DLA DSCC-DWG-10004 REV D-2013 CAPACITORS FIXED ELECTROLYTIC (NONSOLID ELECTROLYTE) TANTALUM (POLARIZED SLUG ).pdf

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1、 REVISIONS LTR DESCRIPTION DATE APPROVED A Revised paragraph 3.24. Added new PINs. Added new source. 23 August 2011 Michael A. Radecki B Added new PINs. 3 July 2012 Michael A. Radecki C Corrected the lead diameter tolerance in figure 1 and added new PINs. 9 September 2013 Michael A. Radecki D Correc

2、ted vendor similar type, 6.6. 18 November 2013 Michael A. Radecki Prepared in accordance with ASME Y14.100 REV STATUS OF PAGES REV D D D D D D D D D D PAGES 1 2 3 4 5 6 7 8 9 10 PMIC N/A PREPARED BY Ken Bernier DESIGN ACTIVITY DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OH Original date of drawing 15

3、October 2009 CHECKED BY Ken Bernier TITLE CAPACITORS, FIXED, ELECTROLYTIC (NONSOLID ELECTROLYTE), TANTALUM (POLARIZED SLUG) APPROVED BY Michael A. Radecki SIZE A CODE IDENT. NO. 037Z3 DWG NO. 10004 SCALE N/A REV D PAGE 1 OF 10 AMSC N/A 5910-2014-E01 CURRENT DESIGN ACTIVITY CAGE CODE 037Z3 HAS CHANGE

4、D NAMES TO: DLA LAND AND MARITIME COLUMBUS, OHIO 43218-3990 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 10004 REV D PAGE 2 1. SCOPE 1.1 Scope. This drawing describ

5、es the complete requirements for tantalum electrolytic (nonsolid) electrolyte, fixed capacitors, in tantalum cases, insulated and uninsulated. 1.2 Part or Identifying Number (PIN). The complete PIN is as follows: 10004 -01 K S Drawing Dash number Capacitance S=sleeved units Number (see table I) tole

6、rance U=unsleeved units K=10 percent M=20 percent 2. APPLICABLE DOCUMENTS 2.1 General. The documents listed in this section are specified in sections 3, 4, and 5 of this drawing. This section does not include documents cited in other sections of this drawing or recommended for additional information

7、 or as examples. While every effort has been made to ensure the completeness of this list, document users are cautioned that they must meet all specified requirements of documents in sections 3, 4, and 5 of this drawing, whether or not they are listed here. 2.2 Government documents. 2.2.1 Specificat

8、ions, standards, and handbooks. The following specifications, standards, and handbooks form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract (see 6.2). DEPARTMENT OF DEFENSE SPECIFICATION

9、S MIL-PRF-39006 - Capacitors, Fixed, Electrolytic (Non-Solid Electrolyte), Tantalum Established Reliability, General Specification for DEPARTMENT OF DEFENCE STANDARDS MIL-STD-202 - Electronic and Electrical Components, Test Methods for. MIL-STD-790 - Standard Practice for Established Reliability and

10、 High Reliability Qualified Products List (QPL) Systems for Electrical, Electronic, and Fiber Optic Parts Specifications. MIL-STD-1276 - Leads for Electronic Component Parts. MIL-STD-1285 - Marking of Electrical and Electronic Parts. (Copies of these documents are available online at http:/quicksear

11、ch.dla.mil/ or from the Standardization Document Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia, PA 19111-5094.) 2.3 Order of precedence. Unless otherwise noted herein or in the contract, in the event of a conflict between the text of this document and the references cited herein, the tex

12、t of this document takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS

13、, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 10004 REV D PAGE 3 Case size Dimensions mm (inches) Basic case Insulated case L +0.79 (.031) -0.41 (.016) D 0.41 (.016) D Max E 6.35 (.250) T1 11.51 (.453) 4.78 (.188) 5.56 (.219) 38.10 (1.500) T2 16.28 (.641) 7.14 (.281) 7.92 (.312) 57.15 (2.250) T3 19.46

14、(.766) 9.52 (.375) 10.31 (.406) 57.15 (2.250) T4 26.97 (1.062) 9.52 (.375) 10.31 (.406) 57.15 (2.250) L2 25.60 (1.008) 7.14 (.281) 7.92 (.312) 57.15 (2.250) NOTES: 1. Dimensions are in millimeters. 2. Inches are in parentheses. 3. The weld shall not be enclosed in the end seal. FIGURE 1. Dimensions

15、and configuration. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 10004 REV D PAGE 4 FIGURE 2. Voltage derating with temperature. 3. REQUIREMENTS 3.1 Design and physi

16、cal dimensions. The design and physical dimensions shall be as specified herein (see figure 1). 3.1.1 Terminals. All terminals shall be permanently secured internally and externally, as applicable. All external joints shall be welded. Terminals shall be tin-lead coated with a minimum lead content of

17、 3 percent and conform to type N32, N51, or N52 as specified in MIL-STD-1276. The length and diameter of the terminals shall be as specified in figure 1. 3.1.2 Pure tin. The use of pure tin, as an underplate or final finish is prohibited both internally and externally. Tin content of capacitor compo

18、nents and solder shall not exceed 97 percent, by mass. Tin shall be alloyed with a minimum of 3 percent lead, by mass (see 6.3). 3.1.3 Case. The case shall be made of tantalum. 3.1.4 Sleeving (when applicable). Shrink fitted insulation shall be used for the sleeving, and it shall lap over the ends o

19、f the capacitor body. 3.1.5 Capacitor element. The capacitor element shall consist of an anode of a sintered tantalum slug. 3.1.6 Rated temperature. The capacitor is rated for its given voltage from -55C to +85C. It is derated to two thirds of its given voltage at +125C. See figure 2 for voltage der

20、ating with temperature. 3.2 Electrical characteristics. The electrical characteristics shall be as shown in table I and table II. 3.3 Seal. When the capacitors are tested as specified in MIL-PRF-39006, there shall be no evidence of leakage. Provided by IHSNot for ResaleNo reproduction or networking

21、permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 10004 REV D PAGE 5 3.4 Shock. The capacitors shall meet the requirements of MIL-PRF-39006 when tested in accordance with test condition I, method 213 of MIL-STD-202. 3.5 Vibratio

22、n, high frequency. The capacitors shall meet the requirements of MIL-PRF-39006 when tested in accordance with test condition D, method 204 of MIL-STD-202. 3.6 Thermal shock. Thermal shock shall be in accordance with MIL-PRF-39006 when tested for 30 cycles. 3.7 Salt atmosphere (corrosion). Salt atmos

23、phere shall be in accordance with MIL-PRF-39006. 3.8 Solderability. Solderability shall be in accordance with MIL-PRF-39006. 3.9 Terminal strength. Terminal strength shall be in accordance with MIL-PRF-39006. 3.10 Surge voltage. Surge voltage shall be in accordance with MIL-PRF-39006 and table II of

24、 this drawing. 3.11 Moisture resistance. Moisture resistance shall be in accordance with MIL-PRF-39006. 3.12 Dielectric withstanding voltage. Dielectric withstanding voltage shall be in accordance with MIL-PRF-39006. 3.13 Insulation resistance. Insulation resistance shall be in accordance with MIL-P

25、RF-39006. 3.14 Low temperature storage. Low temperature storage shall be in accordance with MIL-PRF-39006. 3.15 Stability at high and low temperature. Stability at high and low temperature shall be in accordance with MIL-PRF-39006. 3.16 Reverse voltage. There shall be no continuous reverse voltage.

26、Transient reverse voltage surges are acceptable under the following conditions: a. The peak reverse voltage is equal to or less than 1.5 volts and the product of the peak current times the duration of the reverse transient is 0.05 ampere-second or less. b. The repetition rate of the reverse voltage

27、surges is less than 10 Hz. 3.17 Life. The capacitors shall be capable of withstanding a 2,000 hour life test at +85C at rated voltage, or a 1,000 hour life test at +125C test at derated voltage. After the test, the capacitors shall meet the following requirements: a. DC leakage at (+85C and +125C) s

28、hall not exceed 125 percent of the specified value (see table I). b. DC leakage at (+25C) shall not exceed the specified value (see table I). c. Capacitance shall be within +10, -20 percent of initial value. d. ESR shall not exceed 200 percent of the specified value (see table I). e. Dielectric with

29、standing voltage in accordance with MIL-PRF-39006. f. Insulation resistance in accordance with MIL-PRF-39006. g. Visual examination shall show no damage, obliteration of marking, or leakage of electrolyte. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-

30、,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 10004 REV D PAGE 6 3.18 AC ripple life. AC ripple life shall be in accordance with MIL-PRF-39006 and shall not exceed the specified value (see table I and table III). 3.18.1 AC ripple current multipliers vs. frequ

31、ency, temperature, and applied voltage. See table III. 3.19 Impedance. Impedance shall be in accordance with MIL-PRF-39006 and shall not exceed the specified value (see table I). 3.20 Barometric pressure (reduced). Barometric pressure shall be in accordance with MIL-PRF-39006. 3.21 Resistance to sol

32、vents. Resistance to solvents shall be in accordance with MIL-PRF-39006. 3.22 Resistance to soldering heat. Resistance to soldering heat shall be in accordance with MIL-PRF-39006. 3.23 Marking. Marking shall be in accordance with MIL-STD-1285, except the PIN shall be as specified in 1.2 with the man

33、ufacturers name or CAGE code, date code, lot symbol, capacitance (in F), and rated voltage. 3.24 Manufacturer Eligibility. To be eligible to be listed as an approved source of supply, a manufacturer shall be listed on the MIL-PRF-39006 Qualified Products List for at least one style or perform all te

34、sting specified herein on a sample of parts agreed upon by the manufacturer and DLA Land and Maritime VAT. 3.25 Certificate of compliance. A certificate of compliance shall be required from manufacturers requesting to be an approved source of supply. 3.26 Recycled, recovered, or environmentally pref

35、erable materials. Recycled, recovered, or environmentally preferable materials should be used to the maximum extent possible provided that the material meets or exceeds the operational and maintenance requirements, and promotes economically advantageous life cycle costs. 3.27 Workmanship. Capacitors

36、 shall be uniform in quality and free from any defects that will affect life, serviceability, or appearance. 4. VERIFICATION 4.1 Product assurance program. The product assurance program specified in MIL-PRF-39006 and maintained in accordance with MIL-STD-790 is not applicable to this document. 4.2 Q

37、ualification inspection. Qualification inspection is not applicable to this document. 4.3 Failure rate qualification. The failure rate qualification specified in MIL-PRF-39006 is not applicable to this document. 4.4 Quality conformance inspections. 4.4.1 Inspection of product for delivery. Inspectio

38、n of product for delivery shall consist of the group A and group B inspections of MIL-PRF-39006. 4.4.2 Certification. The acquiring activity, at its discretion, may accept a certificate of compliance with group B requirements in lieu of performing group B tests (see 6.2c). Group B tests are per MIL-

39、PRF-39006 except as defined in paragraph 3.17. Note, per 3.17, 1000 hour life testing +125C may be substituted for 2,000 hour +85 life testing. 4.5 Visual and mechanical examination. Capacitors shall be examined to verify that the materials, design, construction, physical dimensions, marking, and wo

40、rkmanship are in accordance with applicable requirements of MIL-PRF-39006. 4.6 Responsibility for inspection. Unless otherwise specified in the contract or purchase order, the contractor is responsible for the performance of all inspection requirements (examinations and tests) as specified herein. E

41、xcept as otherwise specified in the contract or purchase order, the contractor may use their own or any other facilities suitable for the performance of the inspection requirements specified herein, unless disapproved by the Government. The Government reserves the right to perform any of the inspect

42、ions set forth herein where such inspections are deemed necessary to ensure supplies and services conform to prescribed requirements. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO.

43、 037Z3 DWG NO. 10004 REV D PAGE 7 TABLE I. Electrical characteristics. DSCC drawing 10004- 1/ Cap. (F) at +25C and 120 Hz Case size Max ESR Ohms 120 Hz Max DCL uA Max impedance ohms at -55C 120 Hz Maximum capacitance change in percent AC ripple +85C 40 KHz mA rms 2/ +25C +85C and +125C -55C +85C +12

44、5C 10 V dc at +85C 7 V dc at +125C Surge (+85C) 11.5 V dc 01 - - 4700 T3 0.35 16 100 3.5 -80 +10 +20 4000 02 - - 10000 T4 0.25 25 150 3 -85 +20 +35 5000 16 V dc at +85C 11 V dc at +125C Surge (+85C) 18.4 V dc 03 - - 3300 T3 0.35 16 100 3.5 -80 +10 +15 4000 04 - - 6000 T4 0.30 25 150 3 -80 +15 +20 45

45、00 25 V dc at +85C 15 V dc at +125C Surge (+85C) 28.8 V dc 19 - - 1000 T2 0.8 7.5 75 7 -70 +6 +10 2250 05 - - 4000 T4 0.35 25 125 5 -80 +15 +20 4250 30 V dc at +85C 20 V dc at +125C Surge (+85C) 34.5 V dc 06 - - 3300 T4 0.35 25 125 4 -80 +20 +25 2750 35 V dc at +85C 22 V dc at +125C Surge (+85C) 40.

46、3 V dc 07 - - 2800 T4 0.35 25 125 4.5 -80 +20 +30 4000 50 V dc at +85C 30 V dc at +125C Surge (+85C) 57.5 V dc 20 - - 470 T2 0.9 5 50 12 -60 +8 +12 2000 25 - - 680 T2 0.9 7.5 75 12 -70 +20 +20 2250 08 - - 1500 T4 0.45 15 110 6 -70 +20 +20 3500 15 - - 2200 T4 0.6 25 125 4.5 -80 +25 +30 3000 60 V dc a

47、t 85C 40 V dc at 125C Surge (85C) 69 V dc 21 - - 330 T2 0.9 5 50 12 -45 +10 +15 2000 26 - - 470 T2 1.0 7.5 75 12 -65 +20 +20 2000 27 - - 560 T2 1.0 7.5 75 12 -65 +25 +25 2000 09 - - 1000 T4 0.5 20 120 5.5 -40 +10 +15 3500 16 - - 1200 T4 0.5 20 200 6 -70 +15 +20 3500 28 - - 1800 T4 0.5 25 250 6 -75 +

48、25 +25 3000 75 V dc at +85C 50 V dc at +125C Surge (+85C) 86.3 V dc 10 - - 180 T2 1.5 5 25 30 -35 +15 +20 2000 22 - - 220 T2 1.0 5 50 16 -40 +10 +15 1750 29 - - 330 T2 1.5 7.5 75 16 -60 +25 +25 1750 11 - - 470 T3 0.6 25 100 10 -45 +10 +25 3000 12 - - 750 T4 0.5 20 120 6.5 -35 +10 +15 3500 17 - - 940

49、 T4 0.5 20 200 8 -60 +12 +20 3500 30 - - 1200 T4 0.8 25 250 8 -75 +25 +25 2750 100 V dc at +85C 65 V dc at +125C Surge (+85C) 115 V dc 23 - - 150 T2 1.2 7.5 75 20 -30 +10 +15 1750 13 - - 400 T4 0.7 10 120 15 -40 +6 +12 3000 18 - - 470 T4 0.7 25 250 10 -50 +10 +20 3500 125 V dc at +85C 85 V dc at +125C Surge (+85C) 144 V dc 14

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