DIN EN 14753-2008 Safety of machinery - Safety requirements for machinery and equipment for continuous casting of steel English version of DIN EN 14753 2008-03《机械安全 连续铸钢机械和设备的安全要求》.pdf

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1、March 2008DEUTSCHE NORM English price group 19No part of this standard may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 77.180!$M39“1421622www.d

2、in.deDDIN EN 14753Safety of machinery Safety requirements for machinery and equipment for continuouscasting of steelEnglish version of DIN EN 14753:2008-03Sicherheit von Maschinen Sicherheitsanforderungen fr Maschinen und Einrichtungen zum Stranggieen von StahlEnglische Fassung DIN EN 14753:2008-03w

3、ww.beuth.deDocument comprises 49 pagesDIN EN 14753:2008-03 2 Start of validity This standard is valid from 1 March 2008. National foreword This standard includes safety requirements. This standard has been prepared by Technical Committee CEN/TC 322 “Equipment for making and shaping of metals Safety

4、requirements” (Secretariat: DIN, Germany). The responsible German body involved in its preparation was the Normenausschuss Maschinenbau (Mechanical Engineering Standards Committee), Section Htten- und Walzwerkeinrichtungen. This standard concretizes the basic requirements set out in Annex I of the E

5、U Machinery Directive (Directive 98/37/EC) and the new EU Machinery Directive 2006/42/EC which becomes applicable on 29thDecem-ber 2009, relating to machinery and equipment for continuous casting of steel to be placed on the EEA market, with the intent of simplifying the means of proving conformity

6、with such requirements. Once this standard is designated a harmonized standard in the Official Journal of the European Union, a manufacturer applying this standard may assume compliance with the requirements of the Machinery Directive (the so-called “presumption of conformity”). The European Standar

7、ds referred to in clause 2 and in the Bibliography of the EN have been published as the corresponding DIN EN or DIN EN ISO Standards with the same number. For the International Standards referred to there are no DIN Standards available, except for the following: IEC 60405 similar to DIN VDE 0412-1 N

8、ational Annex NA (informative) Bibliography DIN VDE 0412-1, Nuclear instrumentation Constructional requirements and classification of radiometric gauges EUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN 14753December 2007ICS 77.180English VersionSafety of machinery - Safety requirements for machiner

9、y andequipment for continuous casting of steelScurit des machines - Prescriptions de scurit pour lesmachines et quipements de coule continue de lacierSicherheit von Maschinen - Sicherheitsanforderungen frMaschinen und Einrichtungen zum Stranggieen von StahlThis European Standard was approved by CEN

10、on 4 November 2007.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may

11、 be obtained on application to the CEN Management Centre or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the CEN

12、Management Centre has the same status as theofficial versions.CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, N

13、orway, Poland, Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGManagement Centre: rue de Stassart, 36 B-1050 Brussels 2007 CEN All rights of exploitation in any form

14、and by any means reservedworldwide for CEN national Members.Ref. No. EN 14753:2007: EEN 14753:2007 (E) 2 Contents Page Foreword4 Introduction .5 1 Scope 6 2 Normative references 7 3 Terms and definitions .8 4 List of significant hazards 11 5 Safety requirements and/or measures 12 5.1 General12 5.1.1

15、 Introduction12 5.1.2 CCM-arrangement, site inspection 12 5.1.3 Safety layout.12 5.1.4 Safety devices12 5.1.5 Hydraulic, pneumatic, gas, cooling and lubrication systems.12 5.1.6 Fluid systems carrying or containing fluids .13 5.1.7 Fluids to be discharged to drains 13 5.1.8 Personal protective equip

16、ment 13 5.1.9 Warning devices and safety signs.13 5.1.10 Access 13 5.1.11 Escape ways.14 5.1.12 Electrical equipment14 5.1.13 Safety control system .14 5.1.14 Surface temperatures and heat radiation15 5.1.15 Ergonomic principles 15 5.1.16 Fire protection15 5.1.17 Operating positions of the CCM.15 5.

17、1.18 Movable control box16 5.1.19 Loss of energy .16 5.1.20 Harmful areas.16 5.1.21 Cooling water systems16 5.1.22 Radioactive sources17 5.1.23 Ladle/tundish emergency systems17 5.1.24 Shroud manipulators.17 5.1.25 Cooling chamber17 5.2 List of significant hazards, hazardous situations, safety requi

18、rements and/or measures18 5.2.1 General18 5.2.2 General19 5.2.3 Casting platform 19 5.2.4 Casting machine equipment.23 5.2.5 Cutting systems.23 5.2.6 Run-out (discharge) area 25 5.3 Special safety requirements or measures 26 5.3.1 General26 5.3.2 Hold-to-run control device26 5.3.3 Mechanical restrai

19、nt devices26 5.3.4 Accessible rotating/moving parts26 5.4 Noise reduction as a safety requirement 26 5.4.1 Noise sources 26 5.4.2 Noise reduction at source by design.27 5.4.3 Noise reduction by protective measures 27 DIN EN 14753:2008-03 EN 14753:2007 (E) 3 5.4.4 Noise reduction by information .27 6

20、 Verification of the safety requirements and/or measures.27 7 Information for use28 7.1 Signs and warning devices 28 7.2 Accompanying documents.28 7.2.1 Instruction handbook28 7.2.2 Machine/equipment declaration.28 7.2.3 Instruction for transport, setting up/installation28 7.2.4 Information about co

21、mmissioning and dismantling29 7.2.5 Operation instructions concerning the equipment29 7.2.6 Maintenance manual .31 7.3 Minimum marking32 7.4 Training of personnel32 Annex A (normative) Safety requirements and/or measures for electrical equipment and controls 33 A.1 General .33 A.2 Special requiremen

22、ts for controls .33 A.3 Special requirements for shut-down equipment33 A.3.1 Stop and emergency-off functions 33 A.3.2 Emergency stops.34 A.3.3 Emergency stop functions .34 A.3.4 Emergency stop assigned to areas .34 Annex B (normative) Equipment of a CCM covered by this standard.37 B.1 Casting platf

23、orm 37 B.2 Casting machine equipment.37 B.3 Cutting area37 B.4 Run-out (discharge) area38 B.5 General equipment 38 Annex C (normative) Noise test code .39 C.1 Introduction39 C.2 Determination of sound power level .40 C.3 Determination of emission sound pressure levels 40 C.3.1 Determination of the e

24、mission sound pressure level at specified measuring points .40 C.3.2 Determination of emission sound pressure level at work stations .40 C.4 Measurement uncertainty.40 C.5 Operating conditions 40 C.6 Information to be recorded and reported41 C.7 Declaration and verification of noise emission values

25、.41 Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC45 Annex ZB (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC46 Bibliography47 DIN EN 14753:2008-03 EN 14753

26、:2007 (E) 4 Foreword This document (EN 14753:2007) has been prepared by Technical Committee CEN/TC 322 “Equipments for making and shaping of metals - Safety requirements”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publ

27、ication of an identical text or by endorsement, at the latest by June 2008, and conflicting national standards shall be withdrawn at the latest by June 2008. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports

28、essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA and ZB which are an integral part of this document. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement thi

29、s European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and Unit

30、ed Kingdom. DIN EN 14753:2008-03 EN 14753:2007 (E) 5 Introduction This document is a type C standard as stated in EN ISO 12100. The machines and equipment concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this standard. When provisio

31、n of this type C standard is different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards, for machines that have been designed and built according to the provisions of this type C standard. DIN EN 1

32、4753:2008-03 EN 14753:2007 (E) 6 1 Scope This European Standard applies for plant (containing machinery and equipment) used in the process of continuous casting of liquid steel (hereafter referred to as continuous casting machine, CCM) as defined in 3.1 and illustrated in Annex B. This European Stan

33、dard deals with all significant hazards, hazardous situations and events relevant to machinery and equipment for the continuous casting of steel, when they are used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4). This European Standard

34、specifies the safety requirements to be met during design, assembly, transport, commissioning, operation, maintenance (as described in Clause 5) and decommissioning of the equipment. This European Standard assumes that the machinery and equipment of the plant is operated and maintained by adequately

35、 trained and competent personnel (see 7.4). Manual intervention for setting, adjustment and maintenance is accepted as part of the intended use of the plant. This European Standard assumes that the machinery is used with adequate workplace lighting conforming to EN 12464-1. NOTE Local regulations re

36、garding lighting should be considered and could differ from requirements of EN 12464-1. This European Standard applies to: CCM for the transformation of molten liquid steel into solid products in sections (e.g. square, rectangular, beam blank, circular) from the point where overhead cranes or other

37、transport systems deposit ladles (e.g. in a ladle turret or ladle car); via casting process; via cutting equipment; to the run-out-area where the cut product is collected. This European Standard does not cover safety requirements for: auxiliary plants (e.g. water treatment, refractory handling); lad

38、les; cranes; winches and hoists; conveyors or handling systems. This European Standard is not applicable to CCM, manufactured before the date of publication of this standard by CEN. DIN EN 14753:2008-03 EN 14753:2007 (E) 7 2 Normative references The following referenced documents are indispensable f

39、or the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 294, Safety of machinery Safety distance to prevent danger zones being reached by the upper limbs EN

40、 349, Safety of machinery Minimum gaps to avoid crushing of parts of the human body EN 574, Safety of machinery Two-hand control devices Functional aspects Principles for design EN 614-1, Safety of machinery Ergonomic design principles Part 1: Terminology and general principles EN 614-2, Safety of m

41、achinery Ergonomic design principles Part 2: Interactions between the design of machinery and work tasks EN 626-1:1994, Safety of machinery Reduction of risks to health from hazardous substances emitted by machinery Part 1: Principles and specifications for machinery manufacturers EN 626-2:1996, Saf

42、ety of machinery Reduction of risk to health from hazardous substances emitted by machinery Part 2: Methodology leading to verification procedures EN 811, Safety of machinery Safety distances to prevent danger zones being reached by the lower limbs EN 842, Safety of machinery Visual danger signals G

43、eneral requirements, design and testing EN 953:1997, Safety of machinery Guards General requirements for the design and construction of fixed and movable guards EN 981, Safety of machinery System of auditory and visual danger and information signals EN 982, Safety of machinery Safety requirements fo

44、r fluid power systems and their components Hydraulics EN 983, Safety of machinery Safety requirements for fluid power systems and their components Pneumatics EN 1037:1995, Safety of machinery Prevention of unexpected start-up EN 1050, Safety of machinery Principles for risk assessment EN 1088, Safet

45、y of machinery Interlocking devices associated with guards Principles for design and selection EN 1837, Safety of machinery Integral lighting of machines EN 12094-1, Fixed firefighting systems Components for gas extinguishing systems Part 1: Requirements and test methods for electrical automatic con

46、trol and delay devices EN 13478, Safety of machinery Fire prevention and protection EN ISO 13849-1, Safety of machinery Safety-related parts of control systems Part 1: General principles for design (ISO 13849-1:2006) EN ISO 13850:2006, Safety of machinery Emergency stop Principles for design (ISO 13

47、850:2006) prEN 15004-1, Fixed firefighting systems Gas extinguishing systems Part 1: General requirements for planning and installation (ISO 14520-1, modified) DIN EN 14753:2008-03 EN 14753:2007 (E) 8 EN 50171, Central power supply systems EN 60204-1:2006, Safety of machinery Electrical equipment of

48、 machines Part 1: General requirements (IEC 60204-1:2005, modified) EN 61310-1, Safety of machinery Indication, marking and actuation Part 1: Requirements for visual,auditory and tactile signals (IEC 61310-1:1995) EN 61310-2, Safety of machinery Indication, marking and actuation Part 2: Requirements

49、 for marking (IEC 61310-2:1995) EN ISO 4871:1996, Acoustics Declaration and verification of noise emission values of machinery and equipment (ISO 4871:1996) EN ISO 7731, Ergonomics Danger signals for public and work areas Auditory danger signals (ISO 7731:2003) EN ISO 11064-1, Ergonomic design of control centres Part 1: Principles for the design of control centres (ISO 11064-1:2000) EN ISO 11202, Acoustics Noise emitted by machinery and equipment Mea

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