1、MIL-P-3b854A b5 = 999990b 0428322 O MIL-I-36854A 8 November 1978 SUPERSEDING 10 May 1972 MIL-1-36854 MILITARY SPECIFICATION INSERT, FIRST AID KIT CASE, Plastic, Olive Drab, 4-3/4 inches Long by 2-3/8 inches Wide by 4-1/2 inches High This specification is approved for use by all Departments and Agenc
2、ies of the Department of Defense. 1. SCOPE 1.1 Scope. This specification covers a semi-rigid plastic insert with attached cover for use as a liner for NSN 6545-00-180-6239 CASE, MEDICAL INSTRUMENT and SUPPLY SET, Nylon, Non-Rigid, No. 8 and is to contain and protect first aid supplies. 2. APPLICABLE
3、 DOCUMENTS 2.1 Issues of documents. The following documents of the issue in ef- fect on date of invitation for bids or request for proposals, form a part of this specification to the extent specified herein. SPECIFICATIONS FED ERAL L-P-394 - Plastic Molding Material, Polypropylene, In- PPP-B-636 - B
4、oxes, Fi berboard. jection and Extrusion. STANDARDS FEDERAL FED STD No. 595 - Color Requirements. Beneficial comments (recommendations, additions, deletions) and any pertinent data which may be of use in improving this document should be addressed to: Defense Personnel Support Center, Directorate of
5、 Medical Materiel, DPSC-ATT, 2800 So. 20th Street, Philadelphia, PA 19101, by using the self-addressed Standardization Document Improve- ment Proposal (DD Form 1426) appearing at the end of this document or by letter. FSC 6545 Provided by IHSNot for ResaleNo reproduction or networking permitted with
6、out license from IHS-,-,-MIL-I-3b54A 65 9 777770b 0428323 2 = MIL-I-36854A MILITARY MIL- STD- 105 - Sampling Procedures and Tables for Inspection by Attributes. MIL-STD- 129 - Makk DRAW I NG Defense Pers on ne 1 Support ng for Shipment and Storage. Center (DPSC) 241 53 - INSERT, FIRST AID KIT CASE (
7、Copies of specifications, standards and drawing, required by contractors in connection with specific procurement functions, should be obtained from the procuring activity or as directed by the contracting off,icer). 3. REQUIREMENTS 3.1 Material. The insert shall be fabricated from an impact and low
8、temperature resistant propylene copolymer conforming to type IV , grade B of L-P-394. 3.2 Color. The plastic material shall be an olive drab color approxi- mating 34087 of Federal Standard No. 595. * 3.3 Design and construction. The insert shall be molded in accordance with Defense Personnel Support
9、 Center Drawing No. 24153. The finished in- sert shall show no evidence of cracking when-tested as specified (see 4.4.1). 3.4 Finish. The insert shall have a lusterless satin finish on all sur- faces. permissible. Vapor honing of the mold to attain the specified finish is 3.5 Flexing of hinge and la
10、tch. The hinge and latch shall not crack nor break when tested as specified (see 4.4.2). 3.6 Identification marking. The front exterior surface of the bottom section and the interior of the insert cover shall be permanently and legibly marked by hot stamping or other intaglio process at the location
11、s indicated on the drawing. The letters and.numerals shall be colored black by means of ink or paint. The ink or paint shall not mar adjacent surfaces. 3.7 Workmanship. Workmanship shall be first class throughout. Inserts shall be well made and free from defects which detract from their appearance o
12、r impair their serviceability. 2 F I Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-I-36854A b5 m 99779Ob 0428224 Y m * Inspection 1 eve1 Major s-4 Mi nor s-4 For dimensional exami- s-2 Vi sua1 exami na ti on nation MIL-I-36854A AQL (percent def
13、ective) 1 .o 4. O 2.5 4. QUALITY ASSURANCE PROVISIONS 4.1 Responsibility for inspection. Unless otherwise specified in the contract, the contractor is responsible for the performance of all in- spection requirements as specified herein. in the contract, the contractor may use his own or any other fa
14、cilities sui tab1 e for the performance of the inspection requi rements specified herein, unless disapproved by the Government. the right to perform any of the inspections set forth in the specification to assure supplies and services conform to prescribed requirements. 4.1.1 Records. Records of exa
15、minations and tests performed by or for the contractor shall be maintained by the contractor and made available to the Government, upon the Governments request, at any time, or from time to time, during the performance of the contract and for a period of three years after delivery of the supplies to
16、 which such records relate. Except as otherwise specified The Government reserves 4.1.2 Inspection. Inspection, as used in this specification, is de- fined as both examination (such as visual or auditory investigation with- out the use of special laboratory appliances or procedures) and testing (det
17、ermination by technical means of physical and chemical properties) of the item. 4.1.3 Certificates of quality, Certificates of quality, supplied by the manufacturer of the plastic molding material, may be furnished in lieu of actual performance of such testing by the contractor, provided lot identit
18、y has been maintained and can be demonstrated to the Government. The certificate shall include the name of the contractor, the contract number, the name of the manufacturer or supplier, the NSN, the item identification, the name of the component/material, the lot number, the lot size, the sample siz
19、e, the date of testing, the test method, individual test results, and the specification requirements. 4.2 Sampling. * 4.2.1 For examination. Sampling for examination shall be conducted in Unit of product for examination * accordance with MIL-STD-705 and table I. purposes shall be one insert. 3 Provi
20、ded by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-I-36854A * 4.2.2 For tests. Sampling for tests shall be conducted in accordance Unit of product for test purposes shall with MIL-STD-105 and table II, acceptance number shall be zero. be one insert. Insp
21、ection level shall be S-2 and the TABLE II, For tests. Characteristic 1 Requirement I Test procedure Drop test at 155OF 1 3.3 4.4.1-1 I I Drop test at -2OOF I 3.3 .- .- .-. I 4.4.1.2 I Flexing of hinge and I 3.5 I 4.4.2 I 1 latch I I I 4.3 Examination. The inserts shall be examined to determine comp
22、liance with all requirements of this specification. * 4.3.1 Classification of defects. Examination shall be conducted in accordance with the Classification of defects listed in table III. Exami- nation shall not be restricted to the classified defects listed below. TABLE III, Classification of defec
23、ts. Categories Major 1 o1 1 o2 103 104 105 106 107 Mi nor 201 202 203 204 205 Defects Cover does not fit bottom. Latch or hinge missing. Latch does not engage bottom. Insert not completely mol ded or mal formed. Color not as specified. Incorrect markings. . Insert cracked, pitted, or scratched. Inse
24、rt interior and exterior not free of flash. Corners not we1 1 rounded. Sharp edges not removed from cover and bottom. Finish not as specified. Marking incomplete. * 4.3.2 Dimensional examination. The insert shall be examined for defects in dimensions. classified as a defect. with specification requi
25、rements. Any dimension not within the tolerance specified shall be * 4.4 Tests. Tests shall be conducted as necessary, to determine compliance 4 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-I-3b54A 65 9797706 0428326 W MIL- I-36854A * 4.4.1 Dr
26、op tests. A one (1) pound weight shall be cushioned in the insert bottom and the insert cover secured by a single layer of two inch tape over the entire top-bottom joint. as specified below, and immediately dropped once, on a bottom corner, from a height of 60 inches onto a concrete floor. The inser
27、t shall be conditioned * 4.4.1.1 Drop test at 155OF. The insert shall be conditioned for 3 hours at 155O - + 20F. * 4.4.1.2 Drop test at minus 20OF. The insert shall be conditioned for 3 hours at minus 200 + 2OF. - * 4.4.2 Flexing of hinge and latch. The insert shall be conditioned for 3 hours at mi
28、nus 20“ + 2OF. first the latch and then the hinge shall be flexed, continuously by hand, for 25 flexes. The angle of flex shall be approximately 1350. The rate of flexing shall not exceed 1 flex per second. The above procedure shall be repeated using a conditioning temperature of 1550 - + 20F. in li
29、eu of minus 20OF. At the end of the conditioning period, 4.5 Packaging inspection. The inspection of the packaging, packing and marking for shipment and storage shall be in accordance with quality assurance provisions of the applicable container specification and the marking requi rements of MIL-STD
30、-129. 5. PACKAGING 5.1 Packaging. Packaging shall be level A or C, as specified (see 6.3). 5.1.1 Unit of issue. Each insert constitutes a unit of issue. 5.1.2 Level A. 5.1.2.1 Unit packaging. Each unit shall be clean and wrapped in kraft paper or inserted into a clear, snug fitting 2 mil plastic bag
31、. Closure of the bag or wrap shall be secured with tape or by other suitable means. 5.1.2.2 Intermediate package. Twelve unit packages shall be packaged in a box conforming to PPP-B-636, class domestic. Closure shall be as specified in the box specification. 5.1.3 Level C. Each insert shall be clean
32、 and packaged in a manner that will afford adequate protection against physical damage during ship- ment from the supply source to the first receiving activity. 5.2 Packing. Packing shall be level A, B or C, as specified (see 6.3). 5 Provided by IHSNot for ResaleNo reproduction or networking permitt
33、ed without license from IHS-,-,-I MIL-I-36854A 65 m 9999906 0428327 T m l l MIL- I-36854A 5.2.1 Level A. Four intermediate packages shall be packaged in a shipping container designed for a type 2 load and conforming to PPP- B-636, class weather-resistant. shall be as specified in the appendix of the
34、 box specification. shipping container designed for a type 2 load and conforming to PPP- B-636, class domestic. of the box specification. C1 osure , strapping and waterproofing 5.2.2 Level B. Four intermediate packages shall be packed in a Closure shall be as specified in the appendix 5.2.3 Level C.
35、 The packaged inserts shall be packed in shipping containers in a manner that will afford adequate protection against damage during direct shipment from the supply source to the first re- ceiving activity, These packs shall conform to the carriers rules and regulations. 5.3 Marking. Each unit packag
36、e, intermediate package and shipping container shall be marked as specified in MIL-STD-129. Plastic bagged inserts may have the required marking printed on the bag or on a label inserted within the bag in such a manner to permit ready identification. 6. NOTES 6.1 The following plastic materials are
37、reported to meet the require- ments of L-P-394b in whole or in part: Amoco Polypropylene Grade 6011 Amoco Chemicals Corporation Eastman Tenite Polyallomar 5321 Eastman Chemical Products , Inc. Enjay Grades CD-347 and E-803HC Enjay Chemical Company Shell Polypropylene WM110.2 She1 1 Chemical Company
38、6.2 Intended use, The insert is a protective container for the com- ponents of NSN 6545-00-823-81 65 , Indi vi dual First Aid Ki t. 6.3 Ordering data. Procurement documents should specify the fol lowing: (a) Number and date of this specification. (b) National Stock Number (NSN). (c) Selection of app
39、licable levels of packaging and packing (see 5.1 and 5.2). 6 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-I-3b854A b5 m 99779Ob 0428328 I m MIL- I-36854A 6.4 This specification does not include all types, classes, grades, sizes, etc., of the c
40、ommodity indicated by the title of this specification, or which are commercially available, but is intended to cover the types, etc, which are normally procured to meet military requirements. ing in the Federal Supply Catalog: 6.5 This specification is intended to cover the following item appear- Na
41、tional Stock Number Item Identification 6545-00-125-5527 INSERT, FIRST AID KIT GASE, Plastic, Olive Drab, 4-3/4 inches Long by 2-3/8 inches Wide by 4-1/2 inches High 6.6 Changes from previous issue. The margins of this specification are marked with an asterisk to indicate where changes (additions, m
42、odifications, corrections, deletions) from the previous issue were made. This was done as a convenience only and the Government assumes no liability whatsoever for any inaccuracies in these notations. to evaluate the requirements of this document based on the entire content irrespective of the margi
43、nal notations and relationship to the last previous issue. Bidders and contractors are cautioned Custodians : Navy - MS Air Force - 03 Army - MD Preparing activity: Defense Logistics Agency - DM Project Number: 6545-0039 Review activity: DoD - MB Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-
