1、June 2011 Translation by DIN-Sprachendienst.English price group 21No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 9
2、3.080.10!$s0J“1801339www.din.deDDIN EN 500-4Mobile road construction machinery Safety Part 4: Specific requirements for compaction machinesEnglish translation of DIN EN 500-4:2011-06Bewegliche Straenbaumaschinen Sicherheit Teil 4: Besondere Anforderungen an VerdichtungsmaschinenEnglische bersetzung
3、von DIN EN 500-4:2011-06Machines mobiles pour la construction de routes Scurit Partie 4: Prescriptions spcifiques pour compacteursTraduction anglaise de DIN EN 500-4:2011-06SupersedesDIN EN 500-4:2010-03www.beuth.deDocument comprises pagesIn case of doubt, the German-language original shall be consi
4、dered authoritative.6305.11 DIN EN 500-4:2011-06 A comma is used as the decimal marker. Start of application The start of application of this standard is 1 June 2011. National foreword This standard includes safety requirements. This standard has been prepared by Technical Committee CEN/TC 151 “Cons
5、truction equipment and building material machines Safety” (Secretariat: DIN, Germany). The responsible German body involved in its preparation was the Normenausschuss Maschinenbau (Mechanical Engineering Standards Committee), Working Committee NA 060-13-05 AA Straenbau-maschinen of Section Bau- und
6、Baustoffmaschinen. Representatives of manufacturers and users of road construction machinery and of the employers liability insurance associations contributed to this standard. This standard contains specifications meeting the essential requirements set out in Annex I of the “Machinery Directive”, D
7、irective 2006/42/EC, and which apply to machines that are either first placed on the market or commissioned within the EEA. This standard serves to facilitate proof of compliance with the essential requirements of that Directive. Once this standard is cited in the Official Journal of the European Un
8、ion, it is deemed a “harmonized” standard and thus, a manufacturer applying this standard may assume compliance with the requirements of the Machinery Directive (“presumption of conformity”). The European Standards referred to in this document have been published as the corresponding DIN EN or DIN E
9、N ISO Standards with the same number. Where the International Standards referred to are not also DIN ISO Standards with the same number, there are no national standards available. Amendments This standard differs from DIN EN 500-4:2010-03 as follows: a) machines for seated ride-on operated rollers w
10、ith a drum width less than nominal 0,8 m have been excluded; b) warnings and instructions regarding use of machines with a drum width less than nominal 1 m have been added; c) vibrating rollers, irrespective whether they are intended for ride-on operation, pedestrian- or remote-controlled are measur
11、ed on a cushion/elastic underlay; d) non-vibrating rollers, irrespective whether they are intended for ride-on operation, pedestrian- or remote-controlled are measured on a rigid reflecting plane without load and engine operating at nominal power-output; e) vibratory rammers are measured on the grav
12、el-track; f) vibratory plates are measured on the gravel-track; g) for pragmatic reasons the deletion of explosion rammers and non-vibrating towed rollers/equipment is suggested ancillary, because today explosion-rammers cannot be found in the market any longer and non-vibrating towed rollers/equipm
13、ent represent a passive attachment without any power-source and a function based on static-load only. Previous editions DIN EN 500-4: 1996-03, 2007-03, 2010-03 2 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 500-4 February 2011 ICS 93.080.10 Supersedes EN 500-4:2006+A1:2009English Version Mob
14、ile road construction machinery Safety Part 4: Specific requirements for compaction machines Machines mobiles pour la construction de routes Scurit Partie 4: Prescriptions spcifiques pour compacteurs Bewegliche Straenbaumaschinen Sicherheit Teil 4: Besondere Anforderungen an Verdichtungsmaschinen Th
15、is European Standard was approved by CEN on 9 January 2011. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical referen
16、ces concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN m
17、ember into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Icela
18、nd, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland,Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue M
19、arnix 17, B-1000 Brussels 2011 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 500-4:2011: EEN 500-4:2011 (E) 2 Contents Page Foreword 6Introduction .81 Scope 82 Normative references 83 Terms and definitions .94 List of significant
20、 hazards . 115 Safety requirements and/or protective measures . 115.1 Lighting, signalling and marking lights and reflex-reflector devices 115.2 Operation and handling . 115.2.1 Retrieval transportation and towing . 115.2.2 Pedestrian-controlled rollers . 115.3 Operators station . 135.4 Operators se
21、at 135.5 Controls and indicators . 135.5.1 General . 135.5.2 Travel control of pedestrian-controlled machines with handle bar 135.5.3 Controls for towed machines 135.5.4 Remote control of pedestrian-controlled rollers . 135.6 Starting 145.7 Stopping 145.7.1 General . 145.7.2 Stopping device 145.7.3
22、Braking systems . 145.8 Access system to operators station and to maintenance points . 155.9 Roll-over protective structure (ROPS) 155.10 Noise and vibration. 165.10.1 Noise measurement of vibratory plates and vibratory rammers . 165.10.2 Noise measurement of rollers . 165.10.3 Vibration measurement
23、 of hand-guided machines . 166 Verification of safety requirements and/or protective measures 177 Information for the user . 177.1 Warning signals and devices 177.2 Instruction handbook . 177.3 Marking 18Annex A (normative) Remote infrared controls for rollers with attending operator . 19A.1 General
24、 . 19A.2 Scope . 19A.3 Terms and definitions 19A.4 Safety requirements and measures 19A.5 Components and equipment . 21Annex B (normative) Noise-test-code for vibratory plates and vibratory rammers 23B.1 Scope . 23B.2 Determination of the A-weighted sound power level 23B.2.1 General . 23B.2.2 Measur
25、ement surface . 24B.2.3 Test procedure 28B.2.4 Repetition of the test and calculation of the sound power level . 28DIN EN 500-4:2011-06 EN 500-4:2011 (E) 3 B.3 Determination of the A-weighted emission sound pressure level at the operators position . 29B.3.1 General . 29B.3.2 Operators position . 29B
26、.3.3 Test procedure . 29B.3.4 Repetition of the test and calculation of the emission sound pressure level . 29B.3.5 Determination of emission sound pressure spectra . 29B.3.6 Sound pressure level as a function of time 29B.4 Installation and mounting conditions . 30B.4.1 General . 30B.4.2 Design of t
27、he test surface. 30B.4.3 Design of the test site . 31B.5 Operating conditions 33B.6 Uncertainty . 33B.7 Information to be recorded . 33B.8 Information to be reported 34B.9 Declaration and verification of noise emission values . 35Annex C (normative) Measurement of the hand-arm vibration of hand-guid
28、ed vibratory ground compaction machines . 36C.1 General . 36C.2 Terminology . 36C.3 Quantities to be measured . 36C.3.1 R.m.s. value of the weighted acceleration 36C.3.2 Frequency analysis . 36C.3.3 Time records 37C.3.4 Other quantities to be measured . 37C.4 Measuring equipment . 37C.4.1 Requiremen
29、ts for the acceleration transducers 37C.4.2 Fastening of the acceleration transducers . 37C.4.3 Frequency weighting filter 37C.4.4 R.m.s. detector . 37C.4.5 Calibration 37C.5 Measurement direction and measurement location 38C.5.1 Measurement direction . 38C.5.2 Measurement location . 40C.6 Specifica
30、tion of working procedure 40C.6.1 Operator 40C.6.2 Other quantities to be determined (forces) . 40C.6.3 Operating conditions 40C.6.4 Requirements for the test site 40C.6.5 Measurement procedure . 41C.7 Test report 41C.7.1 Reference . 41C.7.2 Description of the object to be measured . 41C.7.3 List of
31、 measuring equipment . 41C.7.4 Fastening of the acceleration transducers . 41C.7.5 Operating conditions 41C.7.6 Further specifications . 41C.7.7 Results 42C.8 Report of results 42C.9 Measurement uncertainty . 42Annex D (normative) Noise test code for vibratory rollers . 43D.1 Scope 43D.2 Determinati
32、on of the A-weighted sound power level 43D.2.1 General . 43D.2.2 Measurement surface 43D.2.3 Positioning of the machine. 45D.2.4 Repetition of the test . 49DIN EN 500-4:2011-06 EN 500-4:2011 (E) 4 D.3 Determination of the A-weighted emission sound pressure level at the operators positions for vibrat
33、ory rollers 49D.3.1 General . 49D.3.2 Operators positions . 49D.3.3 Enclosed operators positions 49D.3.4 Quantities to be determined 49D.3.5 Microphone position(s) 49D.3.6 Test procedure 49D.3.7 Repetition of the test 50D.4 Test conditions . 50D.4.1 Installation and mounting conditions . 50D.4.2 Ope
34、rating conditions 50D.5 Uncertainty 50D.6 Information to be recorded 51D.7 Information to be reported . 51D.8 Declaration and verification of noise emission values . 52Annex E (normative) Noise test code for non-vibrating rollers 53E.1 Scope . 53E.2 Determination of the A-weighted sound power level
35、53E.2.1 General . 53E.2.2 Measurement surface . 53E.2.3 Positioning of the machine 55E.2.4 Repetition of the test 56E.3 Determination of the A-weighted emission sound pressure level at operators positions for non-vibrating rollers . 56E.3.1 General . 56E.3.2 Operators positions 56E.3.3 Enclosed oper
36、ators positions 56E.3.4 Quantities to be determined 56E.3.5 Microphone position(s) 56E.3.6 Test procedure 56E.3.7 Repetition of the test 57E.4 Test conditions . 57E.4.1 Installation and mounting conditions . 57E.4.2 Operating conditions 57E.5 Uncertainty 57E.6 Information to be recorded 58E.7 Inform
37、ation to be reported . 58E.8 Declaration and verification of noise emission values . 59Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC . 60Bibliography . 61Figures Figure 1 Vertical swinging of single-drum walk-behind rolle
38、rs 12Figure 2 Position of the stopping device at pedestrian-controlled rollers . 13Figure 3 Minimum clearance of lower limbs at access to the operators station on machines with articulatedsteering . 15Figure 4 Deflection-limiting volume, front view, side view. 16Figure 5 Warning decal . 17DIN EN 500
39、-4:2011-06 EN 500-4:2011 (E) 5 Figure B.1 Arrangement of test positions for hand-guided vibratory plates and hand-guided vibratoryrammers . 25Figure B.2 Arrangement of test positions for remote controlled vibratory plates . 27Figure B.3 Grading-size diagram of the material to be compacted (gravel) 3
40、1Figure B.4 Test site and arrangement with test track 32Figure C.1 Directions of measurement and examples for attachment of the acceleration transducer 39Figure C.2 Arrangement of the coupling device on the drawbar . 40Figure D.1 Basic length L . 44Figure D.2 Arrangement of test positions for ride-o
41、n vibratory rollers . 45Figure D.3 Arrangement of test positions for hand-guided vibratory rollers 46Figure D.4 Arrangement of test positions for remote controlled vibratory rollers 47Figure D.5 Arrangement of test positions for towed vibratory rollers. 48Figure E.1 Basic length L . 54Figure E.2 Mic
42、rophone positions . 55Tables Table B.1 Coordinates of microphones . 28Table B.2 Operating conditions . 33Table B.3 Uncertainties applicable to gravel course . 33Table D.2 Uncertainties applicable to cushion mounted machines . 50Table E.1 Coordinates of microphone positions 54Table E.2 Uncertainties
43、57DIN EN 500-4:2011-06 EN 500-4:2011 (E) 6 Foreword This document (EN 500-4:2011) has been prepared by Technical Committee CEN/TC 151 building material Constructionmachines and equipment Safety”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national
44、standard, either by publication of an identical text or by endorsement, at the latest by August 2011, and conflicting national standards shall be withdrawn at the latest by August 2011. This document supersedes EN 500-4:2006+A1:2009. Attention is drawn to the possibility that some of the elements of
45、 this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential
46、requirements of EU Directive. For relationship with EU Directive, see informative Annex ZA which is an integral part of this document. The following changes have been introduced during the revision of EN 500-4:2006+A1:2009: exclusion of machines for seated ride-on operated rollers with a drum width
47、less than nominal 0,8 m; addition of warnings and instructions regarding use of machines with a drum width less than nominal 1 m; vibrating rollers, irrespective whether they are intended for ride-on operation, pedestrian- or remote-controlled are measured on a cushion/elastic underlay; non-vibrating rollers, irrespective whether they are intended for ride-on operation, pedestrian- or remote-controlled are measured on a rigid reflect
