1、b MIL-B-63954 53 7999906 0209596 6 b 5 Beneficial comments (recommendations, additions, deletions) and any pertinent data which may be of use in lmproving this document should be addressed to: Commander, U.S. Army Armament,Munitions and Chemical Command, Attn. AMSMC-QA, Picatinny Arsenal, New Jersey
2、 07806-5000 by using the self-addressed Standardiza- tion Document Improvement Proposal (DD Form 1426) appearing at the end of this document or by letter. MIL-B-63954(AR) 26 April 1988 . MI LI TARY SPEC I FI CAT I ON BOLT ASSEMBLY, DOOR for WADS 1. SCOPE 1.1 Scope. This military specification covers
3、 onetype of pneumatically operated bolt, designated Door Bolt Assembly, which is used as a redundant locking system on storage bunker doors in the WADS program. 2. APPLICABLE DOCUMENTS 2.1 Government documents. 2.1.1 Standards. Unless otherwise specified, the following standards of the issue listed
4、in that issue of the Department of Defense Index of Specifications and Standards (DoDISS), specified in the solicitation, form a part of this specification to the extent specified herein. STANDARDS MILITARY MIL-STD-105 - Sampling Procedures and Tables MIL-STD-1190 - Minimum Guidelines for Level C fo
5、r Inspection by Attributes. Preservation, Packing and Marking 2.1.2 Other Government documents, drawings, and publications. The following other Government documents, drawings, and publications form a part of this specification to the extent specified herein. DRAWINGS U.S. ARMY RESEARCH, DEVELOPMENT
6、AND ENGINEERING CENTER 9349857 - Sleeve. 9349860 - Shaft. 9349859 - Bolt. I 1 AMSC N/A FSC 5340 DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited. /I 7 THIS DOCUMENT CONTAINS / 9 PAGES. 1 Provided by IHSNot for ResaleNo reproduction or networking permitted without lice
7、nse from IHS-,-,- NIL-B-6375Ll 53 777770b 0107577 _- ta MIL-B-63954 (AR) 9349861 - Plug. 9349862 - Collar. 9349870 - Lock Subassembly. 9349871 - Bolt Assembly,Door. 9352671 - Valve, Sensor, Pilot. Copies of specifications, standards, drawings, and publications required by manufacturers in connection
8、 with specific acquisition functions, should be obtained from the contracting activity or as directed by the contracting officer. 2.2 Order of precedence. In the event of a conflict between the text of this specification and the references cited herein, the text of this specification shall take prec
9、edence. 3. REQUIREMENTS 3.1 Materials and components. Materials shall conform to applicable specifications and drawings. Each component shall conform to all dimensions and tests specified on the component drawing. The contractor shall have available verifiable proof (i.e., objective evidence (see 6.
10、2) that materials and components were fabricated, inspected, and tested under controllable conditions as set forth in the contractors quality control or inspection procedures. 3.2 Assembly. The door bolt assembly shall comply with all requirements specified on drawings (dwg.) 9349871, with all requi
11、rements specified herein, and with the requirements of applicable specifications to the extent specified on the drawings and herein. 3.3 First article. When specified, sample door bolt assemblies shall be subjected to first article inspection (see 4.3 and 6.1.1). 3.4 Functioning. The door bolt assem
12、bly shall be functioned by extending and retracting the bolt for five cycles of operation. During this portion of the test, the door bolt assembly shall not fail to function (extend and retract), shall not fail to lock in the extended or retracted position, and there shall be no evidence of binding
13、or sticking. In addition, the groove in the bolt shall not fail to align properly with the sensor hole in the sleeve. After functioning, the bolt shall not function (extend or retract) when the actuation pressure is a minimum of 8 pounds per square inch gauge (psig), or a minimum of 5 pcig after lif
14、e-cycle testing. The bolt shall function (extend and retract) when the actuation pressure is a maximum of 15 psig. Testing shall be as specified in 4.5.1. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-B-6395i 53 = 7979706 0109598 T MIL-B-63954(
15、 AR) 3.5 Life cycle. The door bolt assembly shall be subjected to a life-cycle functioning test by extending and retracting the bolt for a 100,003-cycle operation. The bolt shall dwell in each position for a minimum period of 1 second. During this test, the door bolt assembly shall not fail to funct
16、ion, and there shall be no evidence of binding, sticking, or excessive wear. After this test, the door bolt assembly shall comply with the functioning test requirements of 3.4. Testing shall be as specified in 4.5.2. 3.6 Hiqh temperature. The door bolt assembly shall withstand a high temperature of
17、130“ + 5“F, for a minimum period of 4 hours, without evidence of deterioration or damage that may impair its intended operation. While at the high temperature (at the end of the high-temperature exposure period), the door bolt assembly shall comply with the functioning requirements of 3.4. Testing s
18、hall be specified in 4.5.3. 3.7 Low temperature. The door bolt assembly shall withstand a low temperature of -15“ + 3F for a minimum period of 4 hours, without evidence of dekerioration or damage that may impair its intended operation. While at the low temperature (at the end of the low-temperature
19、exposure period), the door bolt assembly shall comply with the functioning requirements of 3.4. Testing shall be as specified 4.5.4. 3.8 Humidity. The door bolt assembly shall withstand a relative humidity of 95 + 5 percent and a temperature of 130“ - + 5F without evidence of Corrosion and without e
20、vidence of deterioration or damage that may impair its intended operation. After this test (at room temperature), the door bolt assembly shall comply with the functioning requirements of 3.4. Testing shall be as specified in 4.5.5. -3.9 Detent loadinq. The door bolt assembly shall withstand a load o
21、f 10,000 pounds, applied axially to the end of the extended bolt, for a minimum period of 30 seconds, without damage or evidence of detent failure. Testing shall be as specified in 4.5.6. 3.10 Workmanship. All parts and accessories shall be constructed, assembled, and finished in a thoroughly workma
22、nlike manner. Particular attention shall be given to neatness, marking, cleaning, and freedom of the parts from burrs and sharp edges wich may affect performance or result in injury during handling. All parts shall be free of chips, dirt, grease (unless specified on the drawing), rust, and other for
23、eign material. The cleaning method shall not be injurious to any of the parts, nor shall the parts be contaminated by the cleaning agents. 3 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-B-b375Y 53 W 9979706 0309599 L MIL-B-63954 (AR) 4. QUALIT
24、Y ASSURANCE PROVISIONS 4.1 Responsibility for inspection. Unless otherwise specified in the contract or purchase order, the supplier is responsible for the performance of all inspection requirements as specified herein. Except as otherwise specified in the contract or order, the supplier may use his
25、 own or any other facilities suitable for the performance of the inspection requirements specified herein, unless disapproved by the Government. The Government reserves the right to perform any of the inspections set forth in the specification where such inspections are deemed necessary to ensure su
26、pplies and services conform to prescribed requirements. 4.2 Classification of inspections. The inspection requirements specified herein are classified as follows: a. First article inspection (see 4.3) b. Quality conformance inspection (see 4.4) 4.3 First article inspection. 4.3.1 Submission. When th
27、e contract requires first article inspection, the contractor shall submit three consecutively produced door bolt assemblies to the testing facility designated in the invitation for bids or request for proposal. 4.3.2 Inspection and testing to be performed. The first article inspection samples shall
28、be inspected for the defects specified in 4.4.2.1, using inspection methods contained therein, and for all the requirements of Section 3. The test requirements of Section 3 are listed in Table I, and the door bolt assemblies shall be tested using the test methods specified in 4.5. Inspection and tes
29、ting shall be performed with the acceptance inspection equipment specified in 4.4.4. The door bolt assemblies shall be tested in the order specified in Table I. If any door bolt assembly fails to comply with any of the applicable requirements, the first article samples shall be rejected. The Governm
30、ent reserves the right to terminate its inspections upon any failure of the first article samples to comply with the stated requirements. This series of tests is considered destructive, and samples so tested shall not be returned to the lot. TABLE I. First article tests. Requirement Test Paragraph a
31、. Functioning 3.4 b. Life cycle 3.5 c. High temperature 3.6 . d. Low temperature 3.7 e. Humidity 3.8 f. Detent loadinq 3.9 - Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,- ? MIL-B-6395q 53 W 9999906 OL09600 m MI L-B-6 3 954 ( AR) 4.4 Quality confor
32、mance inspection. 4.4.1 Inspection lot. A lot or batch and its formation, size, and presentation is described in MIL-STD-105, Section 5. Accordingly, a lot shall mean an inspection lot, and a batch shall mean an inspection batch for the purposes of this specification. The manner in which each inspec
33、tion lot or batch is to be presented and identified by the contractor shall be designated or approved by the Government representative. 4.4.2 Product inspection examination. A sample shall be selected at random from each inspection lot in accordance with the major defect or the minor defect table as
34、 applicable (see Table II). Any defect found in the sample, selected for the major or minor classification, shall reject the lot. Critical defects shall required 100 percent inspection of all items in the inspection lot. If any critical defect is found in an item, the item shall be removed from the
35、lot. The sequence of inspections for the classification of defects need not be followed so long as all the defect inspections are performed. TABLE II. Inspection lot sampling. Major defect table Minor defect table Lot size Sample size Lot size Sample size 1-30 all 1-30 all 31-45 29 31-45 27 46-60 35
36、 46-60 30 61-75 38 61-75 33 76-95 42 76-95 35 96-130 46 96-130 37 131-180 50 131-180 39 181-250 52 181-250 41 251-400 54 251-400 42 401 and over 56 401 and over 44 4.4.2.1 Classification of defects. Critical, major, and minor defects are defined in MIL-STD-105. 5 Provided by IHSNot for ResaleNo repr
37、oduction or networking permitted without license from IHS-,-,-N b t l-l u rl O a rl * 4 L d - MIL-B-63954 53 m 7999906 OLO9601 h m , rlrl a,a,a,a, a,a,a, a, a,a,a,a, rdrd 22 nim MM . . HHHH HHH H HHHH HH HHHH HHH H HHHH n u) a, LI U UU a, 2hG u U a, . 67 Provided by IHSNot for ResaleNo reproduction
38、or networking permitted without license from IHS-,-,- F F . c U C P u I- ; h a a, 7 c -d +J c O u +J rl O v m d d E; I+ d MIL-B-b3954 53 = 9999906 0309602 B rl rl rl rlrl Id Id Id Idrd 7 7 9 77 rn rn rn rnrn .d .d .d .d .rl 3 3 3 33 O rn I cv mrl . . a .* m m m mm H H H HH H H H HH a, a, a, Wa, rl r
39、l d drl Q Q S QQ c m -d ern +Ja, a,+Jka, Id pic, pird o 3 0160 TI k a, -!-I k -m+Ja,u rn pi -am c u pic 7 E LI E 7-d a, o a, pi -d m 2 c rd E rc 3 LI O O pi w O . . . . i I Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-rl b t rl : F rl PI crl MIL-E
40、-63754 53 W 7779906 OL07603 T m crlcrlcrlcrlcrl mmmmm .* HHHHH H H HHHH HH HHHHH H H HHHH HH a,a,a,a,a, a, a, a,a,a,a, 00 L a a, c -rl wwww Id ooooc LI kkkka, a, a, a, OU iddddw L a, U Id w k 3 rl Id C $4 a, U x a, c .rl a, 3 O O k m +I O a, U Id w k* 3x inId EW rl O LI O O pi w O rl U rlcrlmTrm o r
41、l crl m *mQb Co -rl -n ooooo c o o o 0000 o rlrlrlrlrl TI crl crl crl CuCJcJcrl crl 6B E: o t 2 E n M Co rn 3 C n a, LL E L 4 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-B-63754 53 m 7779706 0307604 3 m L a c P d d U ci ci U I P I I- F z - cv
42、 8 t rl : a, 3 a, a, rl vi m ala, a, a, a, a, a, a, a, idid id id id id id id idid id uu u u u u u a au u tritri tri tri tri tri tJl tJl trim !l cvcv cv m cv m cv cv mcv m mm m m m m m m mm m b. . . . *. . HH H H H H H H HH H HH H H H H H H HH H ala, a, a, a, a, a, a, a, a, rlrl rl ri rl rl rl rl rl
43、rl rl BL L L Ii 11 Ii Ii QQ Q a a, d -d w a, a a, d O z rl id u 0 ci o rlmm * m o I- co cn orl -4 -n o00 o o o o o o rlrl rlrlrl rl rl rl rl rl rl rlrl .A . . . . . b e. ag Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-h a a, 7 c .d ci U a, 3 a, a,
44、 4 vi U I- WIL-B-6395LI 53 m 7997906 CIL09605 3 m HHHHH HHHHHH HHHHH HHHHHH a,a,(I)a,a, a,a,a,a,a,a, rll-trlrlrl rlrlrlrlrlrl %$% %$%fi BB E B B EEEBBE a a, triz a TI 5 2 50 E x LI k O O VI O LI 0 . . * . . . . . OrlcvmdlnQ bO34Orl coooooo ooorlrl .d cvcv cv cv cv cv acvcvcvcv z . U aJ E O LL L3 c3
45、E Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-B-6375q 53 777790b 0309bO6 5 rl rlrl O cv cvcvcvcvcv cvcvcvcv cvrl m mmmmm mmmm mm o H HHHHH HHHH HH H HHHHH HHHH HH a, a,a,a,a,a, a,a,a,a, a, rl rlrldrlrl rlrlrlrl rlrl . E BBEBB EBEB BB 3323 33
46、QQQQQ W c a, a, tn k ld rl c, ld * k a, c, a, ld a 2 w O A -I 2. ck -*Fi k o k O O pi w O Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-B-63954 53 W 999790b 0309607 7 al alal al ala, al al a,a,al tn tntn tn tntn tn tn tnmtn Id idid Id Idrd id i
47、d ardid a aa a au o o ooo N (VN cv Ncv cv cv cvcvcv m mm m mm m m mmm . .a . * . a H HH H HH H H HHH H HH H HH H H HHH al alal a, aal a, al alalal rl drl rl drl rl rl rlrlrl z 2 5 al !-I rl Id $2 LI al c, c .ri w O k al a c, al al d -rl w *I+ al a 5 d c 2 5 al LI rt Id c w al c, c .rl w O k al c, a,
48、 2 .rl a $4 - a Id al LI 5 rl Id c k a, CI x al w O k al c, al 5 .rl a $4 w O c O -rl c, k O A ri Id k c, d a, U w O c rn .I4 c .rl w al U i rd E al rl O F - c k U m c, al m w O LI ad c, -ri OE 5- -rl m am al rl Id u 9 -ri !4 0 ci 0 rl hl m* Lo OF 03 a orl -4 *n o o 00 o 00 o o rlrl !-I Id rl rl rlrl rl rlrl rl rl dri 0 . . . .a -0 aJ v) 3 aJ c, O El n. r - U C 3 F n M Co E Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-B-6375q 53 m 7777706 0307608 7 . t r P F: a h a al 7 $2 .rl c, E: O u +, w rd c rB v m d 1: L . - I HHHH H HH
