1、 REVISIONS LTR DESCRIPTION DATE APPROVED Prepared in accordance with ASME Y14.100 Source control drawing REV STATUS OF PAGES REV PAGES 1 2 3 4 5 6 7 8 PMIC N/A PREPARED BY Patrick Kyne DESIGN ACTIVITY DEFENSE SUPPLY CENTER COLUMBUS, COLUMBUS, OH Original date of drawing CHECKED BY John Bonitatibus T
2、ITLE FILTER, EMI, HYBRID, 5 Amp 9 April 2010 APPROVED BY Michael A. Radecki SIZE A CODE IDENT. NO. 037Z3 DWG NO. 10016 REV PAGE 1 OF 8 AMSC N/A 5915-E089 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER COLUMBUS, COLUMBUS, OHIO S
3、IZE A CODE IDENT NO. 037Z3 DWG NO. 10016 REV PAGE 2 1. SCOPE 1.1 Scope. This drawing describes the requirements for hybrid microcircuit electromagnetic interference (EMI) suppression filters to be processed in accordance with MIL-PRF-38534. Two product assurance classes consisting of class H (milita
4、ry high reliability) and class K (space application) and a choice of case outlines and lead finishes are reflected in the Part or Identifying Number (PIN). When available, a choice of radiation hardness assurance (RHA) levels are reflected in the PIN. 1.2 PIN. The PIN is as shown in the following ex
5、ample: 10016 - 01 H X X Drawing RHA Device Device class Case Lead number designator type designator outline finish (See 1.2.1) (See 1.2.2) (See 1.2.3) (See 1.2.4) (See 1.2.5) 1.2.1 Radiation hardness assurance (RHA) designator. Device classes H and K RHA marked devices meet the MIL-PRF-38534 specifi
6、ed RHA levels and should be marked with the appropriate RHA designator. A dash (-) indicates a non-RHA device. 1.2.2 Device types. The device types identify the circuit function as follows: Device type Generic number Circuit function 01 FMCE-0528-TR EMI filter, 5 A 02 FMCE-0528 EMI filter, 5 A (Tran
7、sorbless) 1.2.3 Device class designator. This device class designator is a single letter identifying the product assurance level as follows: Device class Device requirements documentation K Highest reliability class available. This level is intended for use in space applications. Certification and q
8、ualification to MIL-PRF-38534 is required. H Standard military reliability level. This level is intended for use in applications where non-space high reliability devices are required. Certification and qualification to MIL-PRF-38534 is required. 1.2.4 Case outline. The case outline is designated in
9、MIL-STD-1835, and as follows: Outline letter Case outline X 2.090“ x 1.11“ x .39“ (see figure 1) Z 2.890“ x 1.11“ x .39“ flanged case (see figure 2) 1.2.5 Lead finish. The lead finish is as specified in MIL-PRF-38534 for classes H and K. Finish letter “X” will not be marked on the filter or its pack
10、aging. The “X” designation is for use when lead finishes A, B, or C are considered acceptable and interchangeable without preference. 1.3 Absolute maximum ratings. 1/ Input voltage - -0.5 to +80 V dc Input current - 5 A Power dissipation - 3.8 W Lead temperature (soldering, 10 seconds) - +300 C Stor
11、age temperature - -65 C to +150 C 1/ Stresses above the absolute maximum rating may cause permanent damage to the device. Extended operation at the maximum levels may degrade performance and affect reliability. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from
12、 IHS-,-,-DEFENSE SUPPLY CENTER COLUMBUS, COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 10016 REV PAGE 3 1.4 Recommended operating conditions. Input voltage - -0.5 to +50 V dc Case operating temperature range - -55 C to +125 C 2. APPLICABLE DOCUMENTS 2.1 General. The documents listed in this sec
13、tion are specified in sections 3 and 4 of this drawing. This section does not include documents cited in other sections of this drawing or recommended for additional information or as examples. While every effort has been made to ensure the completeness of this list, document users are cautioned tha
14、t they must meet all specified requirements of documents cited in sections 3 or 4 of this drawing, whether or not they are listed in this section. 2.2 Government documents. 2.2.1 Specifications, standards, and handbooks. The following specifications, standards, and handbooks form a part of this docu
15、ment to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract. DEPARTMENT OF DEFENSE SPECIFICATIONS MIL-PRF-38534 - Hybrid Microcircuits, General Specification for. DEPARTMENT OF DEFENSE STANDARDS MIL-STD-883 - Test Met
16、hods and Procedures for Microelectronics. (Copies of these documents are available online at https:/assist.daps.dla.mil/quicksearch or from the Standardization Document Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia, PA 19111-5094.) 2.3 Order of precedence. Unless otherwise noted herein o
17、r in the contract, in the event of a conflict between the text of this document and the references cited herein, the text of this document shall take precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. 3. REQUIREMEN
18、TS 3.1 Item requirements. The individual item requirements shall be in accordance with MIL-PRF-38534 and as specified herein. 3.2 Design, construction, and physical dimensions. The design, construction, and physical dimensions shall be as specified in MIL-PRF-38534 and as specified herein. 3.2.1 Cas
19、e outline. The case outline shall be in accordance with 1.2.4 herein and figure 1 and figure 2. 3.2.2 Terminal connections. The terminal connections shall be as specified on figure 1 and figure 2. 3.3 Pure tin prohibition. The use of pure tin as an underplate or final finish in the internal or exter
20、nal construction of the filter and the terminations is prohibited. This includes the discrete devices and solders used internal to the case. Tin shall be alloyed with a minimum of 3 percent lead, by mass. The use of tin alloys other than lead is permissible as specified in APPENDIX E of MIL-PRF-3853
21、4. 3.4 Electrical performance characteristics. Unless otherwise specified herein, the electrical performance characteristics are as specified in table I and shall apply over the fully specified operating temperature range. 3.5 Electrical test requirements. The electrical test requirements shall be t
22、he subgroups specified in table II. The electrical tests for each subgroup are defined in table I. 3.6 Marking. Marking shall be in accordance with MIL-PRF-38534. The part shall be marked with the PIN listed in 1.2 herein. In addition, the manufacturers PIN may also be marked as listed on QML-38534.
23、 3.7 Manufacturer eligibility. To be eligible for listing as an approved source of supply, the manufacturer shall be certified and qualified to MIL-PRF-38534. In addition to the general requirements of MIL-PRF-38534, the manufacturer of the part described herein shall maintain the electrical test da
24、ta (variables format) from the initial conformance inspection group A lot sample, produced on the certified line, for each device type listed herein. The data should also include a summary of all parameters manually tested, and for those which, Provided by IHSNot for ResaleNo reproduction or network
25、ing permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER COLUMBUS, COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 10016 REV PAGE 4 if any, are guaranteed. This data shall be maintained under document revision level control by the manufacturer and be made available to the preparing activi
26、ty (DSCC-VA) upon request. 3.8 Certificate of compliance. A certificate of compliance shall be required from a manufacturer in order to supply to this drawing. The certificate of compliance submitted to DSCC-VA shall affirm that the manufacturers product meets the requirements of MIL-PRF-38534 and t
27、he requirements herein. 3.9 Certificate of conformance. A certificate of conformance as required in MIL-PRF-38534 shall be provided with each lot of filters delivered to this drawing. 3.10 Recycled, recovered, or environmentally preferable materials. Recycled, recovered, or environmentally preferabl
28、e materials should be used to the maximum extent possible provided that the material meets or exceeds the operational and maintenance requirements, and promotes economically advantageous life cycle costs. 3.11 Workmanship. Filters shall be processed in such a manner as to be uniform in quality and s
29、hall be free from cold soldering, corrosion, pits, dents, cracks, rough or sharp edges, misalignments and other defects that will affect life, serviceability, or appearance. TABLE I. Electrical performance characteristics. Test Symbol Conditions -55C Tc + 125C unless otherwise specified Group A subg
30、roup Device types Limits Units Min Max Input voltage Vin1,2,3 ALL -0.5 50 V Input clamping voltage VicIin= 1 ma 1 01 44.7 49.4 V 2 01 44.7 54.2 3 01 40.8 49.4 Noise reduction NO f = 500 kHz 4,5,6 All 55 - dB f = 1 MHz 4,5,6 All 60 - DC resistance Rdc1 All - .15 Isolation ISO Any pin to case, 500 Vdc
31、 1 All 100 - M Capacitance CAP Any pin to case 1 All - 48,000 pF 4. VERIFICATION 4.1 Sampling and inspection. Sampling and inspection procedures shall be in accordance with MIL-PRF-38534. 4.2 Screening. Screening shall be in accordance with MIL-PRF-38534. The following additional criteria shall appl
32、y: a. Burn-in test, method 1015 of MIL-STD-883. (1) Test condition A, B, C, or D. The test circuit shall be maintained by the manufacturer under document revision level control and shall be made available to DSCC-VA or the acquiring activity upon request. Also, the test circuit shall specify the inp
33、uts, outputs, biases, and power dissipation, as applicable, in accordance with the intent specified in test method 1015 of MIL-STD-883. (2) TAas specified in accordance with table I of method 1015 of MIL-STD-883. b. Interim and final electrical test parameters shall be as specified in table II herei
34、n, except interim electrical parameter test prior to burn-in are optional at the discretion of the manufacturer.Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER COLUMBUS, COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 10016 R
35、EV PAGE 5 NOTES: 1. Dimensions are in inches. 2. Metric equivalents are for general information only. 3. Unless otherwise specified, tolerance is .005 (0.13 mm) for three place decimals and .01 (0.3 mm) for two place decimals. 4. Device weight: 54 grams maximum FIGURE 1. Case outline X. Inches mm .0
36、02 .020 .040 .245 .25 .39 .40 .80 1.110 1.60 2.090 0.05 0.51 1.02 6.22 6.4 9.9 10.2 20.3 28.19 40.6 53.09 Terminal number Terminal symbol 1 2 3 4 5 +VIN +VOUT Case ground Output return Input return Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFE
37、NSE SUPPLY CENTER COLUMBUS, COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 10016 REV PAGE 6 NOTES: 1. Dimensions are in inches. 2. Metric equivalents are for general information only. 3. Unless otherwise specified, tolerance is .005 (0.13 mm) for three place decimals and .01 (0.3 mm) for two pla
38、ce decimals. 4. Device weight: 54 grams maximum FIGURE 2. Case outline Z. Terminal number Terminal symbol 1 2 3 4 5 +VIN +VOUTCase ground Output return Input return Inches mm Inches mm .002 .020 .040 .060 .162 .245 .25 .39 0.05 0.51 1.02 1.52 4.11 6.22 6.4 9.9 .40 .80 1.110 1.60 2.090 2.85 2.890 10.
39、2 20.3 28.19 40.6 53.09 64.8 73.41 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER COLUMBUS, COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 10016 REV PAGE 7 TABLE II. Electrical test requirements MIL-PRF-38534 test requireme
40、nts Subgroups (in accordance with MIL-PRF-38534, group A test table) Interim electrical parameters Final electrical parameters 1*, 2, 3, 4, 5, 6 Group A test requirements 1, 2, 3, 4, 5, 6 Group C end-point electrical parameters 1,2,3 Post irradiation end-point electrical parameters for RHA devices 1
41、, 2, 3, 4, 5, 6 * PDA applies to subgroup 1. 4.3 Conformance inspection. Conformance inspection (CI) and periodic inspection (PI) shall be in accordance with MIL-PRF-38534 and as specified herein. 4.3.1 Group A inspection (CI). Group A inspection shall be in accordance with MIL-PRF-38534 and as foll
42、ows: a. Tests shall be as specified in table II herein. b. Subgroups 7, 8, 9, 10, and 11 of MIL-PRF-38534, group A shall be omitted. 4.3.2 Group B inspection (PI). Group B inspection shall be in accordance with MIL-PRF-38534. 4.3.3 Group C inspection (PI). Group C inspection shall be in accordance w
43、ith MIL-PRF-38534 and as follows: a. End-point electrical parameters shall be as specified in table II herein. b. Steady-state life test conditions, method 1005 of MIL-STD-883. (1) Test conditions A, B, C, or D. The test circuit shall be maintained by the manufacturer under document revision level c
44、ontrol and shall be made available to DSCC-VA or the acquiring activity upon request. Also, the test circuit shall specify the inputs, outputs, biases, and power dissipation, as applicable, in accordance with the intent specified in test method 1005 of MIL-STD-883. (2) TAas specified in accordance w
45、ith table I of method 1005 of MIL-STD-883. (3) Test duration: 1,000 hours, except as permitted by method 1005 of MIL-STD-883. 4.3.4 Group D inspection (PI). Group D inspection shall be in accordance with MIL-PRF-38534. 4.3.5 Radiation Hardness Assurance (RHA). RHA inspection is not currently applica
46、ble to this drawing. 5. PACKAGING 5.1 Packaging. The requirements for packaging shall be in accordance with MIL-PRF-38534. 6. NOTES (This section contains information of a general or explanatory nature which may be helpful, but is not mandatory.) 6.1 Intended use. Filters conforming to this drawing are intended for use for Government microcircuit applications (original equipment), design applications, and logistics purposes. Provided by IHSNot for ResaleNo reproduction or networking permit
