1、December 2016 English price group 15No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 23.040.70; 75.200!%V“2599151www
2、.din.deDIN EN 1765Rubber hose assemblies for oil suction and discharge services Specification for the assemblies;English version EN 1765:2016,English translation of DIN EN 1765:2016-12Gummischlauchleitungen fr das Ansaugen und Frdern von l Anforderungen an die Schlauchleitungen;Englische Fassung EN
3、1765:2016,Englische bersetzung von DIN EN 1765:2016-12Flexibles en caoutchouc pour chargement et dchargement des produits ptroliers Spcifications pour les flexibles;Version anglaise EN 1765:2016,Traduction anglaise de DIN EN 1765:2016-12SupersedesDIN EN 1765:200502www.beuth.deDocument comprises 33 p
4、agesDTranslation by DIN-Sprachendienst.In case of doubt, the German-language original shall be considered authoritative.12.16 DIN EN 1765:2016-12 2 A comma is used as the decimal marker. National foreword This document (EN 1765:2016) has been prepared by Technical Committee CEN/TC 218 “Rubber and pl
5、astics hoses and hose assemblies” (Secretariat: BSI, United Kingdom), Working Group WG 1 “Rubber and plastics hoses and hose assemblies for industrial, chemical and petrochemical applications” (Secretariat: DIN, Germany). The responsible German body involved in its preparation was DIN-Normenausschus
6、s Tankanlagen (DIN Standards Committee Tank Installations), Working Committee NA 104-02-01 AA Schlauchleitungen. The DIN Standards corresponding to the International Standards referred to in this document are as follows: ISO 1431-1 DIN ISO 1431-1 ISO 1817 DIN ISO 1817 ISO 4649 DIN ISO 4649 Amendment
7、s This standard differs from DIN EN 1765:2005-02 as follows: a) in Clause 2, normative references have been updated; b) in Subclause 4.2, Type S and Type L hose assemblies have been subdivided into two grades: Grade M (electrically bonded) and Grade (electrically conductive); c) in Subclause 5.2.3.2
8、 “Hose assemblies”, assembling with hose nipples in accordance with EN 14420-2 and swaged or crimped ferrules has been added; d) in Table 4, for the electrical properties (continuity), a maximum electrical resistance of 106per assembly for Grade has been added; e) in Clause 12, the requirements for
9、marking have been modified; Previous editions DIN EN 1765: 1997-11, 2005-02 DIN EN 1765:2016-12 3 National Annex NA (informative) Bibliography DIN ISO 1431-1, Rubber, vulcanized or thermoplastic Resistance to ozone cracking Part 1: Static and dynamic strain testing DIN ISO 1817, Rubber, vulcanized o
10、r thermoplastic Determination of the effect of liquids DIN ISO 4649, Rubber, vulcanized or thermoplastic Determination of abrasion resistance using a rotating cylindrical drum device DIN EN 1765:2016-12 4 This page is intentionally blank EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 1765 Augu
11、st 2016 ICS 23.040.70; 75.200 Supersedes EN 1765:2004English Version Rubber hose assemblies for oil suction and discharge services - Specification for the assemblies Flexibles en caoutchouc pour chargement et dchargement des produits ptroliers - Spcifications pour les flexibles Gummischlauchleitunge
12、n fr das Ansaugen und Frdern von l - Anforderungen an die Schlauchleitungen This European Standard was approved by CEN on 25 June 2016. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national
13、standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version
14、in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech
15、 Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey andUnited Kingdom. EURO
16、PEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2016 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 1765:2016 EEN 17
17、65:2016 (E) 2 Contents Page European foreword 4 Introduction . 5 1 Scope . 6 2 Normative references . 6 3 Terms and definitions 7 4 Classification 7 4.1 General . 7 4.2 End use 7 4.3 Pressure ratings and designations 8 5 Materials and construction . 9 5.1 Materials 9 5.1.1 Lining 9 5.1.2 Reinforcing
18、 plies . 9 5.1.3 Wire helices 9 5.1.4 Internal and armouring wire helices 9 5.1.5 Cover . 9 5.2 Construction . 9 5.2.1 Type R: Electrically continuous. 9 5.2.2 Type A: Electrically continuous 10 5.2.3 Type S: Electrically continuous or electrically discontinuous 10 5.2.4 Type L: Electrically continu
19、ous or electrically discontinuous 11 6 End connections . 12 6.1 Nipples and flanges . 12 6.2 Method of attachment of end connections to the hose 12 6.3 Electrical discontinuous assemblies 12 6.4 Electrical continuous assemblies with built-in nipples 13 7 Dimensions and tolerances . 13 7.1 Diameters
20、. 13 7.2 Length 13 8 Physical properties . 14 8.1 Rubber compounds 14 8.2 Finished hose assemblies . 14 9 Test report . 16 10 Type testing . 16 11 Frequency of testing . 16 12 Marking . 16 Annex A (informative) Information to be supplied by the purchaser 18 Annex B (informative) Recommendations for
21、packaging and transportation of oil suction and discharge hose assemblies. 19 B.1 National . 19 DIN EN 1765:2016-12EN 1765:2016 (E) 3 B.2 International . 19 Annex C (informative) Masses . 20 Annex D (normative) Wet adhesion test . 21 D.1 Scope 21 D.2 Terms and definitions 21 D.3 Principle 21 D.4 App
22、aratus . 21 D.5 Test specimens . 21 D.6 Procedure . 22 D.7 Report 22 Annex E (normative) Hydrostatic test for suction and discharge hose assemblies . 23 E.1 Principle 23 E.2 Apparatus . 23 E.3 Test medium 23 E.4 Procedure . 23 E.5 Calculation . 24 E.6 Test report . 24 Annex F (normative) Minimum ben
23、d radius test 25 Annex G (normative) Burst test 27 Annex H (normative) Test frequency for type testing and routine test . 28 Annex I (informative) Test frequency for production acceptance tests 29 DIN EN 1765:2016-12EN 1765:2016 (E) 4 European foreword This document (EN 1765:2016) has been prepared
24、by Technical Committee CEN/TC 218 “Rubber and plastics hoses and hose assemblies”, the secretariat of which is held by BSI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by February 2017, and confl
25、icting national standards shall be withdrawn at the latest by February 2017. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN shall not be held responsible for identifying any or all such patent rights. This document supersedes
26、 EN 1765:2004. Compared to EN 1765:2004 the following changes have been made: a) Clause 2: the normative references have been updated; b) Subclause 4.2: hose assemblies type S and L were subdivided into two grades Grade M (electrically bonded) and Grad (electrically conductive); c) Subclause 5.2.3.2
27、: one type of hose assembly assembled with hose nipples in accordance to EN 14420-2 and swaged or crimped ferrules has been added; d) Table 4: for the electrical properties (continuity) the maximum electrical resistance 106per assembly for grade was added; e) Clause 12: the requirements for marking
28、have been amended. According to the CEN-CENELEC Internal Regulations, the national standards organisations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Mac
29、edonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. DIN EN 1765:2016-12EN 1765:2016 (E) 5 Introduction This document spe
30、cifies minimum requirements for the satisfactory performance of wire or textile reinforced rubber hose assemblies of both smooth and rough bore types for oil suction and discharge services. The hoses are commonly used for transferring crude oil and liquid petroleum products, other than liquefied pet
31、roleum gas and natural gas, to and from tanker and bunkering vessels or for similar duties ashore. Specific details of the construction of hoses are not rigidly defined in this document since it is felt that this could restrict the introduction of improved methods of construction. The hose assemblie
32、s have been classified and designated in terms of service pressure, which includes an allowance for surge pressure and which equates to the factory test pressure. To keep this specification in line with other documents this factory test pressure is also defined as the maximum working pressure (see T
33、able 1). It is the responsibility of the user to determine the appropriate working pressure, which will depend on the severity of the users operating conditions and on the service life that is expected of the hose assembly. It is essential that the purchaser provides certain information about the ho
34、se assembly and its intended use at the time of enquiry and/or order; this information is listed in Annex A (informative). Recommendations concerning packaging and transportation are given in Annex B (informative) and expected masses of hoses, in kilograms per metre of free length, are given in Anne
35、x C (informative). DIN EN 1765:2016-12EN 1765:2016 (E) 6 1 Scope This European Standard specifies the characteristics of four types of oil suction and discharge hose assemblies used for the conveyance of petroleum, including crude oils and other liquid petroleum products containing a maximum aromati
36、cs content of 50 % (v/v). It is not suitable for liquefied petroleum gas and natural gas. Hose assemblies to this document can be used in the temperature range 20 C to 82 C. The hoses specified are in the size range of nominal bore 50 to 500 and may be smooth bore, rough bore or armoured rough bore.
37、 Hoses for use with petroleum products having an aromatic content greater than 50 % (v/v) are outside the scope of this document but the requirements may be used as a basis for such hoses on request to the manufacturer. 2 Normative references The following documents, in whole or in part, are normati
38、vely referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 14420-2, Hose fittings with clamp units - Part 2: Hose side p
39、arts of hose tail EN 14420-3 Hose fittings with clamp units - Part 3: Clamp units, bolted or pinned EN 14420-4, Hose fittings with clamp units - Part 4: Flange connections EN ISO 1402, Rubber and plastics hoses and hose assemblies - Hydrostatic testing (ISO 1402) EN ISO 1460, Metallic coatings - Hot
40、 dip galvanized coatings on ferrous materials - Gravimetric determination of the mass per unit area (ISO 1460) EN ISO 1461, Hot dip galvanized coatings on fabricated iron and steel articles - Specifications and test methods (ISO 1461) EN ISO 7233, Rubber and plastics hoses and hose assemblies - Dete
41、rmination of resistance to vacuum (ISO 7233) EN ISO 8031:2009, Rubber and plastics hoses and hose assemblies - Determination of electrical resistance and conductivity (ISO 8031:2009) EN ISO 8033, Rubber and plastics hoses - Determination of adhesion between components (ISO 8033) EN ISO 8330:2014, Ru
42、bber and plastics hoses and hose assemblies - Vocabulary (ISO 8330:2014) EN ISO 15614-1:2004, Specification and qualification of welding procedures for metallic materials - Welding procedure test - Part 1: Arc and gas welding of steels and arc welding of nickel and nickel alloys (ISO 15614-1:2004) I
43、SO 1431-1, Rubber, vulcanized or thermoplastic Resistance to ozone cracking Part 1: Static and dynamic strain testing ISO 1817, Rubber, vulcanized or thermoplastic Determination of the effect of liquids DIN EN 1765:2016-12EN 1765:2016 (E) 7 ISO 4649, Rubber, vulcanized or thermoplastic Determination
44、 of abrasion resistance using a rotating cylindrical drum device ISO 7005-1, Pipe flanges Part 1: Steel flanges for industrial and general service piping systems ASME B.1.20.1, Pipe Threads, General Purpose, Inch BS 3592-1, Steel wire for hose reinforcement Part 1: Specification for coated round and
45、 flat steel wire for rubber hose reinforcement EN ISO 2063, Thermal spraying - Metallic and other inorganic coatings - Zinc, aluminium and their alloys (ISO 2063) 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN ISO 8330:2014 and the following apply. 3
46、.1 electrically bonded hose assembly hose assembly that uses a metallic wire connection to create a low-resistance electrical connection between the end connections 3.2 electrically discontinuous hose assembly hose assembly that incorporates an electrical insulation between the end of the helical wi
47、re or/and wire cord reinforcement and one or both couplings 4 Classification 4.1 General WARNING Careful consideration needs to be given before the use of electrically discontinuous hoses for transferring liquids known to generate static charges. In no circumstances should more than one length of el
48、ectrically discontinuous hose be used in an individual transfer pipeline and effective electrical continuity to earth from both ends of the electrically discontinuous hose should be maintained. 4.2 End use Hose assemblies for this application are classified according to end-use as follows: Type R, r
49、ough bore hose assemblies for dock operation and intended for situations where a relatively stiff, heavy and robust assembly can be used. The lining of the rubberized fabric is supported and reinforced by an internal (hot-dipped) zinc coated steel wire helix. Type R assemblies are electrically continuous; Type A, armoured rough bore hose assemblies for dock operation. In addition to an internal zinc coated steel wire helix there shall