1、February 2015 English price group 12No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 91.100.50!%LA8“2413021www.din.d
2、eDIN 7865-2ElastomericWaterstops for sealing joints in concrete Part 2: Material specifications and testing,English translation of DIN 7865-2:2015-02ElastomerFugenbnder zur Abdichtung von Fugen in Beton Teil 2: WerkstoffAnforderungen und Prfung,Englische bersetzung von DIN 7865-2:2015-02Bandes de jo
3、inturation en lastomres pour ltanchisation de joints dans le bton Partie 2: Exigences de matriaux et mthodes dessai,Traduction anglaise de DIN 7865-2:2015-02SupersedesDIN 78652:200802www.beuth.deDocument comprises 23 pagesDTranslation by DIN-Sprachendienst.In case of doubt, the German-language origi
4、nal shall be considered authoritative.04.16 DIN 7865-2:2015-02 2 A comma is used as the decimal marker. Contents Page Foreword . 3 1 Scope 4 2 Normative references 4 3 Terms and definitions 5 4 Bonds and jointing techniques . 5 4.1 General 5 4.2 Elastomer waterstops with steel straps 6 4.3 Elastomer
5、 cap seals . 6 5 Requirements 6 5.1 Properties . 6 5.2 Rubber-to-metal adhesion . 7 5.3 Behaviour after conditioning in hot bitumen . 7 6 Testing . 8 6.1 Test piece preparation 8 6.2 Shore hardness . 8 6.3 Tensile strength at break and elongation at break . 8 6.4 Compression set . 8 6.5 Tear propaga
6、tion resistance . 8 6.6 Behaviour after conditioning in hot bitumen . 8 6.7 Low temperature behaviour 8 6.8 Tension set . 8 6.9 Rubber-to-metal adhesion . 8 6.10 Behaviour after conditioning in hot bitumen . 9 6.11 Behaviour after ozone ageing . 10 6.12 Bond strength 10 7 Marking . 11 8 Inspection .
7、 11 8.1 General 11 8.2 Factory production control 12 8.3 Inspection documents 12 8.3.1 Declaration of compliance with the order 12 8.3.2 Test report . 12 8.3.3 Inspection certificate A 12 8.3.4 Inspection certificate B 12 Annex A (informative) Sample manufacturers declaration of conformity 13 Annex
8、B (informative) Test report 14 Annex C (informative) Declaration of compliance with the order 16 Annex D (informative) Inspection certificate A 18 Annex E (informative) Inspection certificate B 20 Annex F (informative) Test requirements for third-party inspection . 22 Bibliography . 23 DIN 7865-2:20
9、15-02 3 Foreword This standard has been prepared by Working Committee NA 045-02-10 AA Fugendichtungen of DIN-Normenausschuss Kautschuktechnik (FAKAU) (DIN Standards Committee Rubber Technology). It lays down material requirements for elastomer waterstops (joint sealing strips) and also specifies the
10、 scope and frequency of inspections. Users of this standard may reproduce the forms in Annexes A to E without prejudice to the rights of DIN regarding the rest of the document. DIN 7865 consists of the following parts under the general title Elastomer waterstops for sealing joints in concrete: Part
11、1: Shapes and dimensions Part 2: Material specifications and testing Part 3: Range of applications Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. DIN and/or DKE shall not be held responsible for identifying any or all such patent
12、 rights. Amendments This standard differs from DIN 7865-2:2008-02 as follows: a) the standard has been editorially revised. b) the former Annex B (informative) “Proof of qualification” has been deleted; c) a new Annex B (informative) “Test report” has been added; d) Annex C (informative) “Declaratio
13、n of compliance with the order” has been added; e) Annex D (informative) “Inspection certificate A” has been added; f) Annex E (informative) “Inspection certificate B” has been added; g) Annex F (informative) “Third-party inspection” has been added. Previous editions DIN 7865-2: 1982-02, 2008-02 DIN
14、 7865-2:2015-02 4 1 Scope This standard applies to elastomer waterstops, with and without steel straps, used for sealing joints in concrete in which the waterstop is fully or partially embedded. It also applies to waterstops used as sealants against natural water as in DIN 4030-1. DIN 7865-2 does no
15、t apply to elastomer waterstops with fabric reinforcement or waterstops made of other materials (e.g. thermoplastic elastomers (TPE), blends with thermoplastics), it also does not apply to gaskets or strip for sealing joints in plain or reinforced concrete pipes. This standard specifies material req
16、uirements for elastomer waterstops. It does not give guidance on the practical application of the waterstops in construction work. DIN 18197 lays down specifications for the function and construction principles of waterstops, and the corresponding selection criteria. 2 Normative references The follo
17、wing documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. DIN 1333:1992-02
18、, Presentation of numerical data DIN 4030-1, Assessment of water, soil and gases for their aggressiveness to concrete Part 1: Principles and limiting values DIN 7865-1:2015-02, Elastomer waterstops for sealing joints in concrete Part 1: Shapes and dimensions DIN 18197, Sealing of joints in concrete
19、with waterstops DIN 53504, Testing of rubber Determination of tensile strength at break, tensile stress at yield, elongation at break and stress values in a tensile test DIN 53508, Testing of rubber Accelerated ageing DIN EN 10027-1:2005-10, Designation systems for steels Part 1: Steel names DIN EN
20、10130:2007-02, Cold rolled low carbon steel flat products for cold forming Technical delivery conditions DIN EN 10131:2006-09, Cold rolled uncoated and zinc or zinc-nickel electrolytically coated low carbon and high yield strength steel flat products for cold forming Tolerances on dimensions and sha
21、pe DIN EN 13304, Bitumen and bituminous binders Framework for specification of oxidised bitumens DIN EN ISO 9000, Quality management systems Fundamentals and vocabulary DIN ISO 34-1, Rubber, vulcanized or thermoplastic Determination of tear strength Part 1: Trouser, angle and crescent test pieces DI
22、N ISO 815-1, Rubber, vulcanized or thermoplastic Determination of compression set Part 1: At ambient or elevated temperatures DIN ISO 1431-1, Rubber, vulcanized or thermoplastic Resistance to ozone cracking Part 1: Static and dynamic strain testing DIN 7865-2:2015-02 5 DIN ISO 1629, Rubber and latic
23、es Nomenclature DIN ISO 2285, Rubber, vulcanized or thermoplastic Determination of tension set under constant elongation, and of tension set, elongation and creep under constant tensile load DIN ISO 23529, Rubber General procedures for preparing and conditioning test pieces for physical test methods
24、 DIN ISO 6133, Rubber and plastics Analysis of multipeak traces obtained in determination of tear strength and adhesion strength DIN ISO 7619-1, Rubber, vulcanized or thermoplastic Determination of indentation hardness Part 1: Durometer method (Shore hardness) 3 Terms and definitions For the purpose
25、s of this document, the terms and definitions in DIN 7865-1 and the following apply. 3.1 factory production control continual control of production exercised by the manufacturer SOURCE: DIN 18200:2000-05, 2.2, modified 4 Bonds and jointing techniques 4.1 General In areas near joints and bonds used t
26、o form shaped elements, the width of elastomer waterstops may be changed by no more than 100 mm, and in the case of waterstops with steel straps by no more than 150 mm, measured at a right-angle to the bond. The cross-section of the waterstop shall not be weakened. Any centre bulbs, anchors or ancho
27、r ribs shall be continuous along the entire waterstop. Elastomer waterstops shall be bonded by means of vulcanization, i.e. through the addition of raw material and through the effects of heat and pressure. When forming joints on-site a heated press shall be used that is suitable for the waterstop s
28、hape. All equipment used, the materials needed for jointing, and the vulcanization parameters (time and temperature) shall comply with the information supplied by the waterstop manufacturer. Bonds formed without pressure and heat with the help of external materials (e.g. adhesives) are not permitted
29、. Bonds formed by means of vulcanization may only be loaded after they have cooled down. Joints formed on-site shall only be formed by specialists provided by the waterstop manufacturer or by a joint technician trained by the manufacturer and named by the construction company according to the manufa
30、cturers guidelines. Skilled construction workers (“Baufacharbeiter”) or construction specialists (“Baufachwerker”) who, because of their experience in construction practice over many years perform skilled tasks, are approved to train construction personnel or waterstop specialists. This training inc
31、ludes the theory and practice of jointing using elastomer waterstops, and imparts the necessary relevant technical information for applications involving waterstops and related sealants. DIN 7865-2:2015-02 6 4.2 Elastomer waterstops with steel straps Steel straps shall be continuous, and permanently
32、 and tightly bonded. When bonding FMS- and FS-profile waterstops, special care shall be taken to ensure that there are no weak spots in the rubber-to-metal bond (bond area between the elastomer and the steel strap) (e.g. by covering this area during vulcanization), especially in the case of joints f
33、ormed on-site. 4.3 Elastomer cap seals Bonds shall be homogenous, tight and permanent. Proof of bond strength is not necessary. 5 Requirements 5.1 Properties When tested in accordance with Clause 5 the material properties of the elastomer waterstops and their bonds shall meet the requirements given
34、in Table 1. These requirements apply for each single result obtained throughout the test series. Required values specified in Table 2*)column 2 shall be rounded in accordance with DIN 1333:1992-02, 4.5.1. EXAMPLE Requirement for tear strength 10 MPa, single value obtained in test series: 9,9 MPa, ro
35、unded to the nearest half: 0,5 MPa, sum 10,4 MPa, rounded single value: 10 MPa. *)Translators note. Table 1 is meant here. DIN 7865-2:2015-02 7 Table 1 Requirements Material property RequirementsTesting as in Subclause Shore A hardness 62 5 6.2 Tear strength 10 MPa 6.3 Elongation at break 380 % 6.3
36、Compression set 168 h/23 C 24 h/70 C 20 % 35 % 6.4 Tear propagation resistance 8 kN/m 6.5 Behaviour after heat ageing Change in Shore A hardness Tear strength Elongation at break + 8 9 MPa 300 % 6.6 Low temperature behaviour 90 Shore A 6.7 Tension set 20 % 6.8 Rubber-to-metal adhesion 1,50 kN 6.9 Be
37、haviour after conditioning in hot bitumen Residual deformation Tear strength Elongation at break declares on his own responsibility compliance with the requirements specified for elastomer waterstops in DIN 7865 1 and DIN 7865 2. Place, date . Signature / Stamp DIN 7865-2:2015-02 14 Annex B (informa
38、tive) Test report The test report shall be provided to the customer upon request. A sample test report (in German and English) is shown in Figure B.1. DIN 7865-2:2015-02 15 Figure B.1 Sample test report DIN 7865-2:2015-02 16 Annex C (informative) Declaration of compliance with the order The declarat
39、ion of compliance with the order shall be provided to the customer upon request. A sample declaration of compliance with the order (in German and English) is shown in Figure C.1. DIN 7865-2:2015-02 17 Figure C.1 Sample declaration of compliance with the order DIN 7865-2:2015-02 18 Annex D (informati
40、ve) Inspection certificate A The inspection certificate A shall be provided to the customer upon request, whereby the type and scope of testing shall be specified by the customer and supplier. A sample inspection certificate A (in German and English) is shown in Figure D.1. DIN 7865-2:2015-02 19 Fig
41、ure D.1 Sample inspection certificate A DIN 7865-2:2015-02 20 Annex E (informative) Inspection certificate B The inspection certificate B shall be provided to the customer upon request, whereby the type and scope of testing shall be specified by the customer and supplier. A sample inspection certifi
42、cate B (in German and English) is shown in Figure E.1. DIN 7865-2:2015-02 21 Figure E.1 Sample inspection certificate B DIN 7865-2:2015-02 22 Annex F (informative) Test requirements for third-party inspection Table F.1 recommends tests to be carried out during third-party inspection. Table F.1 Test
43、requirements for third-party inspection No. Property Testing as in Factory production control Third-party inspection 1 Dimensions DIN 7865-1:2015-02, 5.1 per batch twice a year at appropriate intervals 2 Surface condition DIN 7865-1:2015-02, 5.2 3 Shore A hardness 6.2 4 Tear strength 6.3 5 Elongatio
44、n at break 6.3 6 Tear propagation resistance 6.5 7 Compression set 6.4 twice a year at appropriate intervals during initial inspection 8 Behaviour after heat ageing 6.6 during initial inspection 9 Low temperature behaviour 6.7 twice a year at appropriate intervals 10 Tension set 6.8 11 Rubber-to-met
45、al adhesion 6.9 12 Behaviour after ozone ageing 6.11 during initial inspection 13 Behaviour after conditioning in hot bitumen 6.10 during initial inspection during initial inspection 14 Bond strength 6.12 DIN 7865-2:2015-02 23 Bibliography DIN 18200, Assessment of conformity for construction products Certification of construction products by certification body
