1、June 2010 Translation by DIN-Sprachendienst.English price group 28No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 5
2、3.020.20; 53.020.99!$i+“1700893www.din.deDDIN EN 14492-1Cranes Power driven winches and hoists Part 1: Power driven winches (includes Amendment A1:2009)English translation of DIN EN 14492-1:2010-06Krane Kraftgetriebene Winden und Hubwerke Teil 1: Kraftgetriebene Winden (enthlt nderung A1:2009)Englis
3、che bersetzung von DIN EN 14492-1:2010-06Appareils de levage charge suspendue Treuils et palans motoriss Partie 1: Treuils motoriss (Amendement A1:2009 inclus)Traduction anglaise de DIN EN 14492-1:2010-06SupersedesDIN EN 14492-1:2007-02www.beuth.deDocument comprises pagesIn case of doubt, the German
4、-language original shall be considered authoritative.8505.10 DIN EN 14492-1:2010-06 A comma is used as the decimal marker. Start of validity This standard takes effect on 1 June 2010. National foreword This standard includes safety requirements. This standard has been prepared by Technical Committee
5、 CEN/TC 147 “Cranes Safety”, Working Group WG 17 “Power driven winches and hoists” formerly CEN/TC 147/WGP 7; since 2009: CEN/TC 147/WG 17 (Secretariat: BSI, United Kingdom). The responsible German body involved in its preparation was the Normenausschuss Maschinenbau (Mechanical Engineering Standard
6、s Committee), Coordinating Committee CEN/TC 147-ISO/TC 96 Krane of Section Frdertechnik. It should be noted that the term “crane” as in this standard includes all machines for cyclic lifting, or cyclic lifting and handling, of loads suspended on hooks or other load lifting attachments. This means th
7、at this standard applies to all other equipment, such as winches, which meets this definition. This standard contains specifications meeting the essential requirements set out in Annex I of the new “Machinery Directive”, Directive 2006/42/EC, and which apply to machines that are either first placed
8、on the market or commissioned within the EEA. This standard serves to facilitate proof of compliance with the essential requirements of that directive. Once this standard is cited in the Official Journal of the European Union, it is deemed a “harmonized” standard and thus, a manufacturer applying th
9、is standard may assume compliance with the requirements of the Machinery Directive (“presumption of conformity”). The European Standards referred to in this document have been published as the corresponding DIN EN or DIN EN ISO Standards with the same number. For the International Standards referred
10、 to there are no national standards available. Amendments This standard differs from DIN EN 14492-1:2007-02 as follows: a) The standard has been revised on the basis of the new Machinery Directive, Directive 2006/42/EC, which led to the following modifications: 1) In clause 2 “Normative references”
11、EN 954-1:1996 has been replaced with EN ISO 13849-1:2006. 2) The requirements specified in clause 5 have been brought into line with the specifications for safety-related functions of control systems given in EN ISO 13849-1. 3) Clause 7 “User information” has been revised. 4) Annex F “Noise test cod
12、e” has been revised. 5) An informative Annex ZC on the relationship between this European Standard and the essential requirements of EU Directive 2006/42/EC has been included. Previous editions DIN EN 14492-1: 2007-02 2 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 14492-1:2006+A1 October 200
13、9 ICS 53.020.20; 53.020.99 Supersedes EN 14492-1:2006English Version Cranes - Power driven winches and hoists - Part 1: Power driven winches Appareils de levage charge suspendue - Treuils et palans motoriss - Partie 1: Treuils motoriss Krane - Kraftgetriebene Winden und Hubwerke - Teil 1: Kraftgetri
14、ebene Winden This European Standard was approved by CEN on 19 August 2006 and includes Amendment 1 approved by CEN on 6 August 2009. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national sta
15、ndard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any othe
16、r language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia,
17、 Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISC
18、HES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2009 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 14492-1:2006+A1:2009: EEN 14492-1:2006+A1:2009 (E) 2 Contents Page Foreword 5Introduction . 61 Scope 7
19、2 Normative references 83 Terms and definitions . 104 List of significant hazards 145 Safety requirements and/or protective measures 195.1 General 195.2 Devices . 205.3 Couplings . 275.4 Brakes for lifting and lowering movements 275.5 Gearbox 285.6 Load hooks . 285.7 Rope drive 285.8 Chain drives .
20、315.9 Belt drives . 325.10 Pneumatic equipment . 335.11 Hydraulic equipment . 355.12 Electrical equipment of winches 385.13 Reduction of noise by design . 415.14 Winches for use in a potentially explosive atmosphere 425.15 Additional requirements for vehicle recovery winches and winches on boat trai
21、lers . 435.16 Additional requirements for forestry winches 445.17 Additional and deviating requirements for winches for pulling purposes 456 Verification of the safety requirements and/or protective measures . 466.1 Winches manufactured in series 466.2 Winches designed individually 477 User informat
22、ion 567.1 General 567.2 Special requirements 567.3 Marking . 58Annex A (informative) Examples of winches . 60A.1 Drum winches 60A.2 Traction winches 61A.3 Vehicle recovery winches . 63A.4 Winches for boat trailers . 63A.5 Forestry winches . 64Annex B (informative) Additional requirements for winches
23、 intended to be used in potentially explosive atmospheres . 65B.1 Introduction 65B.2 General 65B.3 Hazard sources in explosion hazard areas . 66B.3.1 Electrically caused hazards 66B.3.2 Mechanically caused hazards 66B.3.3 Hazards caused by environmental conditions . 66B.3.4 Measures to eliminate haz
24、ards in explosion hazard areas . 66B.3.5 Marking . 67B.4 User information 67Annex C (informative) Additional requirements for operation in aggressive environments and outdoors . 68DIN EN 14492-1:2010-06 EN 14492-1:2006+A1:2009 (E) 3 C.1 General 68C.2 Ropes and chains 68Annex D (informative) Addition
25、al requirements for operation at low temperatures 70Annex E (informative) Documents for hooks . 71Annex F (normative) Noise test code 72F.1 Scope 72F.2 Standards used in this annex . 72F.3 Description of the machine family . 72F.4 Determination of the emission sound pressure level at the operators p
26、osition by measurement . 72F.4.1 General 72F.4.2 Winches other than construction winches . 73F.5 Determination of the sound power level . 73F.5.1 General 73F.5.2 Winches other than construction winches . 73F.5.3 Construction winches . 74F.6 Mounting and operating conditions 75F.6.1 General 75F.6.2 W
27、inches other than construction winches . 76F.6.3 Construction winches . 76F.7 Uncertainties 76F.8 Information to be recorded . 76F.9 Information to be reported 76F.10 Declaration and verification of noise emission values 77Annex G (informative) Selection of a suitable set of cranes standards for a g
28、iven application . 78Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC 79Annex ZB (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 94/9/EC 80Annex ZC (informative) !Relati
29、onship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC“ . 81Bibliography 82Figures Figure 1 Fleet angle . 11 Figure 2 Undercut groove base profile . 31 Figure A.1.1 Drum winch, manufactured in series . 60 Figure 1.2 Drum winch, manufactured individually 60 Fi
30、gure A.1.3 Drum winch, pneumatically driven. 60 Figure A.2.1 Traction winch, standard type . 61 Figure A.2.2 Traction winch with 2 load bearing ropes and storage drum 61 Figure A.2.3 Traction winch with storage drum . 62 Figure A.3.1 Vehicle recovery winch with electrical drive 63 Figure A.3.2 Vehic
31、le recovery winch with hydraulic drive 63 DIN EN 14492-1:2010-06 EN 14492-1:2006+A1:2009 (E) 4 Figure A.4 Winch for boat trailers with electrical drive .63 Figure A.5. Forestry winch with rope drum and hydraulic drive .64 Figure F.1 Microphone positions on the hemisphere .75 Tables Table 1 List of s
32、ignificant hazards and associated requirements 15 Table 1 (continued) .16 Table 2 Values for vhfor estimation of IAL25 Table 3 Limit revolutions for three-phase slipring motors 40 Table 4 Stall torques for three-phase slipring motors with contactor control .40 Table 5 Methods to be used to verify co
33、nformity with the safety requirements and/or measures .48 Table 5 (continued) .49 Table F.1 Coordinates of the 6 microphone positions .74 DIN EN 14492-1:2010-06 EN 14492-1:2006+A1:2009 (E) 5 Foreword This document (EN 14492-1:2006+A1:2009) has been prepared by Technical Committee CEN/TC 147 “Cranes
34、Safety”, the secretariat of which is held by BSI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by April 2010, and conflicting national standards shall be withdrawn at the latest by April 2010. Att
35、ention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document includes Amendment 1, approved by CEN on 2009-08-06. This document supersed
36、es EN 14492-1:2006. The start and finish of text introduced or altered by amendment is indicated in the text by tags !“. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directiv
37、e(s). !For relationship with EU Directive(s), see informative Annexes ZA, ZB and ZC which are integral parts of this document.“ For the relationship with other European Standards for cranes, see informative Annex G. This is the first part of the standard “Cranes Power driven winches and hoists“. The
38、 parts of the standard are: Part 1: Power driven winches Part 2: Power driven hoists According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, D
39、enmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. DIN EN 14492-1:2010-06 EN 14492-1:2006+A1:2009 (E) 6 Introduct
40、ion !This European standard is a harmonized standard to provide one means for power driven winches to conform to the essential health and safety requirements of the Machinery Directive 98/37/EC and the Machinery Directive 2006/42/EC.“ The machinery concerned and the extent to which hazards, hazardou
41、s situations and events are covered are indicated in the scope of this European Standard. This European Standard is a type C standard as stated in EN 12100-1. When provisions of this type C standard are different from those stated in type A or B standards, the provisions of this type C standard take
42、 precedence over the provision of the other standards, for machines that have been designed and built in accordance with the provisions of this type C standard. DIN EN 14492-1:2010-06 EN 14492-1:2006+A1:2009 (E) 7 1 Scope This European Standard is applicable to the design, information for use, maint
43、enance and testing of power driven winches for which the prime mover is an electric motor, hydraulic motor, internal combustion motor or pneumatic motor. They are designed for the lifting and lowering of loads which are suspended on hooks or other load handling devices or for the lifting and lowerin
44、g of loads on inclined planes or the exclusive pulling of loads on planes which are normally horizontal. NOTE Within the period of utilization, the place of use of a winch may be variable. As a rule, a winch is used without any additional transport movement. This European Standard is applicable to t
45、he following types of winch: a) rope winches; b) chain winches; c) belt winches, except steel belts used as hoisting media; d) traction winches. These types of winches a) to d) also include the following specific applications: vehicle recovery winches; winches on boat trailers; forestry winches; win
46、ches for stationary offshore applications; winches for drilling applications; winches to be used exclusively for the pulling of loads. NOTE Examples are shown in Annex A. DIN EN 14492-1:2010-06 EN 14492-1:2006+A1:2009 (E) 8 This European Standard does not apply to: power-driven hoists in accordance
47、with EN 14492-2; winches for seagoing vessels and mobile offshore units; winches for the lifting of persons; NGL building hoists in accordance with EN 14492-2; winches for the handling of hot molten masses (risk covered by EN 14492-2). The significant hazards covered by this European Standard are id
48、entified in Clause 4. This European Standard does not specify additional requirements for hazards related to the use of winches in explosive atmospheres in underground works. This document applies to winches manufactured after approval by CEN with a transitional period of 2 years. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced doc
