1、 REVISIONS LTR DESCRIPTION DATE APPROVED Prepared in accordance with ASME Y14.100 Selected item drawingREV PAGE REV PAGE REV REV STATUS OF PAGES PAGES 1 2 3 4 5 6 7 8 9 10 11 PMIC N/A PREPARED BY James Crum DESIGN ACTIVITY DEFENSE SUPPLY CENTER COLUMBUS COLUMBUS, OH 43218-3990 CHECKED BY James Crum
2、APPROVED BY Kendall A. Cottongim TITLE RELAYS, ELECTROMAGNETIC, 25 AMPERES, 3 PDT, CONTINUOUS DUTY, HERMETICALLY SEALED, PERMANENT MAGNET DRIVE, AC COIL SIZE A CODE IDENT. NO. 037Z3 DWG NO. 04054 Original date of drawing 12 April 2005 REV PAGE 1 OF 11 AMSC N/A 5945-E123 DISTRIBUTION STATEMENT A. App
3、roved for public release; distribution is unlimited.Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 04054 REV PAGE 2 1. SCOPE 1.1 Scope. This drawing describes the requ
4、irements for a hermetically sealed electromechanical relay supplied to the requirements of this drawing. 1.2 Part or Identifying Number (PIN). The complete PIN shall be as follows: 04054 -001 | | | | Drawing Dash number number 2. APPLICABLE DOCUMENTS 2.1 General. The documents listed in this section
5、 are specified in sections 3 and 4 of this specification. This section does not include documents cited in other sections of this specification or recommended for additional information or as examples. While every effort has been made to ensure the completeness of this list, document users are cauti
6、oned that they must meet all specified requirements of documents in sections 3 and 4 of this specification, whether or not they are listed. 2.2 Government documents. 2.2.1 Specifications, standards, and handbooks. The following specifications, standards, and handbooks form a part of this document to
7、 the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract. DEPARTMENT OF DEFENSE SPECIFICATIONS MIL-PRF-83536 - Relays, Electromagnetic, Established Reliability, 25 Amperes and Below, General Specification For. MIL-PRF-835
8、36/32 - Relays, Electromagnetic, Established Reliability, 3PDT, 25 Amperes (Resistive), Permanent Magnetic Drive, Hermetically Sealed, All Welded, DC Coil. MIL-PRF-83536/33 - Relays, Electromagnetic, Established Reliability, 3PDT, 25 Amperes (Resistive), Permanent Magnetic Drive, Hermetically Sealed
9、, All Welded, Transient Suppressed DC Coil. (Copies of these documents are available online at http:/assist.daps.dla.mil/quicksearch/ or http:/www.dodssp.daps.dla.mil or from the Standardization Document Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia, PA 19111-5094.) 2.3 Non-Government pu
10、blications. The following documents form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract. SOCIETY OF AUTOMOTIVE ENGINEERS (SAE) SAE-AMS2422 - Plating, Gold, Electronic and Electrical App
11、lications. SAE-AMS-QQ-N-290 - Nickel Plating (Electrodeposited). SAE-AMS3332 - Silicone Rubber Extreme Low-Temperature Resistant, 15-30 (Application for copies should be made online at http:/www.sae.org or by mail to the Society of Automotive Engineers, 400 Commonwealth Drive, Warrendale, Pennsylvan
12、ia, 15906-0001.) 2.4 Order of precedence. In the event of a conflict between the text of this document and the references cited herein, the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtai
13、ned. 3. REQUIREMENTS 3.1 Item requirements. The individual item requirements shall be in accordance with MIL-PRF-83536 and as specified herein. 3.2 Interface and physical dimensions. The interface and physical dimensions shall be as specified in MIL-PRF-83536 and herein (see figure 1). Provided by I
14、HSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 04054 REV PAGE 3 FIGURE 1. Configurations and dimensions. Provided by IHSNot for ResaleNo reproduction or networking permitted withou
15、t license from IHS-,-,-DEFENSE SUPPLY CENTER COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 04054 REV PAGE 4 NOTES: 1. Dimensions are in inches. 2. Metric equivalents are given for general information only. 3. Unless otherwise specified, tolerance is .010 (0.25 mm). 4. There shall be af
16、fixed to the relay a legible circuit diagram that identifies each terminal location specified. 5. For design feature purposes, this specification takes precedence over acquisition documents referenced herein. 6. Shape of flanges is optional within the envelope dimensions shown. FIGURE 1. Configurati
17、ons and dimensions - Continued. Inches mm .020 0.51 .040 1.02 .150 3.81 .156 3.96 .234 5.94 .300 7.62 .312 7.96 .395 10.03 .432 10.97 .625 15.88 .630 16.00 .810 20.57 .937 23.80 1.010 25.65 1.025 26.04 1.396 35.46 1.446 36.73 1.718 43.64 Provided by IHSNot for ResaleNo reproduction or networking per
18、mitted without license from IHS-,-,-DEFENSE SUPPLY CENTER COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 04054 REV PAGE 5 NOTES: 1. Dimensions are inches. 2. Metric equivalents are given for general information only. 3. Unless otherwise specified, tolerance is .010 (0.25 mm). 4. Silicon
19、e rubber gasket, SAE-AMS3332, shore hardness 15-35, thickness .050 +.005. FIGURE 2. Terminal types and mounting hole layouts. Inches mm .001 0.03 .002 0.05 .003 0.08 .005 0.13 .040 1.02 .050 1.27 .062 1.57 .093 2.36 .156 3.96 .172 4.37 .218 5.54 .250 6.35 .270 6.86 .300 7.62 .312 7.92 .375 15.24 .62
20、5 15.88 1.062 26.98 1.406 35.71 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 04054 REV PAGE 6 NOTE: Permanent magnet drive consists of a permanent magnet with its fl
21、ux path switched and combined with the electromagnetic flux. FIGURE 3. Circuit diagram. TABLE I. Dash number and general characteristics. PIN 04054- Coil frequency (Hz) Terminal type 1/ Mounting config- uration Mating socket 001 002 003 004 005 006 400 400 400 50/400 50/400 50/400 Solder hook Solder
22、 hook Socket pin Solder hook Solder hook Socket pin A C B A C B N/A N/A MIL-DTL-12883/48 N/A N/A MIL-DTL-12883/48 1/ All socket pins shall be gold plated in accordance with SAE-AMS2422, type II, class 1, with a nickel underplating in accordance with SAE-AMS-QQ-N-290 and 50 to 150 microinches thick.
23、3.2.1 Design documentation. The design documentation shall be in accordance with MIL-PRF-83536 unless otherwise specified in the contract or purchase order, and shall be retained by the manufacturer and available for review by the acquiring activity or contractor upon request. 3.3 Electrical charact
24、eristics. Relays shall meet all electrical characteristics as specified in MIL-PRF-83536 and herein. 3.3.1 Coil data and operational data. See table II. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER COLUMBUS COLUMBUS, OHIO SIZ
25、E A CODE IDENT NO. 037Z3 DWG NO. 04054 REV PAGE 7 TABLE II. Operating characteristics. Coil data Time - (milliseconds maximum) 5/ Rated Max Max pickup voltage Contact bounce Main Aux PIN 04054- Coil Volts 1/ Freq. (Hz) Volts A Normal test 2/ High temptest Cont current test Hold voltage2/ Drop- out v
26、oltage2/ Operate3/ Re- lease 4/ NO NC NONC Break bounce NO only 5/ 001, 002, 003 X1,X2 115 400 122 0.04 90 95.4 103.530 5.0 20 50 1 1 0.1 004, 005, 006 X1,X2 115 50/ 400 122 0.03 95 100 105 40 5 20 50 1 1 0.1 1/ CAUTION: Use of any coil voltage less than the rated coil voltage will compromise the op
27、eration of the relay. 2/ Over the temperature range. 3/ With rated coil voltage. 4/ From rated coil voltage. 5/ At 25 C. 3.3.2 Contact data and load rating. See table III. TABLE III. Rated contact load (amperes per pole) case grounded. 28 V dc 115 V ac, 1 phase 115/200 V ac, 3 phase 1/ Main Aux Main
28、 Aux Main Aux Type of load Life operating cycles x 103NO NC NO NC 400 Hz 60 Hz 400 Hz 60 Hz400 Hz 60 Hz 400 Hz 60 Hz Resistive 50 25 25 25 25 Inductive 10 12 12 Inductive 20 15 15 Motor 50 10 10 10 10 Lamp 50 5 5 5 5 Mechanical life (reduced current) 200 6 6 6 6 1/ Absence of value indicates that th
29、e relay is not rated for 3 phase applications. 2/ For full rated load, maximum temperature, and altitude use number 12 wire or larger. Relays shall be mounted so as to limit mounting bracket temperature to +160C maximum. 3.3.3 Maximum contact drop: 3.3.3.1 Initial: 0.150 V. 3.3.3.2 After life test:
30、0.175 V. 3.3.3 Overload current. 80 A ac., 50 A dc. 3.3.4 Rupture current. 100 A ac., 60 A dc. 3.3.5 Insulation resistance: 3.3.5.1 Initial: 100 megohms minimum. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER COLUMBUS COLUMBUS,
31、 OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 04054 REV PAGE 8 3.3.5.2 After life or environmental test: 50 megohms. 3.3.6 Dielectric withstanding voltage: 3.3.6.1 Sea level, 2-5 seconds: (Dielectric may be improved by suitable insulation of terminals and wiring after installation.) Initial After life t
32、ests Coil to case 1,000 V rms 1,000 V rms Aux. contacts N/A N/A All other points 1,250 V rms 1,000 V rms 3.3.6.2 Altitude, 1 minute: 80,000 ft. 300,000 ft. Coil to case 350 Vrms 500 V rms Aux. contacts N/A N/A All other points 350 V rms 500 V rms 3.3.7 Time current characteristics: See table IV. TAB
33、LE IV. Time-current relay characteristics at +25C. 1/ 2/ 1 2 3 4 5 30 A - 1 hour 50 A - 5.0 seconds 100 A - 1.2 seconds 250 A - 0.2 seconds 350 A - 0.1 second 1/ Caution: Compare with time-current characteristics of the associated circuit protective device. 2/ Time-current relay characteristics at 2
34、5C: Relays must be able to sustain five applications (make and carry only) of power concurrently on adjacent poles at each of five different current levels and 115/200 V ac, 400 Hz 3-phase. Cooling time between successive applications shall be 30 minutes. Tests shall be performed on both normally op
35、en and normally closed contacts of each relay. There shall be no failures or evidence of welding or sticking, and relays shall pass the contact voltage drop test at the conclusion. 3.4 Physical. Physical requirements of the relay shall be as specified herein. 3.4.1 Dimension and configuration. See f
36、igures 1, 2, and 3. 3.4.2Weight: 0.188 pound (85.3 grams) max. 3.5 Environmental characteristics. Relays shall meet all environmental requirements as specified herein. 3.5.1 Vibration. 3.5.1.1 Sinusoidal. 3.5.1.1.1 Configurations A and B: 30 gs, frequency range curve: 33 Hz to 3,000 Hz. 3.5.1.1.2 Co
37、nfiguration C: 20 gs, frequency range curve: 33 Hz to 3,000 Hz. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 04054 REV PAGE 9 3.5.1.2 Random. Random vibration, metho
38、d 214 of MIL-STD-202, 3.5.1.2.1 Configurations A and B: Test condition IG (0.4 G2/Hz, 50 to 2000 Hz), duration: 15 minutes in each plane. 3.5.1.2.2 Configuration C: Test condition IE (0.2 G2/Hz, 50 to 2000 Hz), duration: 15 minutes in each plane. 3.5.1.3 Shock, g-level: Configurations A and B: 200 g
39、s for 6 ms; Configuration C: 100 gs for 6 ms. 3.5.2 Acceleration: 15 gs. 3.5.3 Temperature Range: - 70 C to +125 C. 3.5.4 Maximum altitude rating: 300,000 feet. 3.6 Marking. Marking shall be in accordance with 1.2 herein. The “04054-XX” part number shall be used. 3.7 Conformance requirements. Relays
40、 furnished under this drawing shall have been subjected to, and passed all the requirements, tests, and inspections detailed herein. 3.7.1 Conformance inspection. Conformance inspection shall be in accordance with MIL-PRF-83536 and 4.2 herein. 3.8 Certification as an approved source of supply. In or
41、der to be listed as an approved source of supply for relays manufactured to this drawing, a manufacturer shall: a. Agree to make available to DSCC, upon request, all pertinent test data on its production of the subject part, including, but not limited to, test data in accordance with the qualificati
42、on inspection table of MIL-PRF-83536. b. Provide to DSCC or its designated agent, upon request, free of charge and without obligation, a current production sample from its production of the subject part. c. Meet one of the following criteria: (1) Currently possess listing on qualified products list
43、QPL-83536 for at least one part. (2) Be in current production of the subject part. 3.9 Certificate of compliance. A certificate of compliance shall be required from manufacturers requesting to be a suggested source of supply. 3.10 Recycled, recovered, or environmentally preferable materials. Recycle
44、d, recovered, or environmentally preferable materials should be used to the maximum extent possible provided that the material meets or exceeds the operational and maintenance requirements, and promotes economically advantageous life cycle costs. 3.11 Workmanship. The relay shall be uniform in quali
45、ty and free from any defects that will affect life, serviceability, or appearance. 4. VERIFICATION 4.1 Sampling and inspection. Sampling and inspection shall be in accordance with MIL-PRF-83536 except as modified herein. 4.2 Conformance inspection. Conformance inspection shall be in accordance with
46、group A testing of MIL-PRF-83536. Group A testing shall be performed on each inspection lot and manufacturers shall keep lot records for 3 years (minimum), monitor for compliance to the prescribed procedures, and observe that satisfactory manufacturing conditions and records on lots are maintained f
47、or these relays. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 04054 REV PAGE 105. PACKAGING 5.1 Packaging. For acquisition purposes, the packaging requirements shall
48、 be as specified in the contract or order (see 6.2). When actual packaging of materiel is to be performed by DoD personnel, these personnel need to contact the responsible packaging activity to ascertain requisite packaging requirements. Packaging requirements are maintained by the Inventory Control Points packaging activity within the Military Department or Defense Agency, or within the Military Departments System Command. Packaging data retrieval is available from the managing Military Departments or Defense Agencys automated packaging files, CD-ROM products, or by co
