DIN EN ISO 17663-2009 Welding - Quality requirements for heat treatment in connection with welding and allied processes (ISO 17663 2009) English version of DIN EN ISO 17663 2009-10.pdf

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1、October 2009DEUTSCHE NORM English price group 11No part of this standard may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 25.160.10!$Z=x“1552685

2、www.din.deDDIN EN ISO 17663Welding Quality requirements for heat treatment in connection with welding andallied processes (ISO 17663:2009)English version of DIN EN ISO 17663:2009-10Schweien Qualittsanforderungen zur Wrmebehandlung beim Schweien und bei verwandtenProzessen (ISO 17663:2009)Englische F

3、assung DIN EN ISO 17663:2009-10SupersedesDIN V 8540:2001-09www.beuth.deDocument comprises pages182 DIN EN ISO 17663:2009-10 National foreword This standard has been prepared by Technical Committee ISO/TC 44 “Welding and allied processes”, Subcommittee SC 10 “Unification of requirements in the field

4、of metal welding” (Secretariat: DIN, Germany) and has been adopted as EN ISO 17663:2009 by Technical Committee CEN/TC 121 “Welding” (Secretariat: DIN, Germany). The responsible German body involved in its preparation was the Normenausschuss Schweitechnik (Welding Standards Committee), Technical Comm

5、ittee NA 092-00-04 AA Qualittssicherung beim Schweien (DVS AG Q 2). The European and International Standards referred to in clause 2 and in the bibliography of this standard have been published as the corresponding DIN EN or DIN EN ISO Standards with the same number. Amendments This standard differs

6、 from DIN V 8540:2001-09 as follows: a) The term “section temperature range” (3.6) has been added. b) Distinction has been drawn between “Review of requirements” (4.2) and “Technical review” (4.3). c) Requirements relating to the personnel have been extended. d) Table 1 “Permissible temperature vari

7、ation range at different measuring points” has been added. Previous editions DIN V 8540: 2001-09 EUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN ISO 17663June 2009ICS 25.160.01 Supersedes CR ISO 17663:2001 English VersionWelding - Quality requirements for heat treatment in connectionwith welding a

8、nd allied processes (ISO 17663:2009)Soudage - Exigences de qualit relatives au traitementthermique associ au soudage et aux techniques connexes(ISO 17663:2009)Schweien - Qualittsanforderungen zurWrmebehandlung beim Schweien und bei verwandtenProzessen (ISO 17663:2009)This European Standard was appro

9、ved by CEN on 27 May 2009.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstanda

10、rds may be obtained on application to the CEN Management Centre or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to t

11、he CEN Management Centre has the same status as theofficial versions.CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherl

12、ands, Norway, Poland, Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGManagement Centre: Avenue Marnix 17, B-1000 Brussels 2009 CEN All rights of exploitation in any

13、form and by any means reservedworldwide for CEN national Members.Ref. No. EN ISO 17663:2009: E2 Contents Page DIN EN ISO 17663:2009-10 EN ISO 17663:2009 (E) Foreword .3 1 Scope4 2 Normative references4 3 Terms and definitions .5 4 Review of requirements and technical review .5 4.1 General .5 4.2 Rev

14、iew of requirements6 4.3 Technical review6 5 Subcontractin 7 6 Personnel .7 7 Inspection and testing 7 7.1 General .7 7.2 Non-destructive testing 7 7.3 Destructive testing 7 8 Equipment for heat treatment 8 8.1 Production and testing equipment8 8.2 Description of facilities.8 8.3 Suitability of equi

15、pment8 8.4 Verification of heat treatment equipment .8 8.5 New equipment10 8.6 Maintenance.10 9 Heat treatment activities.10 9.1 General .10 9.2 Heat treatment parameters.10 9.3 Heat-treatment-procedure specification .11 9.4 Work instructions 11 9.5 Number of measuring points .11 9.6 General rules f

16、or local post weld heat treatment of pipe work 12 10 Heat treatment record .13 11 Non-conformance and corrective actions 13 12 Quality records 14 Annex A (informative) Example of local heat treatment .15 Bibliography16 3 Foreword This document (EN ISO 17663:2009) has been prepared by Technical Commi

17、ttee ISO/TC 44 “Welding and allied processes“ in collaboration with Technical Committee CEN/TC 121 “Welding”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest

18、by December 2009, and conflicting national standards shall be withdrawn at the latest by December 2009. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all su

19、ch patent rights. This document supersedes CR ISO 17663:2001. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finlan

20、d, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. Endorsement notice The text of ISO 17663:2009 has been approved by CEN as a EN IS

21、O 17663:2009 without any modification. DIN EN ISO 17663:2009-10 EN ISO 17663:2009 (E) 1 Scope This International Standard provides quality requirements for heat treatment in air or controlled atmospheres carried out in workshops and on site in connection with welding and forming. It applies mainly t

22、o ferritic steels, but can be used for other materials, as appropriate. This International Standard provides guidance for manufacturers that perform heat treatment or produce heat-treated products or components. This International Standard can also be used as a basis for assessing the manufacturer i

23、n respect to its heat treatment capability. The fulfilment of a requirement can be waived where justification can be provided that a specific requirement is not applicable to a specific process. This International Standard is intended to be a flexible framework to provide specific requirements for h

24、eat treatment by manufacturer in order to have a quality system in accordance with ISO 9001; specific requirements for heat treatment in specifications which require the manufacturer to have a quality system other than ISO 9001; specific guidance for a manufacturer developing a quality control syste

25、m for heat treatment; specific guidance for post weld heat treatment for manufacturers adopting ISO 3834-2 or ISO 3834-3; detailed requirements for specifications, regulations or product standards that require control of heat treatment activities. 2 Normative references The following referenced docu

26、ments are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 13916, Welding Guidance on the measurement of preheating temperature, inte

27、rpass temperature and preheat maintenance temperature IEC 60584-2, Thermocouples Part 2: Tolerances EN 10052, Vocabulary of heat treatment terms for ferrous products DIN EN ISO 17663:2009-10 EN ISO 17663:2009 (E) 43 Terms and definitions For the purposes of this document, the terms and definitions g

28、iven in ISO 13916 and EN 10052 and the following apply. 3.1 manufacturer person or organization responsible for heat treatment of products or components 3.2 loading temperature temperature of the furnace at the stage when the product or component is put into the furnace 3.3 holding temperature tempe

29、rature at which the product or component is kept in order to achieve the specified properties NOTE 1 The holding temperature depends on the type of heat treatment, type of material and material thickness. NOTE 2 Normally, the holding temperature is expressed as a temperature range. 3.4 holding time

30、time the product or component is kept at the holding temperature NOTE 1 The holding time starts when the temperature at all measuring points has reached the minimum value of the range of the holding temperature and stops when one of the measuring points falls below that temperature. NOTE 2 The holdi

31、ng time depends on the type of heat treatment, material and material thickness. 3.5 unloading temperature temperature of the product or component when it is taken out of a furnace or when the heat source is removed or switched off in any other heat treatment, e.g. local heat treatment 3.6 section te

32、mperature range temperature range with a specified linear distance that may vary between two adjacent measuring points 4 Review of requirements and technical review 4.1 General The manufacturer shall review the contractual requirements and any other requirements together with any technical data. Thi

33、s is to ensure that all information necessary to carry out the heat treatment operations is available prior to the commencement of the work. The manufacturer shall affirm its capability to meet all requirements and ensure adequate planning of all quality-related activities. The review of requirement

34、s is carried out by the manufacturer to verify that the work content is within its capability to perform, that sufficient resources are available to achieve delivery schedules and that documentation is clear and unambiguous. The manufacturer shall ensure that essential variations between the contrac

35、t and previous quotation are identified. DIN EN ISO 17663:2009-10 EN ISO 17663:2009 (E) 54.2 Review of requirements Aspects for consideration shall include the following: a) product standard used, together with any supplementary requirements; b) statutory and regulatory requirements; c) any addition

36、al requirement determined by the manufacturer; d) capability of the manufacturer to meet the prescribed requirements. 4.3 Technical review It shall be ensured that all necessary information has been supplied by the purchaser. Aspects for consideration shall include the following: a) application stan

37、dard being used and appropriate drawings; b) location and accessibility of the product or component being heat treated; c) type of marking of the product or component being heat treated; d) heat-treatment specifications (appropriate heat treatment values) and inspection procedures for heat treatment

38、; e) connection between heat-treatment specifications and welding and/or forming-procedure specifications; f) methods of heat treatment, e.g. which products or components are being treated in a furnace and which products or components are being subjected to local heat treatment; g) competence of per

39、sonnel; h) suitability of equipment; i) heat-treatment documentation; j) control and inspection arrangements; k) quality requirements for the subcontractor; l) handling of non-conformances of heat treatment; m) means of temperature measurement and recording; n) quality requirements and testing of he

40、at treatment, if any; o) schedule/sequence of heat treatment; p) availability of sufficient energy; q) other special agreements, e.g. supporting of the product or component. DIN EN ISO 17663:2009-10 EN ISO 17663:2009 (E) 65 Subcontracting Any subcontractor shall work under the orders and responsibil

41、ity of the manufacturer and shall fully comply with the relevant requirements of this International Standard. The manufacturer shall ensure that the subcontractor can comply with the quality requirements of the specification. Information that the manufacturer provides to the subcontractor shall incl

42、ude all relevant data from the technical review (see 4.3). The manufacturer who orders heat treatment shall supply all relevant specifications and requirements concerning these works to the subcontractor. The subcontractor shall provide records and documentation of his work as specified by the manuf

43、acturer. 6 Personnel The manufacturer shall appoint a sufficient number of competent personnel for the planning, performing and supervising of the heat-treatment work according to specified requirements. The competence of personnel who carry out the heat treatment shall be confirmed by the manufactu

44、rer. The personnel shall be trained and be able to read, understand and implement heat-treatment instructions, e.g. programming the regulation, installation of thermocouples, control of measuring line. 7 Inspection and testing 7.1 General The manufacturer shall have at his disposal a sufficient numb

45、er of competent personnel for planning and performing, inspection, testing and assessing of the heat-treatment activities according to specified requirements. 7.2 Non-destructive testing Non-destructive testing shall be carried out at the stage of heat treatment specified in the application standard

46、. 7.3 Destructive testing Destructive testing after heat treatment may be carried out if a) it is required by the application standard or contract; b) the manufacturer decides to verify the properties for the product or component. The destructive testing may be carried out on separate test pieces if

47、 they are of the same material as the product and were subjected to the same production and heat treatment sequences. DIN EN ISO 17663:2009-10 EN ISO 17663:2009 (E) 78 Equipment for heat treatment 8.1 Production and testing equipment The following equipment shall be available, when necessary: a) fur

48、nace and/or heating equipment; b) programmer for the heating process; c) equipment for measuring and recording the temperature; d) cooling equipment; e) lifting and transport devices; f) personnel protective equipment and other safety equipment. 8.2 Description of facilities For an evaluation of wor

49、kshop capacity and capability, the manufacturer and/or subcontractor shall maintain a list of essential equipment used for heat treatment. This list shall identify items of major equipment, for example a) furnace dimensions, maximum load and temperature range, in degrees Celsius; b) heat treatment equipment and its capacity; c) programmers and their capacity; d) temperature-measurement equipment and its capacity, method of measurement, area of reading, accuracy, number of measuring channels and recording devices; e) thermocouple type and tolerance cl

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