1、BRITISH STANDARD BS ISO 1268-5:2001 Fibre-reinforced plastics Methods of producing test plates Part 5: Filament winding ICS 83.120 NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBS ISO 1268-5:2001 This British Standard, having been prepared under the direction of the Sector Co
2、mmittee for Materials and Chemicals, was published under the authority of the Standards Committee and comes into effect on 15 September 2001 BSI 08-2001 ISBN 0 580 38351 2 National foreword This British Standard reproduces verbatim ISO 1268-5:2001 and implements it as the UK national standard. It su
3、persedes BS ISO 9291:1996 which is withdrawn. The UK participation in its preparation was entrusted to Technical Committee PRI/42, Fibre reinforced thermosetting plastics and prepregs, which has the responsibility to: A list of organizations represented on this committee can be obtained on request t
4、o its secretary. Cross-references The British Standards which implement international or European publications referred to in this document may be found in the BSI Standards Catalogue under the section entitled “International Standards Correspondence Index”, or by using the “Find” facility of the BS
5、I Standards Electronic Catalogue. A British Standard does not purport to include all the necessary provisions of a contract. Users of British Standards are responsible for their correct application. Compliance with a British Standard does not of itself confer immunity from legal obligations. aid enq
6、uirers to understand the text; present to the responsible international/European committee any enquiries on the interpretation, or proposals for change, and keep the UK interests informed; monitor related international and European developments and promulgate them in the UK. Summary of pages This do
7、cument comprises a front cover, an inside front cover, the ISO title page, pages ii to iv, pages 1 to 10, an inside back cover and a back cover. The BSI copyright date displayed in this document indicates when the document was last issued. Amendments issued since publication Amd. No. Date CommentsIN
8、TERNATIONAL STANDARD ISO 1268-5 First edition 2001-06-01 Reference number ISO 1268-5:2001(E) Fibre-reinforced plastics Methods of producing test plates Part 5: Filament winding Plastiques renforcs de fibres Mthodes de fabrication de plaques dessai Partie 5: Moulage par enroulement filamentaireISO 12
9、68-5:2001(E) ii ISO 1002 All rithgs rreseved DPF discliamer This FDP feli amy ctnonia ededdebm tyfep.seca In aroccecnad tiwh Asebod gnisnecil ycilop, thsi feli may be pritnde ro eivwde but sllah ton eb tideed sselnu teh tyfepseca hwich are mededdeb era licdesne to dna tsniladel on teh moctupre epfrr
10、omign the ideti.gn In odgnidaolnw this file, raptise ccatpe trehien teh serilibisnopty fo ton fnirignign sebodA gnisnecil ilopcy. The ISO tneCral Sceterarita catpecs no libaility in this aera. ebodA si a trmedarak of Adebo Stsysme Irocntarop.de teDails of teh fostware prtcudos desu to crtaee tsih PF
11、D feli nac be fdnuo ni the Glarene Info talerive to the f;eli teh PDF-taercnoi rapmateers weer tpodezimi for pritn.gni vErey cera sah eebn tkane to rusnee ttah the feli is tiusbael for ues by ISO mrebme seidob. In teh kilnuley evtne ttah a pborlme talerign to ti si f,dnuo saelpe ifnrom teh tneClar S
12、tercearita ta the serddas givne olebw. ISO 1002 llA rithgs rresev.de Unless torehiwse sficep,dei on rapt of tihs buptacilion may be rperdecudo ro tuilidez in any form ro by nay m,snae ele-c trinoc or m,lacinahce gnidulcni tohppocoyign dna cimrfo,mli tiwtuoh repminoiss ni rwitgni fmor eitreh ISO at t
13、eh serddas olebw ro ISOs mme- reb ydob in the cuotnry fo the rtseuqeer. ISO cporythgi fofiec esaC tsopael 65 1121-HC Geneva 02 Te.l + 41 22 947 10 11 Fax + 14 22 479 09 47 E-liam copyrightsio.ch Web wwwsi.oc.hISO 1268-5:2001(E) ISO 1002 All rithgs rreseved iii Contents Page 1 Scope . 1 2 Normative r
14、eference . 1 3 Health and safety 1 4 Principle 1 5 Materials . 2 6 Plate dimensions 2 7 Reinforcement content . 2 8 Apparatus . 2 9 Procedure . 6 10 Verification of the characteristics of the plates obtained . 7 11 Test plate preparation report 8 Annexes A Examples of winding parameters 9 B Calculat
15、ion of winding parameters for preparing unidirectional plates by winding 10ISO 1268-5:2001(E) iv ISO 1002 All rithgs rreseved Foreword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing Internatio
16、nal Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO
17、, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 3. Draft International Standards
18、adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this part of ISO 1268 may be the sub
19、ject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. International Standard ISO 1268-5 was prepared by Technical Committee ISO/TC 61, Plastics, Subcommittee SC 13, Composites and reinforcement fibres. This first edition cancels and replaces ISO 9291
20、:1996, which has been technically revised. ISO 1268 consists of the following parts, under the general title Fibre-reinforced plastics Methods of producing test plates: Part 1: General conditions Part 2: Contact and spray-up moulding Part 3: Wet compression moulding Part 4: Moulding of prepregs Part
21、 5: Filament winding Part 6: Pultrusion moulding Part 7: Resin transfer moulding Part 8: Compression moulding of SMC and BMC Part 9: Moulding of GMT/STC The following additional parts are in preparation: Part 10: Injection moulding of SMC and BMC General principles and moulding of multipurpose test
22、specimens Part 11: Injection moulding of SMC and BMC Small plates Annexes A and B of this part of ISO 1268 are for information only.INTERNATIONAL STANDARD ISO 1268-5:2001(E) ISO 1002 All rithgs rreseved 1 Fibre-reinforced plastics Methods of producing test plates Part 5: Filament winding 1 Scope Thi
23、s part of ISO 1268 specifies a method of preparing reinforced-plastic test plates by the filament winding process, using textile glass rovings and themoset resins (preimpregnated fibres are excluded). It specifies the preparation, under optimum industrial conditions, of unidirectionally reinforced p
24、lates, from which test specimens for various static mechanical tests can be cut. This part of ISO 1268 has been established for glass-reinforced plastics made of polyester or epoxy resin, but it can be extended to other types of resin and reinforcement. It is intended to be read in conjunction with
25、ISO 1268-1. NOTE To aid understanding of the method, the word “roving” is used throughout the text and is taken to include yarns, unless specifically mentioned to the contrary. 2 Normative reference The following normative document contains provisions which, through reference in this text, constitut
26、e provisions of this part of ISO 1268. For dated references, subsequent amendments to, or revisions of, any of these publications do not apply. However, parties to agreements based on this part of ISO 1268 are encouraged to investigate the possibility of applying the most recent edition of the norma
27、tive document indicated below. For undated references, the latest edition of the normative document referred to applies. Members of ISO and IEC maintain registers of currently valid International Standards. ISO 1268-1, Fibre-reinforced plastics Methods of producing test plates Part 1: General condit
28、ions. 3 Health and safety See ISO 1268-1. 4 Principle A roving (or a number of rovings together) impregnated with resin is wound, in several successive layers, onto a former. The required final thickness of the plates is obtained by strapping outer-mould pieces onto the former. Polymerization can be
29、 carried out either in a press with heated platens or in an oven. This method leads to the preparation of two similar plates simultaneously.ISO 1268-5:2001(E) 2 ISO 1002 All rithgs rreseved 5M a t e r i a l s 5.1 Roving This method applies to all rovings having a linear density between and . For low
30、er linear densities, use several rovings in combination to reach a linear density between and (for example, 10 yarns of to obtain ). 5.2 Resin system It is recommended that the resin system used (polyester or epoxy resin + catalyst or hardener system) has the following characteristics: viscosity: le
31、ss than at the winding temperature; minimum pot life: the minimum pot life of the resin system at the operating temperature should be such that the increase in viscosity of the resin at the end of the winding operation is less than of the initial value. If a resin system that does not have the above
32、 characteristics is chosen, the viscosity and minimum pot life of the resin system used shall be stated in the test plate preparation report (clause 11). 6 Plate dimensions The minimum dimensions of the plates produced are in length and in width. 7 Reinforcement content The glass content shall be sp
33、ecified by the person requesting the plate. The glass content of this type of laminate is typically by mass. NOTE A glass content of by mass corresponds to by volume. 8 Apparatus 8.1 Reel (optional) The reel shall be fitted with a tension-regulating system permitting adjustment of the roving tension
34、 between and (tension measured before the roving enters the impregnating bath). 8.2 Winding machine (see Figure 1) The winding machine shall have the following characteristics: speed of spindle: continuously variable from to ; pitch: adjustable from to (the pitch is equal to the travel of the thread
35、 guide when the former makes a complete revolution); when necessary, a radiant panel permitting winding of the roving on to the former at a nearly constant temperature. 200 tex 4 800 tex 200 tex 4 800 tex 22 tex 220 tex 0,4 Pa s 40 % 300 mm 220 mm 70 % 70 % 52 % 0N 15 N 0 r/min 70 r/min 0,5 mm 5 mmI
36、SO 1268-5:2001(E) ISO 1002 All rithgs rreseved 3 Key 1E x i t g u i d e 2 Foam-retaining devices 3 Entrance guide (eye-type) 4R o v i n g 5 Impregnating bath with double wall 6 Grooved guide rod 7F l a t g u i d e r o d 8 Radiant panel 9F o r m e r 10 Impregnating bath 11 Movable arm 12 Winding mach
37、ine 13 Tension-regulating system 14 Roving bobbin or package Figure 1 Impregnating bath and winding machineISO 1268-5:2001(E) 4 ISO 1002 All rithgs rreseved 8.3 Impregnating devices 8.3.1 General One of the impregnation devices described in 8.3.2 and 8.3.3 may be used. If a different system is used,
38、 details shall be given in the test plate preparation report (clause 11). 8.3.2 Impregnating bath (see Figure 1) The temperature of the resin system in the bath shall be monitored to maintain its viscosity (see 5.2) as nearly constant as possible in order to ensure uniform and complete impregnation
39、of the roving. It is therefore recommended that the impregnating bath should have a double wall permitting the circulation of a temperature-regulating liquid, and that the dimensions of the bath allow an impregnation length of at least and provide a resin capacity of about . The type of bath shown i
40、n Figure 1 is given as an example. It is recommended that the bath have the following characteristics: an eye-type thread guide at the entrance to prevent abrasion (made of e.g. polytetrafluoroethylene or chromium- plated metal); a thread guide at the exit, ensuring complete impregnation without dry
41、ing; devices for retaining resin foam; guide rods under the resin surface (alternating sets of flat and grooved). 8.3.3 Impregnating roller (see Figure 2) The roller shall be corrosion- and wear-resistant. It shall be free-wheeling and have a minimum diameter of . The length of the area of contact b
42、etween the roving and the roller shall be not less than of the roller circumference, and the roller shall be immersed in the resin to a depth of approximately to of its diameter. A doctor blade shall be used to control the amount of resin on the roller. The distance between this blade and the roller
43、 shall be variable between and . The setting of this blade shall be determined by preliminary tests. A scraper blade shall be used to remove the resin the roving does not pick up. Key 1R o v i n g 2 Roller 3R e s i n 4 Guide 5D o c t o r b l a d e Figure 2 Impregnating roller 400 mm 1l 120 mm 20 % 2
44、0 % 30 % 0mm 3mmISO 1268-5:2001(E) ISO 1002 All rithgs rreseved 5 8.4 Former (see Figure 3) This shall consist of a former frame, ground flat on both sides, onto which the roving is wound and outer-mould pieces designed to be placed over both faces of the winding and press onto the sides of the form
45、er, thus accurately defining the thickness of the winding. The faces of the outer-mould pieces shall be perfectly flat, and parallel to the former faces. Rod-shaped silicone-rubber end pieces are required to seal the gap between the former and the outer-mould pieces and prevent resin loss during cur
46、ing. Key 1F o r m e r f r a m e 2 Outer-mould pieces 3 Spindle mounting 4N o t c h 5 Thickness of winding 6 Silicone-rubber end piece 7R o v i n g Figure 3 Winding and curing formerISO 1268-5:2001(E) 6 ISO 1002 All rithgs rreseved 8.5 Press with heated platens The press shall have the following char
47、acteristics: minimum force: ; temperature adjustable according to the curing cycle required by the resin and its catalyst system. If a press with heated platens is not available, the following may be used: a system for clamping the outer-mould pieces in place; an oven capable of maintaining the curi
48、ng-cycle temperature required by the resin system. 9 Procedure Unless otherwise specified, the rovings shall be processed without previous conditioning. Mount the former on the spindle of the winding machine. When the impregnating bath has to be kept at a temperature higher than , it is recommended
49、that the former be maintained at as nearly constant a temperature as possible (by means of a radiant panel for example). Adjust the speed of rotation of the spindle to obtain a roving speed of between and ; the speed shall be selected such that the winding operation can be completed during the pot life of the resin (see 5.2). Choose the winding parameters as follows: Winding pitch, : Number of layers, : See annex A for examples of convenient winding parame
