1、raising standards worldwideNO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBSI Standards PublicationConnectors for electronic equipment Tests and measurementsPart 1-100: General Applicable publicationsBS EN 60512-1-100:2012Copyright European Committee for Electrotechnical Stand
2、ardization Provided by IHS under license with CENELECNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-National forewordThis British Standard is the UK implementation of EN 60512-1-100:2012.It is identical to IEC 60512-1-100:2012. It supersedes BS EN 60512-1-100:2006
3、,which is withdrawn.The UK participation in its preparation was entrusted to Technical CommitteeEPL/48, Electromechanical components and mechanical structures for electronic equipment.A list of organizations represented on this committee can be obtained on request to its secretary.This publication d
4、oes not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. The British Standards Institution 2012Published by BSI Standards Limited 2012ISBN 978 0 580 70375 1ICS 31.220.10Compliance with a British Standard cannot confer immunity from leg
5、al obligations.This British Standard was published under the authority of the Standards Policy and Strategy Committee on 31 May 2012.Amendments issued since publicationDate Text affectedBRITISH STANDARDBS EN 60512-1-100:2012Copyright European Committee for Electrotechnical Standardization Provided b
6、y IHS under license with CENELECNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-EUROPEAN STANDARD EN 60512-1-100 NORME EUROPENNE EUROPISCHE NORM May 2012 CENELEC European Committee for Electrotechnical Standardization Comit Europen de Normalisation Electrotechnique
7、 Europisches Komitee fr Elektrotechnische Normung Management Centre: Avenue Marnix 17, B - 1000 Brussels 2012 CENELEC - All rights of exploitation in any form and by any means reserved worldwide for CENELEC members. Ref. No. EN 60512-1-100:2012 E ICS 31.220.10 Supersedes EN 60512-1-100:2006English v
8、ersion Connectors for electronic equipment - Tests and measurements - Part 1-100: General - Applicable publications (IEC 60512-1-100:2012) Connecteurs pour quipements lectroniques - Essais et mesures - Partie 1-100: Gnralits - Publications applicables (CEI 60512-1-100:2012) Steckverbinder fr elektro
9、nische Einrichtungen - Mess- und Prfverfahren - Teil 1-100: Allgemeines - Zutreffende Publikationen (IEC 60512-1-100:2012) This European Standard was approved by CENELEC on 2012-03-28. CENELEC members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for gi
10、ving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CENELEC member. This European Standard exists in thre
11、e official versions (English, French, German). A version in any other language made by translation under the responsibility of a CENELEC member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CENELEC members are the national elect
12、rotechnical committees of Austria, Belgium, Bulgaria, Croatia, Cyprus, the Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden
13、, Switzerland, Turkey and the United Kingdom. BS EN 60512-1-100:2012Copyright European Committee for Electrotechnical Standardization Provided by IHS under license with CENELECNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-EN 60512-1-100:2012 - 2 - Foreword The te
14、xt of document 48B/2270/FDIS, future edition 3 of IEC 60512-1-100, prepared by SC 48B, “Connectors“, of IEC TC 48, “Electromechanical components and mechanical structures for electronic equipment“ was submitted to the IEC-CENELEC parallel vote and approved by CENELEC as EN 60512-1-100:2012. The foll
15、owing dates are fixed: latest date by which the document has to be implemented at national level by publication of an identical national standard or by endorsement (dop) 2012-12-28 latest date by which the national standards conflicting with the document have to be withdrawn (dow) 2015-03-28 This do
16、cument supersedes EN 60512-1-100:2006. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CENELEC and/or CEN shall not be held responsible for identifying any or all such patent rights. Endorsement notice The text of the Internationa
17、l Standard IEC 60512-1-100:2012 was approved by CENELEC as a European Standard without any modification. BS EN 60512-1-100:2012Copyright European Committee for Electrotechnical Standardization Provided by IHS under license with CENELECNot for ResaleNo reproduction or networking permitted without lic
18、ense from IHS-,-,- 4 60512-1-100 IEC:2012 CONNECTORS FOR ELECTRONIC EQUIPMENT TESTS AND MEASUREMENTS Part 1-100: General Applicable publications 1 Scope and object This part of IEC 60512 provides a listing of the 60512 series of standards for specific tests that are created for connectors. Further i
19、t gives cross-references with the former (60)512 standards, where different test numbers were used. The connector tests as such are mainly identical with the previously published standards; minor changes may be introduced due to technical developments (e.g. other soldering temperatures in soldering
20、tests, resulting from the introduction of lead-free soldering). The former issues were in booklets, with several related tests in one document, while the present issues are leaflets, each featuring one single test. BS EN 60512-1-100:2012Copyright European Committee for Electrotechnical Standardizati
21、on Provided by IHS under license with CENELECNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-60512-1-100 IEC:2012 5 Test No. Test name Applicable part of IEC 60512 Former IEC (60)512 part, test number General -1 512-1 Applicable publications -1-100 none Part 1: Gen
22、eral examination 1a Visual examination -1-1 -2 test 1a 1b Examination of dimension and mass -1-2 -2 test 1b 1c Electrical engagement length -1-3 -2 test 1c 1d (With corrigendum) Contact protection effectiveness (scoop-proof) -1-4 none Part 2: Electrical continuity and contact resistance tests 2a Con
23、tact resistance Millivolt level method -2-1 -2 test 2a 2b Contact resistance Specified test current method -2-2 -2 test 2b 2c Contact resistance variation -2-3 -2 test 2c 2d (Vacant) 2e Contact disturbance -2-5 -2 test 2e 2f Housing (shell) electrical continuity -2-6 -2 test 2f 2g (Vacant) Part 3: I
24、nsulation tests 3a Insulation resistance -3-1 -2 test 3a Part 4: Voltage stress tests 4a Voltage proof -4-1 -2 test 4a 4b Partial discharge -4-2 -2 test 4b 4c Voltage proof of pre-insulated crimp barrels -4-3 -2 test 4c BS EN 60512-1-100:2012Copyright European Committee for Electrotechnical Standard
25、ization Provided by IHS under license with CENELECNot for ResaleNo reproduction or networking permitted without license from IHS-,-,- 6 60512-1-100 IEC:2012 Test No. Test name Applicable part of IEC 60512 Former IEC (60)512 part, test number Part 5: Current-carrying capacity tests 5a Temperature ris
26、e -5-1 -3 test 5a 5b Current-temperature derating -5-2 -3 test 5b Part 6: Dynamic stress tests 6a Acceleration, steady state -6-1 -4 test 6a 6b Bump -6-2 -4 test 6b 6c Shock -6-3 -4 test 6c 6d Vibration (sinusoidal) -6-4 -4 test 6d 6e Random vibration -6-5 none Part 7: Impact tests (free components)
27、 7a Free fall (repeated) -7-1 -5 test 7a 7b Mechanical strength impact -7-2* -5 test 7b Part 8: Static load tests (fixed components) 8a Static load, transverse -8-1 -5 test 8a 8b Static load, axial -8-2 -5 test 8b 8c Robustness of actuating lever -8-3 -5 test 8c Part 9: Endurance tests 9a Mechanical
28、 operation -9-1 -5 test 9a 9b Electrical load and temperature -9-2* -5 test 9b 9c Mechanical operation (engaging and separating) with electrical load -9-3 -5 test 9c 9d Durability of contact retention system and seals (maintenance, ageing) -9-4 -5 test 9d 9e Current loading, cyclic -9-5 -5 test 9e P
29、art 10: Overload tests 10a withdrawn 10b withdrawn 10c (Vacant) 10d Electrical overload (connectors) -10-4 Ed.2. -5 test 10d * In preparation. BS EN 60512-1-100:2012Copyright European Committee for Electrotechnical Standardization Provided by IHS under license with CENELECNot for ResaleNo reproducti
30、on or networking permitted without license from IHS-,-,-60512-1-100 IEC:2012 7 Test No. Test name Applicable part of IEC 60512 Former IEC (60)512 part, test number Part 11: Climatic tests 11a Climatic sequence -11-1 -6 test 11a 11b Combined/sequential cold, low air pressure and damp heat -11-2 -6 te
31、st 11b 11c Damp heat, steady state -11-3 -6 test 11c 11d Rapid change of temperature -11-4 -6 test 11d 11e Mould growth -11-5 -6 test 11e 11f Corrosion, salt mist -11-6 -6 test 11f 11g Flowing mixed gas corrosion test -11-7 Ed.2. none 11h Sand and dust -11-8 none 11i Dry heat -11-9 -6 test 11i 11j C
32、old -11-10 -6 test 11j 11k Low air pressure -11-11 -6 test 11k 11l (Not to be used) 11m Damp heat, cyclic -11-12 -6 test 11m 11n Gas tightness, solderless wrapped connections -11-13 -6 test 11n 11o (Not to be used) 11p Flowing single gas corrosion test -11-14 Ed.2. none Part 12: Soldering tests 12a
33、Solderability, wetting, solder bath method -12-1 -6 test 12a 12b Solderability, wetting, soldering iron method -12-2 -6 test 12b 12c Solderability, de-wetting -12-3 -6 test 12c 12d Resistance to soldering heat, solder bath method -12-4 -6 test 12d 12e Resistance to soldering heat, soldering iron met
34、hod -12-5 -6 test 12e 12f Sealing against flux and cleaning solvents in machine soldering -12-6 none 12g Solderability, wetting balance method -12-7 none Part 13: Mechanical operating tests 13a Engaging and separating forces -13-1 Ed.2 -7 test 13a 13b Insertion and withdrawal forces -13-2 -7 test 13
35、b 13c withdrawn -7 test 13c 13d withdrawn -7 test 13d 13e Polarizing and keying method 13-5 -7 test 13e BS EN 60512-1-100:2012Copyright European Committee for Electrotechnical Standardization Provided by IHS under license with CENELECNot for ResaleNo reproduction or networking permitted without lice
36、nse from IHS-,-,- 8 60512-1-100 IEC:2012 Test No. Test name Applicable part of IEC 60512 Former IEC (60)512 part, test number Part 14: Sealing tests 14a (Vacant) 14b Sealing -Fine air leakage -14-2 -7 test 14b 14c (Vacant) 14d Immersion- Waterproof -14-4 -7 test 14d 14e Immersion at low air pressure
37、 -145 -7 test 14e 14f Interfacial sealing -14-6 -7 test 14f 14g Impacting water -14-7 none Part 15: Connector tests (mechanical) 15a Contact retention in insert -15-1 -8 test 15a 15b Insert retention in housing (axial) -15-2 -8 test 15b 15c Insert retention in housing (torsional) -15-3 -8 test 15c 1
38、5d Contact insertion, release and extraction force -15-4 -8 test 15d 15e Contact retention in insert, cable nutation -15-5 -8 test 15e 15f Effectiveness of connector coupling devices -15-6 -8 test 15f 15g Robustness of protective cover attachment -15-7 -8 test 15g 15h Contact retention system resist
39、ance to tool application -15-8 none Part 16: Mechanical tests on contacts and terminations 16a Probe damage -16-1 -8 test 16a 16b Restricted entry -16-2 -8 test 16b 16c Contact-bending strength -16-3 -8 test 16c 16d Tensile strength (crimped connections) -16-4 -8 test 16d 16e Gauge retention force (
40、resilient contacts) -16-5 -8 test 16e 16f Robustness of terminations -16-6 -8 test 16f 16g Measurement of contact deformation after crimping -16-7 -8 test 16g 16h Insulation grip effectiveness (crimped connections) -16-8 -8 test 16h 16i Grounding contact spring holding force -16-9 -8 test 16i 16j (V
41、acant) 16k Stripping force, solderless wrapped connections -16-11 -8 test 16k 16m Un-wrapping, solderless wrapped connections -16-13 -8 test 16m 16n Bending strength, fixed male tabs -16-14 -8 test 16n 16o (Not to be used) 16p Torsional strength, fixed male tabs -16-16 -8 test 16p BS EN 60512-1-100:
42、2012Copyright European Committee for Electrotechnical Standardization Provided by IHS under license with CENELECNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-60512-1-100 IEC:2012 9 Test No. Test name Applicable part of IEC 60512 Former IEC (60)512 part, test numb
43、er 16q Tensile and compressive strength, fixed male tabs -16-17 -8 test 16q 16r Deflection of contacts, simulation -16-18 -8 test 16r 16s (Vacant) 16t Mechanical strength (wired terminations of solderless connections) -16-20 none 16u Whisker test via the application of external mechanical stresses -
44、16-21 none Part 17: Cable clamping tests 17a Cable clamp robustness -17-1 -9 test 17a 17b Cable clamp resistance to cable rotation -17-2 -9 test 17b 17c Cable clamp resistance to cable pull (tensile) -17-3 -9 test 17c 17d Cable clamp resistance to cable torsion -17-4 -9 test 17d Part 18: Explosion h
45、azard tests Part 19: Chemical resistance tests 19a Fluid resistance of pre-insulated crimp barrels -19-1 -9 test 19a 19b (Vacant) 19c Fluid resistance -19-3 none Part 20: Fire hazard tests 20a Flammability, needle-flame -20-1 -9 test 20a 20b Flammability tests - fireproofness -20-2 none 20c Flammabi
46、lity, glow-wire -20-3 -9 test 20c Part 21: R.F. resistance tests 21a R.F. shunt resistance -21-1 -9 test 21a Part 22: Capacitance tests 22a Capacitance -22-1 -9 test 22a Part 23: Screening and filtering tests 23a (Vacant) 23b Suppression characteristics of integral filters -23-2 -9 test 23b 23c Shie
47、lding effectiveness of connectors and accessories -23-3 none 23c Corrigendum 1 to IEC 60512-23-3 -23-3 none 23d Transmission line reflections in the time domain -23-4 none BS EN 60512-1-100:2012Copyright European Committee for Electrotechnical Standardization Provided by IHS under license with CENEL
48、ECNot for ResaleNo reproduction or networking permitted without license from IHS-,-,- 10 60512-1-100 IEC:2012 Test No. Test name Applicable part of IEC 60512 Former IEC (60)512 part, test number 23e (vacant) 23f (vacant) 23g Effective transfer impedance of connectors -23-7 none Part 24: Magnetic interference tests 24a Residual magnetism -24-1 -9 test 24a Part 25: Signal integrity tests 25a Crosstalk ratio -25-1 none 25b Attenuation (insertion loss) -25-2 none 25c Rise tim
