CEN TR 15367-3-2009 Petroleum products - Guide for good housekeeping - Part 3 Prevention of cross contamination《石油产品 优质家务管理指南 第3部分 交叉污染的预防》.pdf

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1、PD CEN/TR15367-3:2009ICS 03.100.50; 75.160.20; 75.200NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWPUBLISHED DOCUMENTPetroleum products Guide for goodhousekeepingPart 3: Prevention of crosscontaminationThis Published Documentwas published under theauthority of the StandardsPo

2、licy and StrategyCommittee on 28 February2009 BSI 2009ISBN 978 0 580 63357 7Amendments/corrigenda issued since publicationDate CommentsPD CEN/TR 15367-3:2009National forewordThis Published Document is the UK implementation of CEN/TR15367-3:2009.The UK participation in its preparation was entrusted t

3、o TechnicalCommittee PTI/2, Liquid fuels.A list of organizations represented on this committee can be obtained onrequest to its secretary.This publication does not purport to include all the necessary provisionsof a contract. Users are responsible for its correct application.Compliance with a Britis

4、h Standard cannot confer immunityfrom legal obligations.PD CEN/TR 15367-3:2009TECHNICAL REPORTRAPPORT TECHNIQUETECHNISCHER BERICHTCEN/TR 15367-3January 2009ICS 75.160.20; 75.200; 03.100.50English VersionPetroleum products - Guide for good housekeeping - Part 3:Prevention of cross contaminationProdui

5、ts ptroliers - Guide pour une bonne matrise de laqualit du produit - Partie 3 : Prvention descontaminations croisesMinerallerzeugnisse - Leitfaden fr eine guteSystemwartung - Teil 3 : Vermeidung der gegenseitigenVerunreinigungThis Technical Report was approved by CEN on 15 December 2008. It has been

6、 drawn up by the Technical Committee CEN/TC 19.CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland,

7、Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGManagement Centre: Avenue Marnix 17, B-1000 Brussels 2009 CEN All rights of exploitation in any form and by any means

8、reservedworldwide for CEN national Members.Ref. No. CEN/TR 15367-3:2009: EPD CEN/TR 15367-3:2009CEN/TR 15367-3:2009 (E) 2 Contents Page Foreword 3Introduction .41 Scope 52 Normative references 53 Fuels under consideration 54 Supply chain definition .55 Potential sources of cross contamination in the

9、 supply chain 66 Housekeeping guidelines .66.1 Elements of good housekeeping .66.1.1 Operations 66.1.2 Hardware .66.1.3 Maintenance .66.2 Detailed recommendations .66.2.1 General 66.2.2 Refineries 76.2.3 Transport and operations .86.2.4 Terminals 86.2.5 Filling Stations 10Annex A (normative) Impact

10、of contamination on measured quality parameters 11Bibliography . 12PD CEN/TR 15367-3:2009CEN/TR 15367-3:2009 (E) 3 Foreword This document (CEN/TR 15367-3:2009) has been prepared by Technical Committee CEN/TC 19 “Gaseous and liquid fuels, lubricants and related products of petroleum, synthetic or bio

11、logical origin”, the secretariat of which is held by NEN. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. CEN/TR 15367 consists of the

12、 following parts, under the general title Petroleum products Guide for good housekeeping: Part 1: Automotive diesel fuels; Part 2: Automotive petrol fuels; Part 3: Prevention of cross contamination. This part of this Technical Report describes the control of potential sources of contamination of one

13、 fuel type by usually small amounts of a different fuel type that was previously transported. For guidance concerning diesel distribution , Part 1 is published to specifically address biodiesel or FAME (according to EN 14214). For guidance concerning distribution of petrol and ethanol (as specified

14、by EN 15376) in specific detail, Part 2 is published. PD CEN/TR 15367-3:2009CEN/TR 15367-3:2009 (E) 4 Introduction At its meeting in Naantali, Finland, on the 30thNovember 2006, CEN/TC 19/WG 21 agreed to adopt the Work Item titled “Fuels supply chain Guide for preventing cross contamination between

15、petrol and diesel“ on its Work Programme with the intention to begin work on a CEN Technical Report in 2007. This resulted from the report of an internal TF that had investigated detection and prevention of the occurrence of high boiling components in petrol and its relation to occurrence of some in

16、creased oil dilution problems in bench testing of gasoline engines. This work has been carried out with support from CONCAWE1). Automotive fuel specifications generally apply at the point of sale to the final customer. To ensure fuel quality at this point in the supply chain, the best practice is to

17、 ensure that the product meets specification when it is dispatched from the refinery or terminal (if final blending takes place at the terminal) and to have quality systems in place to ensure that the fuel product does not become contaminated on its way to the final customer. There will typically be

18、 more than one method or procedure to control potential sources of contamination throughout the supply chain. For this reason, this document outlines the principles to apply but does not necessarily specify the precise detail of the methods to be adopted in all cases. Nevertheless, it is strongly re

19、commended that all of the procedures or measures to be applied along the supply chain should be defined using a Total Quality Assurance methodology. Although the term “cross contamination“ can suggest the contamination of one fuel by another of the same type, “cross contamination“ is used in this Te

20、chnical Report in a more general sense, that is, the contamination of one fuel type by usually small amounts of a different fuel type that was previously stored, loaded, blended, or transported in the same container, tank, or vessel. 1) CONCAWE is the oil companies European association for Environme

21、nt, Health and Safety in refining and distribution. PD CEN/TR 15367-3:2009CEN/TR 15367-3:2009 (E) 5 1 Scope This document provides general guidance on automotive fuel handling. It does not pre-empt national or local regulations. It only addresses the issue of cross contamination between petrol and d

22、iesel automotive fuels that may occur in the supply chain, during manufacturing, storage, transportation or distribution. There may also be a risk of contamination with other products such as kerosene/jet fuel and off road diesel. The guidance principles described in this document would apply equall

23、y to managing these risks although some details may be different. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced docum

24、ent (including any amendments) applies. NOTE This Technical Report incorporates provisions from other publications based on undated references. These normative references are cited at the appropriate places in the text and the publications are listed in the Bibliography. EN 228, Automotive fuels Unl

25、eaded petrol Requirements and test methods EN 590, Automotive fuels Diesel Requirements and test methods EN 14214, Automotive Fuels Fatty acid methyl esters (FAME) for diesel engines Requirements and test methods EN 15376, Automotive fuels Ethanol as a blending component for petrol Requirements and

26、test methods 3 Fuels under consideration Quality requirements for the products under consideration, that need to be fulfilled at the point of supply or sales, are: for petrol: EN 228; for the petrol component (bio)ethanol: EN 15376; for automotive diesel: EN 590; and for biodiesel and FAME blending

27、component: EN 14214. Prevention of contamination with other products, like kerosene or non-road diesel, is of course also included in this document, but no European quality designations exist for these products. 4 Supply chain definition For the purposes of this document, the supply chain consists o

28、f the following four parts: refineries, where products are manufactured and mainly exported by ship, pipeline or other means of transport; terminals, where trucks are loaded for delivery to filling stations and where some product blending may also take place; PD CEN/TR 15367-3:2009CEN/TR 15367-3:200

29、9 (E) 6 filling stations (including retail and industrial customer sites); and transportation from refineries to terminals and from terminals to filling stations. 5 Potential sources of cross contamination in the supply chain Cross contamination can occur at any stage of the supply chain and can be

30、caused by inadequate design of equipment and facilities, by inadequate inspection or maintenance, or by inadequate management of operations. These issues are addressed below. 6 Housekeeping guidelines 6.1 Elements of good housekeeping 6.1.1 Operations To ensure good quality of the product at the poi

31、nt of delivery to the customer, the best practice is to verify that the product meets specifications when it is dispatched from the refinery and then to have systems and procedures in place that will prevent contamination on its way to the customer. Proper attention to detail during all operations f

32、rom product manufacturing to final delivery is essential for guaranteeing product quality. For this reason, there should be operating procedures in place covering receipt, delivery, sampling, inspection, testing, documentation and volume accounting. These procedures should be reviewed and updated as

33、 required especially when product quality changes are taking place as a result of new regulations, the introduction of new fuel types, or during seasonal transitions. It is essential that personnel involved at each link in the product supply chain, both company employees and contractors, are properl

34、y trained so that they are aware of and understand the importance of applying standard operating procedures. 6.1.2 Hardware Although the age and design of existing hardware along the supply chain can vary widely, it is still reasonable to expect that fuel product quality can be properly controlled w

35、ith differently engineered installations. Quality control is much easier, however, if hardware is designed to facilitate product segregation as described in the following sections. 6.1.3 Maintenance Even if an installation is well designed, equipment faults can develop over time if the installation

36、is not inspected and properly maintained. These may eventually affect the ability of the operator to maintain product quality at the required level. 6.2 Detailed recommendations 6.2.1 General Recommendations are split into four sections, each covering various elements for refineries, terminals, fill

37、ing stations and transportation. They represent current industry experience and are based on predominantly handling hydrocarbon petrol fuels, but should equally apply to the handling of fuels containing bio-components. PD CEN/TR 15367-3:2009CEN/TR 15367-3:2009 (E) 7 6.2.2 Refineries 6.2.2.1 Testing

38、and sampling All batches of automotive fuels should be tested to ensure compliance with EN 228, EN 590 or other relevant national product specifications. Test records and samples should be kept for a sufficient period to cover market needs and regulatory requirements. Imported products should be tes

39、ted using the same approach as recommended for terminals (see below). An upper, middle and lower sample from fixed off-take storage tanks should be taken for analysis 10. All three samples should be examined for visual appearance and separately measured to confirm that the tank is well mixed (e.g. b

40、y comparing density). Composite samples may be used for the other routine specification tests unless otherwise specified in the respective test methods. An appropriate settling time after blending and before sampling for specification testing should be provided depending upon the tank configuration,

41、 filling level and similar factors. Additional line sampling or on-stream quality monitoring may be taken during delivery to ships or pipelines in order to allow identification of potential contamination problems. 6.2.2.2 Operations Line up of component or product rundowns or transfers to final prod

42、uct tanks and from product tanks to the point of delivery should be such that incompatible or unwanted oil streams are prevented from entering the petrol or diesel tank, ship or pipeline. 6.2.2.3 Hardware requirements Storage and piping systems should be designed to minimise cross contamination risk

43、. Dedicated and segregated systems for petrol and diesel are preferred but, if the use of common piping systems is unavoidable (e.g. en-route to multi-product pipelines), proper line clearing facilities should be in place. Double block and bleed systems or twin seal valves should be installed to avo

44、id the ingress of unwanted material and piping systems not in use should be disconnected or positively isolated from the main product streams using blinds. Dead legs are to be avoided. Tanks should have convenient facilities for taking the following three samples: upper sample at one-sixth of the de

45、pth of liquid below the maximum level; middle sample halfway down the depth of the liquid; and lower sample at approximately one-sixth up from the bottom level, representing the product which will be drawn out of the off take system; the precise height for the lower sample should be based on details

46、 of tank configuration including the height of the off-take point. Delivery lines should be fitted with sample points to allow sampling during export to ships or pipelines and should be located as close as possible to the point of custody transfer 11. 6.2.2.4 Maintenance Control and isolation valves

47、 used for product movements should be able to open and close smoothly and shut completely. They should be repaired or replaced when there are signs of malfunctioning. PD CEN/TR 15367-3:2009CEN/TR 15367-3:2009 (E) 8 6.2.3 Transport and operations 6.2.3.1 Operations Procedures should be in place to mi

48、nimise contamination risks during transport. These may include the ones given below. Refinery and terminal procedures for visual inspection (if allowed by HSE regulations) of sea-going vessels, barges, delivery vehicles and railcars prior to loading to ensure that they are empty and clean. Where ins

49、pection is not possible, details of previous journeys (e.g. product grade, quantities loaded and discharged, etc.) can be used to establish whether or not there is a contamination risk. These procedures should include instructions on what to do in case of potential contamination risk and how to deal with any incompatible product that may have been left on board. Refinery and terminal procedures to ensure that products are loaded in the correct sequenc

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