1、BSI Standards PublicationBS ISO 19072-2:2013Road vehicles Connectioninterface for pyrotechnicdevices, two-way and three-way connectionsPart 2: Test methods and generalperformance requirementsBS ISO 19072-2:2013 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of ISO 19
2、072-2:2013.It supersedes BS ISO 19072-2:2007 which is withdrawn.The UK participation in its preparation was entrusted to TechnicalCommittee AUE/16, Electrical and electronic equipment.A list of organizations represented on this committee can beobtained on request to its secretary.This publication do
3、es not purport to include all the necessaryprovisions of a contract. Users are responsible for its correctapplication. The British Standards Institution 2013. Published by BSI StandardsLimited 2013ISBN 978 0 580 79265 6ICS 43.040.10Compliance with a British Standard cannot confer immunity fromlegal
4、obligations.This British Standard was published under the authority of theStandards Policy and Strategy Committee on 30 September 2013.Amendments issued since publicationDate Text affectedBS ISO 19072-2:2013 ISO 2013Road vehicles Connection interface for pyrotechnic devices, two-way and three-way co
5、nnections Part 2: Test methods and general performance requirementsVhicules routiers Interface de raccordement pour dispositifs pyrotechniques, deux voies et trois voies Partie 2: Mthodes dessai et exigences des performances gnralesINTERNATIONAL STANDARDISO19072-2Second edition2013-09-01Reference nu
6、mberISO 19072-2:2013(E)BS ISO 19072-2:2013ISO 19072-2:2013(E)ii ISO 2013 All rights reservedCOPYRIGHT PROTECTED DOCUMENT ISO 2013All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized otherwise in any form or by any means, electronic or mechanical,
7、 including photocopying, or posting on the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address below or ISOs member body in the country of the requester.ISO copyright officeCase postale 56 CH-1211 Geneva 20Tel. + 41 22 749 01 11Fax +
8、41 22 749 09 47E-mail copyrightiso.orgWeb www.iso.orgPublished in SwitzerlandBS ISO 19072-2:2013ISO 19072-2:2013(E) ISO 2013 All rights reserved iiiContents PageForeword ivIntroduction v1 Scope . 12 Normative references 13 Terms and definitions . 14 Functional characteristics of mated connectors . 2
9、4.1 General . 24.2 Visual examination 24.3 Mating and unmating 24.4 Resistance to tensile and compressive force between the connector and squib holder equipped with initiator and retainer . 34.5 Mechanical strength of the retainer in the squib holder 54.6 Combination of temperature/humidity/vibratio
10、n 54.7 Coding . 84.8 Polarisation 84.9 Contact resistance (voltage drop), millivolt test 84.10 Insulation resistance . 104.11 Withstand voltage . 104.12 Thermal ageing 104.13 Opening and closing of the short-circuit . 104.14 Short-circuit resistance 114.15 Rapid change of temperature (thermal shock)
11、 124.16 Chemical fluids . 125 Test sequences .12Annex A (normative) Sealed variant of the pyrotechnic device/initiator harness connector assembly 14Annex B (normative) Two-way (without ground) variant of the pyrotechnic device/initiator harness connector assembly .16Annex C (normative) Variant witho
12、ut retainer of the pyrotechnic device/initiator harness connector assembly 18Bibliography .19BS ISO 19072-2:2013ISO 19072-2:2013(E)ForewordISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing Intern
13、ational Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with
14、 ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.The procedures used to develop this document and those intended for its further maintenance are described in the ISO/IEC Directives,
15、Part 1. In particular the different approval criteria needed for the different types of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Directives, Part 2. www.iso.org/directivesAttention is drawn to the possibility that some of the elem
16、ents of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent rights identified during the development of the document will be in the Introduction and/or on the ISO list of patent declarations receive
17、d. www.iso.org/patentsAny trade name used in this document is information given for the convenience of users and does not constitute an endorsement.The committee responsible for this document is ISO/TC 22, Road vehicles, Subcommittee SC 3, Electrical and electronic equipment.For an explanation on th
18、e meaning of ISO specific terms and expressions related to conformity assessment, as well as information about ISOs adherence to the WTO principles in the Technical Barriers to Trade (TBT) see the following URL: http:/www.iso.org/iso/home/standards_development/resources-for-technical-work/foreword.h
19、tmThis second edition cancels and replaces the first edition (ISO 19072-2:2007), of which it constitutes a minor revision.ISO 19072 consists of the following parts, under the general title Road vehicles Connection interface for pyrotechnic devices, two-way and three-way connections: Part 1: Pocket i
20、nterface definition Part 2: Test methods and general performance requirements Part 3: Pyrotechnic device and harness connector assembly type 1 Part 4: Pyrotechnic device and harness connector assembly type 2iv ISO 2013 All rights reservedBS ISO 19072-2:2013ISO 19072-2:2013(E)IntroductionRoad vehicle
21、s integrate an increasing number of pyrotechnic devices contributing to occupant safety in vehicles (for example, frontal and side air bags, safety belt pretensioner, etc.).To build the complete system providing the function requires a supply of various components from several different equipment ma
22、kers. Vehicle manufacturers need to define a common specification to ensure that connectors designed and produced by the various equipment makers meet the same performance criteria and requirements.In the current design of this vehicle equipment, three areas of connection have been identified: betwe
23、en the pyrotechnic device (e.g. initiator) and the harness connector; between the tab holder and the clip holder of the harness connector; between the harness connector and the electronic control module.The connection between the pyrotechnic device and the harness connector is the only connection th
24、at can be standardized and forms the subject of this part of ISO 19072. Due to the location of the safety device in the vehicle, the connector design could be a right angle or straight.A sealed variant of the pyrotechnic device/initiator harness connector assembly is defined in Annex A.A two-way (wi
25、thout ground) variant of the pyrotechnic device/initiator harness connector assembly is also defined in Annex B.A variant without a retainer of the pyrotechnic device/initiator harness connector assembly is defined in Annex C. ISO 2013 All rights reserved vBS ISO 19072-2:2013BS ISO 19072-2:2013Road
26、vehicles Connection interface for pyrotechnic devices, two-way and three-way connections Part 2: Test methods and general performance requirements1 ScopeThe purpose of this part of ISO 19072 is to define the performance criteria and requirements of a three-way connection interface, including ground
27、connection, linking the pyrotechnic device and harness connector built into a road vehicle.Performance criteria and requirements are also defined for a sealed variant of the pyrotechnic device/initiator harness connector assembly.Performance criteria and requirements are also defined for a two-way (
28、without ground) variant of the pyrotechnic device/initiator harness connector assembly.2 Normative referencesThe following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For
29、undated references, the latest edition of the referenced document (including any amendments) applies.ISO 8092-2, Road vehicles Connections for on-board electrical wiring harnesses Part 2: Definitions, test methods and general performance requirementsISO 20653, Road vehicles Degrees of protection (IP
30、 code) Protection of electrical equipment against foreign objects, water and access3 Terms and definitionsFor the purposes of this document, the following terms and definitions apply.3.1connectorassembly used to connect several conductors together or a single conductor to an applianceNote 1 to entry
31、: Male/female connector is a housing containing male/female contacts and accessory items. A male connector may be permanently fixed to a wiring harness or to an appliance (an electronic control unit ECU for example). A female connector is generally permanently fixed to a wiring harness.3.2female con
32、tactcontact (including means for cable attachment) designed for electrical engagement on its inner surface and to accept entry of a male contact, thus forming an electrical connection3.3housingconnector without its contactsINTERNATIONAL STANDARD ISO 19072-2:2013(E) ISO 2013 All rights reserved 1BS I
33、SO 19072-2:2013ISO 19072-2:2013(E)3.4locking devicemechanical system preventing unmating of a connector which can be released through a deliberate action3.5male contactcontact (including means for cable attachment) designed for electrical engagement on its outer surface and to enter a female contact
34、, thus forming an electrical connection3.6retainerring holding an optional shorting clip (shunt) and providing coding and electrical insulation, generally made of plasticNote 1 to entry: The shorting clip (shunt) may be omitted by decision between manufacturer and supplier.3.7short-circuit deactivat
35、ion devicemechanical system used to open the short circuit3.8short-circuited initiatorinert initiator with two male contacts internally short-circuited with a shunt, used for testing3.9squib holderpart of the pyrotechnic device, holding the initiator and the retainer3.10initiatorpart of the pyrotech
36、nical device with two male contacts4 Functional characteristics of mated connectors4.1 GeneralMated connectors shall meet the requirements specified in 4.2 to 4.16.Unless other specifications are given, the temperature class to be taken into account for these tests (see ISO 8092-2) is class 2.4.2 Vi
37、sual examinationThe test and corresponding requirements shall comply with ISO 8092-2.4.3 Mating and unmatingThe test has to be carried out in compliance with ISO 8092-2 by measuring the force applied on the connector.The connector shall not be locked during the mating and unmating process unless oth
38、erwise specified.The mating/unmating sequence shall comply with the one described in Table 7.The maximum connecting and disconnecting force measured on the connector shall be less than 40 N.NOTE The movements of the mating sequence (Table 7) can be carried out simultaneously with the same force.2 IS
39、O 2013 All rights reservedBS ISO 19072-2:2013ISO 19072-2:2013(E)4.4 Resistance to tensile and compressive force between the connector and squib hold-er equipped with initiator and retainer4.4.1 Test4.4.1.1 GeneralThe connector shall be locked for testing.This test is a destructive test carried out o
40、n an assembly comprising a squib holder, an initiator with male contacts, and a retainer.4.4.1.2 Straight connectorsThe test is carried out on a new sample, applying the forces in the directions shown in Figure 1 on the straight connector without its cable.KeyF1tensile forceF2tensile and compressive
41、 forcesF3tensile and compressive forcesM5torqueFigure 1 Direction of forces applied on straight connectors4.4.1.3 Right-angle connectorsThe test is carried out on a new sample, applying the forces F4and F6on the connector body where the cable exits the connector in the directions shown in Figure 2.A
42、pply the force F7in the central axis of the connector as shown in Figure 2. ISO 2013 All rights reserved 3BS ISO 19072-2:2013ISO 19072-2:2013(E)KeyF4tensile and compressive forcesF6tensile and compressive forcesF7tensile forceM5TorqueFigure 2 Direction of forces applied on right-angle connectors4.4.
43、2 Requirements4.4.2.1 Straight connectorsMated straight connectors shall be able to withstand minimum forces and torque indicated in Table 1.Table 1 Minimum tensile and compressive force values for straight connectorsForces/torque applied to straight connectorsMinimum values of tensile/compressive f
44、orces or torque for straight connectorsF1120 NaF280 NF380 NM51,5 NmaFor the test carried out with force F1, after 10 cycles, the value of the minimum force is 100 N.4.4.2.2 Right-angle connectorsMated right-angle connectors shall be able to withstand minimum forces and torque indicated in Table 2.Ta
45、ble 2 Minimum values of tensile/compressive forces or torque for right-angle connectorsForces/torque applied to right-angle connectorsMinimum values of tensile/compressive forces or torque for right-angle connectorsF470 NM51,5 NmF680 NF7100 N4 ISO 2013 All rights reservedBS ISO 19072-2:2013ISO 19072
46、-2:2013(E)4.5 Mechanical strength of the retainer in the squib holder4.5.1 TestThe test is carried out on a new sample by applying the force in the direction shown in Figure 3 on the retainer installed in the squib holder.KeyF8force applied to retainer installed in squib holderFigure 3 Direction of
47、force applied to the retainer installed in the squib holder4.5.2 RequirementsThe retainer installed in the squib holder without mated connector shall withstand minimum force F8indicated in Table 3.Table 3 Minimum force applied to the retainer installed in the squib holderForce applied to the retaine
48、r installed in the squib holderMinimum value of force applied to the retainer installed in the squib holderF810 N4.6 Combination of temperature/humidity/vibration4.6.1 TestSamples from a series application are assembled with a cable, mated, and preconditioned for 48 h in a ventilated heat chamber at
49、 (65 2) C.The mated connectors are then secured to a vibrating table with the male contacts connected in series on the short-circuited initiator side and connected to a direct current source delivering an intensity of 50 mA, so that the variation in contact resistance can be determined throughout the test. Apply the frequency variations indicated in Table 4 to the connection by logarithmic modulation of 1 octave/min for 48 h per axis (i.e. 144 h in total) using the test setup described in Figures 4 and 5
