1、 REVISIONS LTR DESCRIPTION DATE APPROVED A Editorial changes. Removed a source of supply. Added 2 new sources of supply. 14 MAY 01 K. A. Cottongim B Page 2 Added hardware to the finish requirement paragraph (3.1.3). Added pure tin prohibition paragraph (3.1.4). Page 4 - Deleted inspection of packagi
2、ng paragraph (4.2.3). Editorial and format changes throughout. 17 JAN 07 M.A. Radecki Prepared in accordance with ASME Y14.100 Source control drawing REV B B B B B B REV STATUS OF PAGES PAGES 1 2 3 4 5 6 PMIC N/A PREPARED BY Patrick Kyne DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OH CHECKED BY Michae
3、l A. Radecki APPROVED BY James A. Crum TITLE FILTERS AND CAPACITORS, RADIO FREQUENCY/ ELECTROMAGNETIC INTERFERENCE SUPPRESSION, HERMETICALLY SEALED SIZE A CODE IDENT. NO. 037Z3 DWG NO. 98024 Original date of drawing 18 May 1999 REV B PAGE 1 OF 6 AMSC N/A 59GP-E059 Provided by IHSNot for ResaleNo rep
4、roduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 98024 REV B PAGE 2 1. SCOPE 1.1 Scope. This drawing and MIL-PRF-28861 describe the requirements for radio frequency interference filters and capacitors. 1
5、.2 Part or Identifying Number (PIN). The complete PIN shall be as follows: 98024 - XXX X Drawing Number Dash number (see table I) Case finish (see 3.1.3) 2. APPLICABLE DOCUMENTS 2.1 General. The documents listed in this section are specified in sections 3 and 4 of this drawing. This section does not
6、 include documents cited in other sections of this drawing or recommended for additional information or as examples. While every effort has been made to ensure the completeness of this list, document users are cautioned that they must meet all specified requirements of documents in sections 3 and 4
7、of this drawing, whether or not they are listed here. 2.2 Government documents. 2.2.1 Specifications, standards, and handbooks. The following specifications, standards, and handbooks form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these document
8、s are those cited in the solicitation or contract (see 6.2). DEPARTMENT OF DEFENSE SPECIFICATION MIL-PRF-28861 - Filters and Capacitors, Radio Frequency/Electromagnetic Interference Suppression, General Specification for. DEPARTMENT OF DEFENSE STANDARDS MIL-STD-220 - Method of Insertion-Loss Measure
9、ment. MIL-STD-1285 - Marking of Electrical and Electronic Parts. (Copies of these documents are available online at http:/assist.daps.dla.mil/quicksearch/ or from the Standardization Document Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia, PA 19111-5094.) 2.3 Order of precedence. In the e
10、vent of a conflict between the text of this document and the references cited herein, the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. 3. REQUIREMENTS 3.1 Interface and physical di
11、mensions. The interface and physical dimensions shall be as specified in MIL-PRF-28861 and herein. 3.1.1 Terminals. Terminals shall be solderable and in accordance with figure 1. 3.1.2 Case dimensions. The case dimensions shall be in accordance with figure 1. 3.1.3 Case and Hardware Finish. The fini
12、sh shall be T (tin plated or tin-lead plated), S (silver plated), or G (gold plated); in accordance with MIL-PRF-28861. (NOTE: Pure tin finish is prohibited (see 6.3). 3.1.4 Pure tin prohibition. Pure tin is prohibited as specified in MIL-PRF-28861. 3.1.5 Body-lead spacing (dash number -002 device o
13、nly). The minimum spacing between conductive portions of the part body and conductive portions of the leads shall be .050 inches (1.27 mm) at all points. If required to achieve .050 inch (1.27 mm) spacing, the area shall be coated with Dymax 9002 encapsulant. The lead shall be free of coating materi
14、al except within .030 inch (0.76 mm) from part body. Threads shall be free of coating material and coating material shall not interfere with mounting hardware. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS,
15、OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 98024 REV B PAGE 3 3.2 Operating temperature range. The operating temperature range shall be -55C to +125C. 3.3 Temperature rise. The temperature rise shall be +25C maximum. 3.4 Solderability of terminals. In accordance with MIL-PRF-28861. 3.5 Electrical char
16、acteristics. 3.5.1 Rated voltage. The rated voltage shall be in accordance with table I. 3.5.2 Rated current. The rated current shall be 25 amperes maximum. 3.5.3 Capacitance. Capacitance shall be in accordance with table I. 3.5.4 Dissipation factor. The dissipation factor shall be 2.5 percent maxim
17、um. 3.5.5 Voltage and temperature limits of capacitance. Voltage and temperature limits of capacitance shall be +10 percent, -30 percent. 3.5.6 Insulation resistance. Insulation resistance shall be as follows: At +25C: 1,000 megohm-microfarads or 1,000 megohms minimum, whichever is less. At +125C: 1
18、00 megohm-microfarads or 100 megohms minimum, whichever is less. 3.5.7 Dielectric withstanding voltage (DWV). DWV shall be in accordance with MIL-PRF-28861 except the test voltage shall be 200 percent of rated voltage. 3.5.8 Insertion loss. Insertion loss shall be as follows: At +25C: In accordance
19、with table I. At -55C and +125C: A 3 dB degradation from the +25C value shall be allowed. 3.5.9 Voltage drop. Voltage drop shall be 0.125 volt, maximum. 3.5.10 DC resistance. DC resistance shall be 0.005 ohm, maximum. 3.6 Environmental and mechanical requirements. The environmental and mechanical re
20、quirements shall be in accordance with MIL-PRF-28861, class B product. The following details and exceptions shall apply. 3.6.1 Seal. Seal shall be hermetic in accordance with MIL-PRF-28861 for class B product. 3.6.2 Barometric pressure (reduced). Filters shall be tested in accordance with MIL-PRF-28
21、861 except that the test condition letter shall be C (70,000 feet) and the DWV test voltage shall be 120 percent of the rated voltage. 3.7 Product assurance level. In accordance with MIL-PRF-28861 class B. 3.8 Marking. Filters shall be marked, as a minimum, with the PIN as shown in the example. The
22、unit package shall be marked in accordance with MIL-STD-1285, except the PIN shall be as specified in 1.2, with the manufacturers name or code, date code, voltage rating, and current rating. 9 2480 -0 01 TExample of marking for the PIN on the hex flats - expanded view 3.9 Manufacturer eligibility. T
23、o be eligible for listing as an approved source of supply, a manufacturer shall be listed on the MIL-PRF-28861 Qualified Products List for at least one part, or perform first article inspection in accordance with the MIL-PRF-28861 qualification inspection requirements for class B. Provided by IHSNot
24、 for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 98024 REV B PAGE 4 3.10 Recycled, recovered, or environmentally preferable materials. Recycled, recovered, or environmentally preferable
25、materials should be used to the maximum extent possible provided that the material meets or exceeds the operational and maintenance requirements, and promotes economically advantageous life cycle costs. 3.11 Certificate of compliance. A certificate of compliance shall be required from manufacturers
26、requesting to be an approved source of supply. TABLE I. Electrical characteristics. Dash Circuit Capacitance Minimum insertion loss (dB) in accordance with MIL-STD-220 1/ 2/ Number Rated voltage volts dc (F) 20 percent 300 KHz 1 MHz 10 MHz 100 MHz 200 MHz 1 GHz 10 GHz 001 C 500 .001 - - 4 20 25 40 5
27、0 002 C 500 .03 - 9 29 39 46 65 65 1/ For C circuits, insertion loss measurements shall be made under no load. 2/ The insertion loss requirements between any two adjacent specified frequencies shall be that of the lower of the two frequencies in order to accommodate resonant dips. 3.12 Workmanship.
28、Filters shall be processed in such a manner as to be uniform in quality and shall be free from cold soldering, corrosion, pits, dents, cracks, rough sharp edges, misalignments, and other defects that will affect life, serviceability, or appearance. Cracks in glass seals are not allowed; however, min
29、or meniscus crazing is acceptable. 4. VERIFICATION 4.1 Qualification inspection. Qualification inspection is not required. 4.2 Conformance inspection. 4.2.1 Inspection of product for delivery. Inspection of product for delivery shall consist of group A and group B inspections of MIL-PRF-28861 for cl
30、ass B. (The dc resistance/dc voltage drop test shall be performed on a sample basis as specified in MIL-PRF-28861 group A inspection table.) 4.2.2 Certification. The acquiring activity, at its discretion, may accept a certification of compliance with group B requirements in lieu of performing group
31、B tests (see 6.2d). 5. PACKAGING 5.1 Packaging. For acquisition purposes, the packaging requirements shall be as specified in the contract or order (see 6.2c). When actual packaging of materiel is to be performed by DoD or in-house personnel, these personnel need to contact the responsible packaging
32、 activity to ascertain requisite packaging requirements. Packaging requirements are maintained by the Inventory Control Points packaging activity within the Military Service or Defense Agency, or within the Military Services System command. Packaging data retrieval is available from the managing Mil
33、itary Departments or Defense Agencys automated packaging files, CD-ROM products, or by contacting the responsible packaging activity. 5.1.1 Mounting hardware. Mounting hardware (hex nut and lockwasher) shall be packaged with each filter but need not be assembled. Provided by IHSNot for ResaleNo repr
34、oduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 98024 REV B PAGE 5 Inches mm Inches mm .001 0.03 .057 1.45 .002 0.05 .093 2.36 .005 0.13 .250 6.35 .006 0.15 .331 8.41 .007 0.18 .343 8.71 .010 0.25 .375 9
35、.53 .020 0.51 .423 10.74 .022 0.56 .437 11.10 .030 0.76 .750 19.05 .045 1.14 NOTES: 1. Dimensions are in inches. 2. Metric equivalents are given for general information only. 3. Circuit diagram is for information only. 4. All filters shall be supplied with mounting hardware (hex nut and lockwasher).
36、 5. Recommended mounting torque: 32 oz-inch 4 oz-inch. FIGURE 1. Case and hardware dimensions and circuit diagram. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 9802
37、4 REV B PAGE 6 6. NOTES (This section contains information of a general or explanatory nature which may be helpful, but is not mandatory.) 6.1 Intended use. Filters conforming to this drawing are intended for use when military specifications do not exist and qualified military devices that will perf
38、orm the required function are not available for OEM application. This drawing is intended exclusively to prevent the proliferation of unnecessary duplicate specifications, drawings, and stock catalog listings. When a military specification exists and the product covered by this drawing has been qual
39、ified for listing on Qualified Products List (QPL) 28861, this drawing becomes obsolete and will not be used for new design. The QPL-28861 product should be the preferred item for all applications. 6.2 Ordering data. The contract or purchase order should specify the following: a. Complete PIN (see 1
40、.2). b. Requirements for delivery and one copy of the quality conformance inspection data or certificate of compliance that parts have passed quality conformance inspection with each shipment of parts by the manufacturer. c. Requirements for packaging and packing. d. Whether the manufacturer perform
41、s the group B tests or provides certification of compliance with group B requirements. e. Requirements for notification of change of product to acquiring activity, if applicable. 6.3 Tin plated finish. Pure tin plating is prohibited since it may result in tin whisker growth. Tin whisker growth could
42、 adversely affect the operation of electronic equipment systems. For additional information on this matter, refer to ASTM B545 (Standard Specification for Electrodeposited Coating of Tin). 6.4 Cataloging information. Dash numbers 001 and 002 should be cataloged under FSC 5910 as feedthrough ceramic
43、capacitors. 6.5 Replaceability. Filters covered by this drawing will replace the same commercial device covered by contractor-prepared specification or drawing. 6.6 Users of record. Coordination of this document for future revisions is coordinated only with the suggested sources of supply and the us
44、ers of record of this document. Requests to be added as a recorded user of this drawing should be in writing to Defense Supply Center Columbus, DSCC-VAT, P.O Box 3990, Columbus, OH 43218-3990, by telephone (614) 692-0562 or DSN 850-0562, or by email to capacitorfilterdla.mil. 6.7 Approved sources of
45、 supply. Approved sources of supply are listed herein. Additional sources will be added as they become available. For assistance in the use of this drawing, contact Defense Supply Center Columbus, DSCC-VAT, P.O Box 3990, Columbus, OH 43218-3990, by telephone (614) 692-0562 or DSN 850-0562, or by ema
46、il to capacitorfilterdla.mil. DSCC drawing PIN 98024- Vendor similar designation or type number 1/ Vendor CAGE Vendor similar designation or type number 1/ Vendor CAGE 001 002 218Z-5281-300 218Z-5281-303 66230 66230 SR1F1-102A SR1F1-303A 59942 59942 1/ Parts must be purchased to the DSCC PIN to assu
47、re that all performance requirements and tests are met. Vendor CAGE Vendor name and address 66230 Pacific Aerospace & Electronics, Inc Filter Division 434 Olds Station Road Wenatchee, WA 98801 59942 AVX Filters Corporation 11144 Penrose Street Unit 5Sun Valley, CA 91352 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-
