1、February 2009DEUTSCHE NORM English price group 27No part of this standard may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 53.080!$Upv“1507783ww
2、w.din.deDDIN EN 528Rail dependent storage and retrieval equipment Safety requirementsEnglish version of DIN EN 528:2009-02Regalbediengerte SicherheitsanforderungenEnglische Fassung DIN EN 528:2009-02SupersedesDIN EN 528:1996-10 andDIN EN 528/A1:2003-03www.beuth.deDocument comprises 80 pagesDIN EN 52
3、8:2009-02 2 Start of validity This standard takes effect on 1 February 2009. DIN EN 528:1996 may be used in parallel until 28 December 2009. National foreword This standard includes safety requirements. This standard has been prepared by Technical Committee CEN/TC 149 “Power-operated warehouse equip
4、ment” (Secretariat: DIN, Germany). The responsible German body involved in its preparation was the Normenausschuss Maschinenbau (Mechanical Engineering Standards Committee), Technical Committee NA 060-22-51 AA Lagertechnik of Section Frdertechnik und Logistiksysteme. Representatives of manufacturers
5、 and users of materials handling and logistics systems and of the employers liability insurance associations contributed to this standard. This standard contains specifications meeting the essential requirements set out in Annex I of the “Machinery Directive”, Directive 98/37/EC (valid until 28 Dece
6、mber 2009), and the “revised Machinery Directive”, Directive 2006/42/EC, which takes effect on 29 December 2009, and which apply to machines that are either first placed on the market or commissioned within the EEA. This standard serves to facilitate proof of compliance with the essential requiremen
7、ts of the directives. Once this standard is cited in the Official Journal of the European Union, it is deemed a “harmonized” standard and thus, a manufacturer applying this standard may assume compliance with the requirements of the Machinery Directive (“presumption of conformity”). The European Sta
8、ndards referred to in clause 2 and in the bibliography of this standard have been published as the corresponding DIN EN or DIN EN ISO Standards with the same number. For the International Standards ISO 4308-1 and ISO 13050 referred to in this document there are no national standards available. Amend
9、ments This standard differs from DIN EN 528:1996-10 as follows: a) The standard has been revised and brought in line with the new EU Machinery Directive 2006/42/EC. b) Amendment A1:2002 has been incorporated. c) Safety categories according to EN 954-1:1996 have been replaced by performance levels ac
10、cording to EN ISO 13849-1:2008. d) New terms and definitions have been included. e) The factor of oscillation has now to be chosen according to the electrical and mechanical drive system. f) The racking manufacturer shall be advised of the kinetic energy or comparable quasistatic forces acting upon
11、the rack. g) Reference is made to the technical requirements for electromagnetic compatibility (EMC). h) Technical requirements relating to noise have been included. DIN EN 528:2009-02 3 i) Annex E (normative) “Verification of safety requirements and/or measures” has been added. j) Further safety re
12、quirements from relevant standards have been included. k) Annex ZB (informative) “Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC” has been added. Previous editions DIN EN 528: 1996-10 DIN EN 528:1996/A1: 2003-03 DIN EN 528:2009-02 4 National Ann
13、ex NA (informative) Bibliography ISO 4308-1, Cranes and lifting appliances Selection of wire ropes Part 1: General EUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN 528October 2008ICS 53.080 Supersedes EN 528:1996 English VersionRail dependent storage and retrieval equipment - SafetyrequirementsTran
14、stockeurs - Prescriptions de scuritThis European Standard was approved by CEN on 24 August 2008.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-da
15、te lists and bibliographical references concerning such nationalstandards may be obtained on application to the CEN Management Centre or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the
16、responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as theofficial versions.CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,France, Germany, Greece, Hungary,
17、Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGManagement Centre: rue de
18、Stassart, 36 B-1050 Brussels 2008 CEN All rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 528:2008: ERegalbediengerte - SicherheitsanforderungenEN 528:2008 (E) 2 Contents Page Foreword5 Introduction .6 1 Scope 7 2 Normative references 7 3 Te
19、rms and definitions .9 4 List of significant and relevant hazards 11 5 Safety requirements and/or protective measures for all types of S/R machines .16 5.1 Introduction16 5.2 Control position .16 5.3 Control equipment.16 5.4 Hoist unit 19 5.5 Travel unit.26 5.6 Load handling devices 28 5.7 Electrica
20、l equipment30 5.8 Transfer device 31 5.9 Maintenance repair and fault clearance 32 5.10 Machine environment34 6 Additional requirements for manual operated machines38 6.1 General38 6.2 Onboard control position38 6.3 Control equipment.40 6.4 Hoist unit 41 6.5 Acceleration and deceleration41 6.6 Prote
21、ction of operators in an aisle containing two or more manually operated machines.41 7 Particular requirements for machines without an on-board operator .41 7.1 General41 7.2 External control position (control desk) .41 7.3 Control equipment.41 7.4 Hoist unit 42 7.5 Load handling devices 42 7.6 Escap
22、e 42 8 Installation 42 8.1 Erection and dismantling on site .42 8.2 Commissioning43 9 Verification of safety requirements and/or measures43 9.1 Examination43 9.2 Written record 44 9.3 EMC .44 9.4 Noise .44 9.5 Load tests .45 10 Information for use 46 10.1 General46 10.2 Instruction handbook 46 10.3
23、Minimum markings 47 10.4 Conditions for the safe operation of equipment 47 10.5 Maintenance, inspection and testing.50 Annex A (informative) Illustration of types of machines and transfer equipment .52 DIN EN 528:2009-02 EN 528:2008 (E) 3 Annex B (informative) Means of separation within racking54 An
24、nex C (normative) Safety levels according to EN ISO 13849-155 Annex D (informative) Examples for the design of load entry/exit points to prevent or deter access to danger areas or protect persons in accordance with 5.10.4 .63 D.1 General .63 D.2 Measures against access between the conveyor and fixed
25、 guard 63 D.3 Load entry/exit opening height 63 D.4 Measures which deter access65 D.5 Measures that prevent access .67 D.6 Protecting devices.67 Annex E (normative) Verification of safety requirements and/or measures 68 Annex ZA (informative) Relationship between this European Standard and the Essen
26、tial Requirements of EU Directive Machinery 98/37/EC.74 Annex ZB (informative) Relationship between this European Standard and the Essential Requirements of EU Directive Machinery 2006/42/EC.75 Bibliography76 Figures Figure A.1 Examples of rail dependent storage and retrieval equipment .52 Figure A.
27、2 Examples of transfer equipment .52 Figure A.3 Key dependent concept for automatic S/R machines.53 Figure B.1 Means of separation with racking (see 5.10.3.3)54 Figure B.2 Leaving for emergency purposes54 Figure D.1 Sloping plates63 Figure D.2 Load entry/Exit height up to 0,5 m 64 Figure D.3 Load en
28、try/Exit height more than 0,5 m64 Figure D.4 Design of frame surface .65 Figure D.5 Area between chains of twin chain conveyors 66 Figure D.6 Mechanical guards67 Figure D.7 Protecting devices 67 Tables Table 1 List of significant and relevant hazards.11 Table C.1 Performance levels at the level of s
29、afety related parts 55 Table C.2 Performance levels at the level of safety functions60 DIN EN 528:2009-02 EN 528:2008 (E) 4 Table E.1 . 68 DIN EN 528:2009-02 EN 528:2008 (E) 5 Foreword This document (EN 528:2008) has been prepared by Technical Committee CEN/TC 149 “Power-operated warehouse equipment
30、”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by April 2009, and conflicting national standards shall be withdrawn at the latest by December 2009. Attent
31、ion is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This European Standard supersedes EN 528:1996. EN 528:1996 can be further applied until 12/2
32、009. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s) 98/37/EC and 2006/42/EC. For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are in
33、tegral parts of this document. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hun
34、gary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. DIN EN 528:2009-02 EN 528:2008 (E) 6 Introduction This standard is a type C standard as stated in EN ISO 12100.
35、The machinery concerned and the extent to which hazards, hazardous situations and hazardous events are covered are indicated in the scope of this standard. When provisions of this type C standard are different from those that are stated in type A or type B standards, the provisions of this type C st
36、andard take precedence over the provisions of the other standards, for machines that have been designed and built according to the provisions of this type C standard. While producing this standard it was assumed that: a) only competent persons operate the machine; b) components without specific requ
37、irements are: 1) designed in accordance with the usual engineering practice and calculation codes, including all failure modes; 2) of suitable mechanical and electrical construction; 3) made of materials with adequate strength and of suitable quality. c) harmful materials, such as asbestos are not u
38、sed as part of the machine; d) components are kept in good repair and working order, so that the required characteristics remain despite wear; e) by design of the load bearing elements, safe operation of the machine is assured for loading ranging from zero to 100 % of the rated possibilities; f) dis
39、cussions have taken place between the user and the supplier concerning particular conditions for the use and places of use of the machinery; g) working area is adequately lit; h) places of installation allow a safe use of the machine. DIN EN 528:2009-02 EN 528:2008 (E) 7 1 Scope This standard applie
40、s to all types of S/R machines, restricted to the rails on which they travel within and outside the aisles, which embody lifting means and may embody lateral handling facilities, for the storage and retrieval of unit loads and/or long goods such as bar materials and/or for order picking or similar d
41、uties. Also included is the transfer equipment used to change between aisles. Control of machines may range from manual to fully automatic. This standard does not apply to free ranging industrial trucks or robots. References in this standard to racking, buildings and systems only apply where it is n
42、ecessary to assess the hazards and risks at their interfaces with S/R machines. This standard deals with all significant hazards relevant to rail dependent storage and retrieval equipment, when they are used as intended under the conditions foreseen by the manufacturer (see Clause 4). This standard
43、applies to machines and equipment that are manufactured after the date of issue of this standard. Illustrations of examples of machines and transfer equipment to which this standard applies are shown in Annex A. Safety requirements and/or measures in this standard apply to equipment used under indoo
44、r conditions. However, additional risk assessments and safety measures need to be considered for uses in severe conditions, e.g. freezer applications, high temperatures, loads, the nature of which could lead to a dangerous situation (e.g. especially brittle loads, explosives), earthquake effects and
45、 also contact with foodstuff. Hazards during decommissioning are not covered. This European Standard also deals with the technical requirements for electromagnetic compatibility (EMC). Noise emitted by these machines is not considered as significant but as a relevant hazard. This means that the manu
46、facturer of the machine is obliged to carry out noise reduction and indicate the noise level. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edi
47、tion of the referenced document (including any amendments) applies. EN 81-1:1998, Safety rules for the construction and installation of lifts Part 1: Electric lifts EN 349, Safety of machinery Minimum gaps to avoid crushing of parts of the human body EN 363, Personal fall protection equipment Person
48、al fall protection systems EN 574, Safety of machinery Two-hand control devices Functional aspects Principles for design EN 614-1, Safety of machinery Ergonomic design principles Part 1: Terminology and general principles EN 795, Protection against falls from a height Anchor devices Requirements and
49、 testing EN 894-1, Safety of machinery Ergonomic requirements for the design of displays and control actuators Part 1: General principles for human interactions with displays and control actuators EN 894-2, Safety of machinery Ergonomic requirements for the design of displays and control actuators Part 2: Displays DIN EN 528:2009-02 EN 528:2008 (E) 8 EN 982, Safety of machinery Safety requirements for fluid power systems and their components Hydraulics EN 999, Safety of machinery The positioning of prot
