CGSB 43 126-2008-CAN CGSB-2008 Reconditioning Remanufacturing and Repair of Drums for the Transportation of Dangerous Goods《危险品运输桶的在检修、再生产和维修》.pdf

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1、CGSB43.1262008Supersedes CAN/CGSB-43.126-98 Reconditioning, Remanufacturing and Repair of Drums for the Transportation of Dangerous GoodsICS 55.140CGSB StandardCopyright Canadian General Standards Board Provided by IHS under license with CGSBNot for ResaleNo reproduction or networking permitted with

2、out license from IHS-,-,-The CANADIAN GENERAL STANDARDS BOARD (CGSB), under whose auspices this standard has been developed is a government agency within Public Works and Government Services Canada. CGSB is engaged in the production of voluntary standards in a wide range of subject areas through the

3、 media of standards committees and the consensus process. The standards committees are composed of representatives of relevant interests including producers, consumers and other users, retailers, governments, educational institutions, technical, professional and trade societies, and research and tes

4、ting organizations. Any given standard is developed on the consensus of views expressed by such representatives. CGSB has been accredited by the Standards Council of Canada as a national standards-development organization. The standards that it develops and offers as National Standards of Canada con

5、form to the criteria and procedures established for this purpose by the Standards Council of Canada. In addition to standards it publishes as national standards, CGSB produces standards to meet particular needs, in response to requests from a variety of sources in both the public and private sectors

6、. Both CGSB standards and CGSB national standards are developed in conformance with the policies described in the CGSB Policy Manual for the Development and Review of Standards. CGSB standards are subject to review and revision to ensure that they keep abreast of technological progress. Suggestions

7、for their improvement, which are always welcome, should be brought to the notice of the standards committees concerned. Changes to standards are issued either as separate amendment sheets or in new editions of standards. An up-to-date listing of CGSB standards, including details on latest issues and

8、 amendments, and ordering instructions, is found in the CGSB Catalogue, which is published annually and is available without charge upon request. An electronic version, CAT, is also available. More information is available about CGSB products and services at our Web site www.ongc-cgsb.gc.ca. Althoug

9、h the intended primary application of this standard is stated in its Scope, it is important to note that it remains the responsibility of the users of the standard to judge its suitability for their particular purpose. The testing and evaluation of a product against this standard may require the use

10、 of materials and/or equipment that could be hazardous. This document does not purport to address all the safety aspects associated with its use. Anyone using this standard has the responsibility to consult the appropriate authorities and to establish appropriate health and safety practices in conju

11、nction with any applicable regulatory requirements prior to its use. CGSB neither assumes nor accepts any responsibility for any injury or damage that may occur during or as the result of tests, wherever performed. Attention is drawn to the possibility that some of the elements of this Canadian stan

12、dard may be the subject of patent rights. CGSB shall not be held responsible for identifying any or all such patent rights. Users of this standard are expressly advised that determination of the validity of any such patent rights are entirely their own responsibility. Further information on CGSB and

13、 its services and standards may be obtained from: The Manager Strategic Standardization Division Canadian General Standards Board Gatineau, Canada K1A 1G6 How to order Publications: by telephone 819-956-0425 or 1-800-665-2472 by fax 819-956-5740 by mail CGSB Sales Centre Gatineau, Canada K1A 1G6 in

14、person Place du Portage Phase III, 6B1 11 Laurier Street Gatineau, Quebec by email ncr.cgsb-ongcpwgsc.gc.ca on the Web www.ongc-cgsb.gc.ca Copyright Canadian General Standards Board Provided by IHS under license with CGSBNot for ResaleNo reproduction or networking permitted without license from IHS-

15、,-,-Canadian General Standards Board CGSB43.1262008Supersedes CAN/CGSB-43.126-98 RECONDITIONING, REMANUFACTURING AND REPAIR OF DRUMS FOR THE TRANSPORTATION OF DANGEROUS GOODSNATIONAL STANDARD OF CANADA CAN/CGSB3.142006Prepared by the Canadian General Standards BoardPublished September 2008 by the Ca

16、nadian General Standards Board Gatineau, Canada K1A 1G6 HER MAJESTY THE QUEEN IN RIGHT OF CANADA, as represented by the Minister of Public Works and Government Services, the Minister responsible for the Canadian General Standards Board, (2008). No part of this publication may be reproduced in any fo

17、rm without the prior permission of the publisher.Copyright Canadian General Standards Board Provided by IHS under license with CGSBNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-CANADIAN GENERAL STANDARDS BOARDCOMMITTEE ON THE RECONDITIONING OF DRUMS FOR THE TRANS

18、PORT OF DANGEROUS GOODS(Voting membership at date of approval)ChairStorey, E. Great Western Containers (Producer)Producer CategoryBarrett, J. Lennox Drum Ltd.Malecki, R. Malecki Drum Inc.Norcott, W. Industrial Containers Ltd.Pell, R. Vulcan Containers Inc.Petrucci, A. Universal Drum Reconditioning C

19、o.Poirier, S. H. Turner Et FilsPolsky, R. Windsor Barrel b. have an original permanent marking that conforms with the requirements specified in any of the following:i. CAN/CGSB-43.150-97 (UN standardized drum)ii. Requirements in U.S. DOT, CFR 49 for a UN standardized drumiii. UN Recommendations on t

20、he Transport of Dangerous Goods, Model Regulations, 15th revised edition, and the regulations of the country of manufacture;c. if steel and having a capacity greater than 150 L, be marked with a thickness of the top, body, bottom of the drum greater than or equal to 1.0, 0.8, 1.0;d. show their origi

21、nal permanently marked metal thickness;e. if plastic and having a capacity greater than 150 L, be marked with a minimum thickness equal to or greater than 2.2 mm.4.2 Quality Management System4.2.1 Application Each reconditioning, remanufacturing and repair facility must have and adhere to a quality

22、management system.4.2.2 General Requirements The quality management system shall meet the requirements specified in par. 4.2.3.4.2.3 Specific Elements and Processes of the Quality Management System The quality management system of a drum reconditioning, remanufacturing or repair facility shall inclu

23、de all of the following elements and processes:4.2.3.1 Management Commitment Facility management must appoint a member of management who, irrespective of other responsibilities, has the authority and responsibility for overseeing the quality management system of the facility, includinga. ensuring th

24、e quality management system is established and maintained;b. reporting to management on the performance of the quality management system;c. promoting awareness of the importance of the requirements of this standard and the TDG Regulations throughout the facility.4.2.3.2 Human Resources A human resou

25、rces management process thata. assigns quality responsibilities to personnel deemed competent on the basis of applicable education, training, skills, and experience;b. determines personnels competency needs affecting quality;Copyright Canadian General Standards Board Provided by IHS under license wi

26、th CGSBNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-CGSB43.1262008 5c. provides effective training to ensure competency of personnel;d. creates and maintains records of education, training, qualification and certification as required; e. creates and maintains aw

27、areness of the importance of the quality management system to all employees.4.2.3.3 Purchasing A purchasing control process must be established and maintained to ensure that purchased replacement parts conform to the requirements of this standard and the TDG Regulations.4.2.3.4 Program Documentation

28、 Manual A program documentation manual must be developed, with the following components:a. Title page with the company name, facility location, and name and position of the person responsible for compliance with this standardb. Flow chart depicting the operation of the facility with specific referen

29、ce to the equipment and its use, inspection and test points, and sequence of operationsc. Description of the process used for implementing and documenting the quality management systemd. List of all written instructions or procedures, where they are located in the facility and who is responsible for

30、 performing them. The instructions and procedures must include all activities to ensure that the work performed conforms to this standard and the TDG Regulations. They must include but are not limited to the following:i. Internal inspectionii. External inspectioniii. Leak testingiv. Performance test

31、ing for remanufactured drumsv. Calibration of testing equipmentvi Statement concerning how drums that do not conform to the requirements of this standard or the TDG Regulations are to be handledvii. Statement indicating who is responsible for keeping the program documentation manual up to date and t

32、he procedure for initiating and implementing a change in the manual.PART IIREQUIREMENTS FOR RECONDITIONING, REMANUFACTURING AND REPAIR OF STEEL DRUMS5. GENERAL REQUIREMENTS5.1 Application The requirements specified in this part apply to the reconditioning, remanufacturing and repair of steel drums.5

33、.2 Quality Management System The quality management system requirements specified in par. 4.2 apply to the reconditioning, remanufacturing and repair of steel drums.5.3 Compliance The steel drum reconditioning, remanufacturing and repair facility must be registered with Transport Canada to conduct t

34、he functions specified in this standard. Appendix A describes the requirements for registration with Transport Canada. The requirements of Appendix A are mandatory under the TDG Regulations.Copyright Canadian General Standards Board Provided by IHS under license with CGSBNot for ResaleNo reproductio

35、n or networking permitted without license from IHS-,-,-6 CGSB43.12620085.4 Sorting A steel drum must not be accepted for reconditioning, remanufacturing or repair ifa. it obviously contains materials other than the content declared by the labels;b. it is not a thoroughly emptied drum;c. it has unsec

36、ured closures;d. it does not conform to the requirements of par. 4.1.1;e. it meets any of the damage criteria listed in column IV of Table 1.6. DETAILED REQUIREMENTS: RECONDITIONING6.1 Application A steel drum conforming to the requirements specified in par. 5.4 is eligible for reconditioning.6.2 Re

37、conditioning Process The reconditioning process shall consist of all the italicized steps below. The non-italicized steps shall be performed if required. Steps need not be performed in the sequence specified.a. Wash the interior of the steel drum to remove previous ladings.b. Rinse the interior of t

38、he steel drum to remove washing materials.c. Dry the interior of the steel drum to remove liquids.d. Clean the interior of the steel drum with an abrasive material or suitable chemical to remove any rust.e. Neutralize the acid cleaning material.f. Clean the exterior of the steel drum with an abrasiv

39、e material or suitable chemical to substantially remove paint, rust, durable labels and adhesives.g. Remove all dents and creases.h. Straighten chimes that are not equipped with a separate chime reinforcement hoop.i. Clean all closures or replace with new ones equivalent in performance to the origin

40、al and suitable for the intended use.j. Replace all nonintegral gaskets with new ones equivalent in performance to the original and suitable for the intended use.k. Perform an interior inspection in conformance with the requirements specified in par. 6.2.2.l. Perform an exterior inspection in confor

41、mance with the requirements specified in par. 6.2.3.m. Perform a leak test in conformance with the requirements specified in par. 6.2.4.n. Coat or line the interior of the steel drum.o. Coat or paint the exterior of the steel drum.p. Ensure all closures are installed.6.2.1 Thermal Cleaning For steel

42、 drums with removable heads, the interior and exterior cleaning steps referred to in par. 6.2 a. to f. inclusive may be replaced by a thermal process in conformance with the following requirements:a. Remove the lid and ring from the steel drum. Burn the drum body and lid in a furnace to oxidize any

43、ladings, coatings, labels and adhesives.Copyright Canadian General Standards Board Provided by IHS under license with CGSBNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-CGSB43.1262008 7TABLE 1Steel Drums Eligible for Reconditioning, Remanufacturing and RepairColum

44、n I Column II Column III Column IVCriteria Degree of Damage Drum is Eligible for Remanufacturing or Reconditioning Drum is not Eligible for Remanufacturing or Reconditioning Apparent leaks Minor (can be corrected by chime straightening)X Major XFlanges Major rusting or pitting X1Loose in head X1Out-

45、of-round X1Thread damage X1Bungs Major rusting or pitting X2Thread damage X2Mechanical damage X2Distorted ends Minor (can be corrected by dedenting) X Major (creasing or stretching, or head extending past chimes) X1Holes Any X1Out-of-round Minor (can be corrected by dedenting) X Major XDents and cre

46、asesSurface displacement does not affect the integrity of the steel drum and can largely be corrected by dedentingX Surface displacement affects the integrity of the steel drum, or has significant involvement with the chime X Chime damage Minor (not cut or creased, fold does not extend past chime in

47、to body)X Major (creased or flattened) XCorrosion Major (surface rust which is removable) X 1The steel drum can be remanufactured or repaired if the defect is confined to the head or bottom of the drum.2Discard the bung. The remainder of the steel drum is acceptable for remanufacturing or reconditio

48、ning.Copyright Canadian General Standards Board Provided by IHS under license with CGSBNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-8 CGSB43.1262008b. Clean the drum body, lid and ring with an abrasive material or a suitable chemical or both.c. For components th

49、at have undergone abrasive cleaning, remove any ash or abrasive materials by air blasting, washing and drying, or another equivalent method.6.2.2 Interior Inspection The interior of the steel drum must be inspected after cleaning and before painting or coating. To successfully pass the interior inspect

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