1、Licensed by Information Handling ServicesMIL-R-3b025B b5 999990b 0259458 9 M MIL-R-36025B MILITARY MIL-C-5541 - Chemical Films for Aluminum and Aluminum Alloys, STANDARDS FEDERAL FED-TEST METHOD Sm-151 - Metals, Test Methods. FED-STD-595 - Colors. MI L ITARY MIL-STD-105 MIL-STD-129 - Sampling Proced
2、ures and Tables for Inspection - Marking for Shipment and Storage, by Attributes. DRAWINGS Defense Personnel Support Center (DPSC) 20076 Rod, Irrigator Supporting, Tel oping Typ , (Copies of specifications, standards, drawings, and publications required by contractors in connection with specific pro
3、curement functfons should be obtained from the procuring activity or as directed by the pntracting officer. ) 2.2 Otherpublications, The Eollowing document forms-a part of this specification to the extent specified herein. Unless otherwise indicated, the issue in effect on date of invitation for bid
4、s or request for proposal shall apply. American Welding Society Welders Handbook, 6th Edition (Application for copies may be-addressed to the American Welding Society, 345 East 47th Street, New York, NY 10017.) 3 REQUIREMENTS 3.1 First article., When specified in the procurement document, the contra
5、ctor shall furnish sample unit(s) for the first article inspection and approval (see 4.1.2.1 and 6.2). 3.2 Materials. of the highest quality throughout, and suitable in all respects for the purpose intended. Materials shall be a5 specified in DPSC Drawing 20076, 2 Licensed by Information Handling Se
6、rvicestlIL-R36025B 65 999990b 0259Lt59 O MIL-R-36025B 3.3 Construction. The irrigator supporting rod shall be constructed as shown on DPSC Drawing 20076 and as specified herein. adjustable from approximately 18 inches to 43 inches. The sod shall be 3.4 Finish. All aluminum alloy parts shall be chemi
7、cally treated in accordance with MIL-C-5541 to form a suitable base for subsequent paint finishes. All exposed parts of the supporting rod, except threads, shall be given a coat of primer followed by a coat of semi-gloss olive drab enamel conforming to TT-E-485 and to color 24087 of FED-STD-595. QPL
8、 source for paint and primer shall not apply. Requirement for 3.5 Identification marking. One face of the clamp ja17 of the irrigator supporting rod shall be permanently and legibly marked with the contract or purchase order nymber and the name or registered trademark of the manu- facturer . 3.6 Per
9、formance. The rod shall have a minimum range of adjustment from 18 to 43 inches. With the thumbscrews not engaged, the upper rod and extension tube shall slide smoothly, free of binding, during the entire length of travel. The thumbscrews shall securely lock the telescoping components in any set pos
10、ition. The stops on the telescoping components shall prevent removal from the assembly. 3,7 Workmanship. Workmanship shall be first class throughout. Irrigator supporting rods shall be free from defects which detract from their appearance or may impair their serviceability. 4. QUALITY ASSURANCE PROV
11、ISIONS 4.1 Responsibility for inspection. Unless otherwise specified in the contract, .the contractor is responsible for the performance of all inspection requirements as specified herein. contract, the contractor may use his own or any other facilities suitable for the performance of the inspection
12、 requirements specified herein, unless dis- approved by the Government. The Government reserves the right to perform any of the inspections set forth in the specification where such inspections are deemed necessary to assure supplies and services conform to prescribed re- quirements. Except as other
13、wise specified in the 4.1.1 Records. Records of examinations and tests performed by or for the contractor shall be maintained by the contractor and made available to the Government, upon the Governments request, at any time, or from time to time, during the performance of the contract and for a peri
14、od of three years after delivery of the supplies to which such records relate. 3 Licensed by Information Handling ServicesMIL-R-36025B 65 = 779970b 0257460 7 MIL-R-36025B 4.1.2 Inspection. Inspection, as used in this specification, is defined as both examination (such a visuai use of special laborat
15、ory appliances or procedures) and testing (determination by technical means of physical and chemical properties) of the item. and auditory investigation without the 4.1.2.1 Classification of inspection. The inspection requirements specified herein are classified as follows: (a) First article inspect
16、ion. (b) Quality conformance inspection. 4.1.2.1.1 First article inspection. First article inspection shall be per- formed on the rods when a first article sample is required (see 3.1). inspection shall include examination of 4.3 and tests of 4.4 except chemical composition test, 4.4.1. This 4.1.2.1
17、.2 Quality conformance inspection, Quality conformance inspection shall include the examination of 4.3 and tests of 4.4. 4.1.3 Certificates of quality. Certificates of quality, supplied by the manufacturer of the materials may be furnished in lieu of actual performance of such testing by the contrac
18、tor, provided lot identity has been maintained and can be demostrated to the Government. The certificate shall include the name of the contractor, the contract number, the name of the manufacturer or supplier, the NSN, the Item Identification, the name of the component/material, the lot number, the
19、lot size, the sample size, the date of testing, the test method, individual test results, and the specification requirements. 4.2 Sampling. 4.2.1 For examination. Sampling for examination shall be conducted in accordance with MIL-Sm-105, and table I. The unit of product for sampling purposes shall b
20、e the rod. TABLE I. Sampling for examination Inspect ion AQL (defect per level hundred units) For visual examination Major defects Minor defects For dimensional examination II II s-1 1.0 4. O 2.5 i I I I 4 Licensed by Information Handling ServicesMIL-R-36025B 65 m 7797706 0257LIbL 7 m MIL-R-36025B 4
21、.2.2 For tests. Sampling for tests shall be conducted in accordanca with Sample for analysis shall be as specified in 4.2.3. MIL-STD-I05 and table II. Component (Unit of procuet) eat er ia1 bod II II 11 II TABLE II. Sampling for tests I I Test Characterzstic Reqrltrement Drocedure I I Chemical compo
22、sition Performance: Range of adjustment Smoothness of operation Locking capability Prevention of rod and extension tube removal 3.2 3.6 11 11 Il 4.8.1 4.4 2.1 4.4.2.2 4.4.2.3 44.2.4 I I 4.2.3 Raw materials. A sufficient quantity of each lot of each metal used in the manufacture of the rods shall be
23、selected for chemical analysis, 4.3 Examination. The rods shall be examined to determine compliance with all requirements contained in this specification. 4.3.1 Classification of defects. Examination shall be conducted in accordance with the classification of defects listed in table III. be restrict
24、ed to the classified possible defects listed below: Examination shall not TABLE III, Classification of defects Ma j or : 101 102 103 104 105 106 107 108 109 110 111 Rod assembly not complete with all specified component parts. Edges and corners of component parts not free of burrs or sharpness. Mini
25、mum range of adjustment not 18 to 43 inches. Telescoping component parts 1 and 2 fail to slide easily for entire Thumbscrews 7 and 8 fail to securely lock telescoping components in Stops on telescoping components fail to prevent removal from the Component parts not free of cracks or ruptures. Compon
26、ent parts in assembly not properly fitted and securely fastened. Threaded components 11, 7 and 8 fail to function without seizing End of handwheel screw not fully recessed below the surfaces of Jaw points not present and not force fitted into jaw to prevent length of their travel (with thumbscrews i
27、n loosened position). any set position. assembly . or stripping, serrated jaw. accidental removal. 5 Licensed by Information Handling ServicesMIL-R-3b0258 65 M 977770b 02544b2 O M MIL-R- 36 O 25 B - TABLE III. Classification of defects (continued) - t i Minor : 201 202 Identification marking not com
28、plete, permanent and legible, or 203 Enameled finish not free of blisters, peeling, or bare areas. Serrated jaw does not contain a minimum of five teeth. not present. 4.3.2 Dimensional examination, The rod shll be examined for defects in dimensions. classified as a defect. Any dimension not within t
29、he tolerances specified herein shall be 4.4 Tests. Tests shall be conducted to determine compliance with specification requirements. 4.4.1 Chemical composition. Four ounces from each lot of material shall be tested in accordance with FED-TEST METHOD STD - 151. 4.4.2 Perf ormance. With the rod comple
30、tely assembled, the allowing function operations shall be performed. 4.4.2.1 Range of adjustment. Unloosen the thumbscrews allowing the upper rod and extension tube to slide. the unextended position, the upper rod and extension tube to the fuily extended position. length of the rod at this.adjustmen
31、t. Move the upper rod and extension tube to Measure the length of the rod at this adjustment. Move Measure the 4.4.2.2 Smoothness of operation. Disengage the thumbscrews allowing the telescoping components to slide upward and downward. rod or extension tube travel shall be noted. Any binding during
32、upper 4.4.2.3 Locking capability. The telescoping components shall be raised 6 inches from the unextended position. secure the components in position. on the top of the rod. test. The thumbscrews shall be tightened to A 5 pound downward force shall be exerted The rod shall then be examined for slipp
33、age after this 4.4.2.4 Prevention of rod and extension tube removal. Disengage the thumb- screws allowing the telescoping components to slide upward and downward. stationary tube and exert a 5 pound upward force on the upper rod by pulling upward on the upper rod. removal of either the upper rod or
34、extension tube from the assembly. Grasp the Examine the rod for failure of the collars to prevent 6 . - , Licensed by Information Handling ServicesMXL-R-36025B 4.5 Packaging inspection. The inspection of the preservation -packaging and interior package marking shall be in accordance with the group A
35、 and B quality conformance inspection requirements of MIL-P-116. The inspection of the packing and marking for shipment and storage shall be in accordance with the quality assurance provisions of the applicable container specification and the marking requirements of MIL-STD-129. 5. PACKAGING. 5.1 Pr
36、eservation and packaging. Preservation and packing shall be Level A or C as specified (see 6.2). 5.1.1 Unit of issue. One rod as specified, constitutes one unit of issue. 5.1.2 Level A. 5.1.2.1 Cleaning. Rods shall be cleaned in accordance with MIL-P-116, method C-l. 5.1.2.2 Drying. Rods shall be dr
37、ied in accordance with MIL-P-116. 5.1.2.3 Preservative application. Preservatives shall not be applied to bars. 5.1.2.4 Unit packaging. Each rod shall be disassembled and the disassembled components wrapped in kraft paper and packaged in accordance with MIL-P-116, method III in a box conforming to P
38、PP-B-566, E flute corrugated paperboard or PPP-B-636, class domestic. box specification. Closure shall be as specified in the appendix of the 5.1.3 Level C. Each rod shall be packaged in a manner that will afford adequate protection against corrosion, deterioration and physical damage during shipmen
39、t from the supply source to the first receiving activity. 5.2 Packing. Packing shall be Level A, B or C as specified (see 6.2). 5.2.1 Level A. Twenty-four unit packages shall be packed in an exterior container designed for a type 2 load and conforming to PPP-B-636, class weather- resistant. appendix
40、 of the box specification. Closure, strapping and waterproofing shall be as specified in the 5.2.2 Level B. tainer designed for a type 2 load and conforming to PPP-B-636, class domestic. Closure shall be as specified in the appendix of the box specification. Twenty-four packages shall be packed in a
41、n exterior con- 5.2.3 Level C. The packaged rods shall be packed in shipping containers that will afford adequate protection against damage during direct shipment from the supply source to the first receiving activity. the applicable carriers rules and regulations. These packs shall conform to 5.3 M
42、arking. Each unit package, and exterior container shall be marked as specified in MIL-STD-129. 7 Licensed by Information Handling Services, 6.1 Intended us -_e (a) Title, nimber -and die.&f this specification. . (b) Selection of applicable levels of packaging and packing (c) When a first article is
43、required (see 3.1., 4.1.2.1 and 6.3). =. (see 5.1 and 5.2). - I, 6.3 First article. Phen a firkt article is required, it shall be tested and approved under the appropriate provisions of 7-104.5.5 of the Armed Services Procurement Reguiation. the quantity, procedure for delivery and other specific in
44、structions for inspection and approval o the-first article, The contract or purchase. order specif ies 6.4 National Stck :Number 652 O- O O- 7 92 - 6 O00 This specification covers the following item appearing in the Federal Supply Catalog: ROD, IRRIGATOR SUPPORTING, Telescoping Type 6.5 Changes from
45、 previous issue, The margins of this specification are marked with an asterisk to indicate where changes- (additions, modifications, corrections, deletions) from the previous issue were made. This was done as a convenience only and the Government assumes no liability whatsoever for any inaccuracies
46、in these notations, to evaluate the requirements of this document based on the entire content irrespective of the marginal notations and relationship to the last previous issue, Bidders and contractors are cautioned MILITARY CUSTODIANS: Army - MD Navy - MS Air Force - 03 Preparing activity: DSA-DM Project No 6530-1390 * U. S. GOVERNMENT PRINTING OFFICE 1976.703.020/349 8 P 7 , .-. Licensed by Information Handling Services
