and Tables 1 and 2. Dimensions and tolerances are in millimetres. 3.2 Materials EN 3666 or EN 2952 with exception of
24、final heat treatment which shall meet EN 3666 (reference heat treatment and relating mechanical properties). 1) Minimum tensile strength of the material at ambient temperature 2) Maximum test temperature of the parts 3) Published as AECMA Prestandard at the date of publication of this standard EN 40
25、09:2004 (E) 5 Key 1 rolled 2 remove sharp edges 0,1 to 0,4. 3 pitch diameter 4 thread 5 marking 6 conforms to ISO 3353-1. 7 shape in this area at manufacturers option aFor bolts having a shank length less than one times the nominal value of the shank diameter D, the pitch diameter axis shall be used
26、 as the datum. Figure 1 Table 1 Thread aD E F G H K Q R 1 S bT U V X Z Code Designation f7 max. min. min. min. h15 0,5 max. min. min. max. min. max. min. 050 MJ50,8-4h6h 5 9,1 8,3 6,8 1 5,5 3,4 0,5 0,3 7 2 2,9 2,5 3,7 3,2 0,13 060 MJ61-4h6h 6 10,6 9,8 7,8 1,2 6 4,2 8 2,3 3,2 2,8 4,6 4,1 0,020 0,15 0
27、70 MJ71-4h6h 7 12,1 11,3 8,8 1,4 6,5 5,2 9 2,6 3,7 3,3 5,4 4,9 0,18 080 MJ81-4h6h 8 13,6 12,8 9,8 1,6 7 6,2 0,7 0,5 10 2,8 4,1 3,7 5,7 5,2 0,2 100 MJ101,25-4h6h 10 16,7 15,7 11,8 2 8 7,9 0,8 12 3,1 5,1 4,7 7,2 6,7 0,026 0,25 120 MJ121,25-4h6h 12 19,9 18,8 13,7 2,4 9,2 9,8 0,9 0,6 14 3,5 6 5,6 8,5 8
28、0,032 0,3 aIn accordance with ISO 5855-2. The thread major diameter “d“ shall be: d max. = D min. 0,025; D min.: see ISO 5855-2. bBihexagonal wrenching configuration in conformity with ISO 4095 over length T min. EN 4009:2004 (E) 6 Table 2 Thread code 050 060 070 080 100 120 W N Mass aN Mass aN Mass
29、 aN Mass aN Mass aN Mass aLength code 0,2 0,3 0,3 0,3 0,3 0,3 0,3 003 3 15 4,08 17 6,21 004 4 16 4,24 18 6,44 19 9,13 20,5 13,00 005 5 17 4,41 19 6,68 20 9,45 21,5 13,41 25,5 23,91 006 6 18 4,57 20 6,91 21 9,76 22,5 13,82 26,5 24,56 28,5 39,22 007 7 19 4,73 21 7,14 22 10,08 23,5 14,24 27,5 25,21 29,
30、5 40,15 008 8 20 4,89 22 7,37 23 10,40 24,5 14,65 28,5 25,85 30,5 41,08 009 9 21 5,05 23 7,61 24 10,72 25,5 15,07 29,5 26,50 31,5 42,02 010 10 22 5,21 24 7,84 25 11,04 26,5 15,48 30,5 27,15 32,5 42,95 011 11 23 5,38 25 8,07 26 11,35 27,5 15,90 31,5 27,80 33,5 43,88 012 12 24 5,54 26 8,31 27 11,67 28
31、,5 16,31 32,5 28,44 34,5 44,81 013 13 25 5,70 27 8,54 28 11,99 29,5 16,73 33,5 29,09 35,5 45,75 014 14 26 5,86 28 8,77 29 12,30 30,5 17,16 34,5 29,73 36,5 46,68 015 15 27 6,03 29 9,01 30 12,62 31,5 17,55 35,5 30,39 37,5 47,61 016 16 28 6,19 30 9,24 31 12,94 32,5 17,97 36,5 31,03 38,5 48,54 017 17 29
32、 6,35 31 9,47 32 13,26 33,5 18,38 37,5 31,68 39,5 49,48 018 18 30 6,51 32 9,71 33 13,57 34,5 18,80 38,5 32,33 40,5 50,41 019 19 31 6,67 33 9,94 34 13,89 35,5 19,21 39,5 32,98 41,5 51,34 020 20 32 6,84 34 10,17 35 14,21 36,5 19,63 40,5 33,62 42,5 52,27 021 21 33 7,00 35 10,41 36 14,52 37,5 20,04 41,5
33、 34,27 43,5 53,21 022 22 34 7,16 36 10,64 37 14,84 38,5 20,46 42,5 34,92 44,5 54,14 023 23 35 7,32 37 10,87 38 15,16 39,5 20,87 43,5 35,57 45,5 55,07 024 24 36 7,48 38 11,11 39 15,48 40,5 21,28 44,5 36,21 46,5 56,00 025 25 37 7,65 39 11,34 40 15,79 41,5 21,70 45,5 36,86 47,5 56,94 026 26 38 7,81 40
34、11,57 41 16,11 42,5 22,11 46,5 37,51 48,5 57,87 027 27 39 7,97 41 11,80 42 16,43 43,5 22,53 47,5 38,16 49,5 58,80 028 28 40 8,13 42 12,04 43 16,75 44,5 22,94 48,5 38,80 50,5 59,73 029 29 41 8,29 43 12,27 44 17,06 45,5 23,36 49,5 39,45 51,5 60,67 030 30 42 8,46 44 12,50 45 17,38 46,5 23,77 50,5 40,10
35、 52,5 61,60 032 32 44 8,78 46 12,97 47 18,02 48,5 24,57 52,5 41,40 54,5 63,46 034 34 46 9,10 48 13,44 49 18,65 50,5 25,43 54,5 42,69 56,5 65,33 036 36 48 9,43 50 13,90 51 19,29 52,5 26,26 56,5 43,99 58,5 67,19 038 38 50 9,75 52 14,37 53 19,92 54,5 27,09 58,5 45,28 60,5 69,06 continued EN 4009:2004 (
36、E) 7 Table 2 (concluded) Thread code 050 060 070 080 100 120 W N Mass aN Mass aN Mass aN Mass aN Mass aN Mass aLength code 0,2 0,3 0,3 0,3 0,3 0,3 0,3 040 40 52 10,07 54 14,84 55 20,55 56,52 7 ,92 60,5 46,58 62,57 0 ,93 042 42 54 10,40 56 15,30 57 21,19 58,5 28,75 62,5 47,87 64,5 72,79 044 44 56 10,
37、72 58 15,77 59 21,82 60,5 29,57 64,5 49,17 66,5 74,66 046 46 58 11,05 60 16,24 61 22,46 62,5 30,40 66,5 50,46 68,5 76,52 048 48 60 11,37 62 16,70 63 23,09 64,5 31,23 68,5 51,76 70,5 78,39 050 50 62 11,69 64 17,17 65 23,73 66,5 32,06 70,5 53,05 72,5 80,25 052 52 66 17,63 67 24,36 68,5 32,89 72,5 54,3
38、5 74,5 82,12 054 54 68 18,10 69 25,00 70,5 33,72 74,5 55,64 76,5 83,98 056 56 70 18,57 71 25,63 72,5 34,55 76,5 56,94 78,5 85,85 058 58 72 19,03 73 26,27 74,5 35,38 78,5 58,23 80,5 87,71 060 60 74 19,50 75 26,90 76,5 36,21 80,5 59,53 82,5 89,58 062 62 77 27,54 78,5 37,04 82,5 60,82 84,591,44 064 64
39、79 28,17 80,5 37,86 84,5 62,12 86,593,31 066 66 81 28,80 82,5 38,69 86,5 63,41 88,595,17 068 68 83 29,44 84,5 39,52 88,5 64,71 90,597,04 070 70 85 30,07 86,5 40,35 90,5 66,00 92,598,90 072 72 88,5 41,18 92,5 67,30 94,5100,77 074 74 90,5 42,01 94,5 68,59 96,5102,63 076 76 92,5 42,84 96,5 69,89 98,510
40、4,50 078 78 94,5 43,67 98,5 71,18 100,5106,36 080 80 96,5 44,49 100,5 72,48 102,5108,23 082 82 102,5 73,77 104,5110,09 084 84 104,5 75,07 106,5111,96 086 86 106,5 76,36 108,5113,82 088 88 108,5 77,66 110,5115,69 090 90 110,5 78,95 112,5117,55 092 92 112,5 80,25 114,5119,42 094 94 114,5 81,54 116,512
41、1,28 096 96 116,5 82,84 118,5123,15 098 98 118,5 84,13 120,5125,01 100 100 120,5 85,43 122,5126,88 104 104 126,5130,61 108 108 130,5134,34 112 112 134,5138,07 116 116 138,5141,80 120 120 142,5145,53 aMass quoted in kg/1 000 parts EN 4009:2004 (E) 8 4 Designation EXAMPLE Description block BOLT Identi
42、ty block EN4009-080050 Number of this standard Thread code (see Table 1) Length code (see Table 2) NOTE If necessary, the code I9005 shall be placed between the description block and the identity block. 5 Marking EN 2424, style A, as indicated on Figure 1. 6 Technical specification EN 3833 blankBS E
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